Bosch 53514 User Manual

Operating/Safety Instructions
Consignes de fonctionnement/sécurité Instrucciones de funcionamiento
y seguridad
53514
53518
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Renseignement des consommateurs
Información para el consumidor
Toll Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com
For English Parlez-vous français? ¿Habla español? See page 2 Voir page 14 Ver página 26
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Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep by-standers, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a
fire.
A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may
be suitable for one type of battery may create a risk of fire when used with another battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with
your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand
or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. A tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper
!
WARNING
General Safety Rules
For All Battery Operated Tools
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Safety Rules for Cordless Planers
Secure the material being planed. Never hold it in your hand or across legs. Small
workpiece must be adequately secured so that the rotating planer blades will not pick it up during forward motion of the planer. Unstable support can cause the blades to bind causing loss of control and injury.
Always start the plane before blade is in contact with the workpiece and allow the blade to come to full speed. Tool can
vibrate or chatter if blade speed is too slow at beginning of cut and possibly kickback.
Check the workpiece for nails, if there are nails, either remove or set them well below intended finished surface. If the
planer blades strike objects like nails it may cause the tool to kickback and serious personal injury may result.
Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories.
Such preventive safety measures reduce the risk of starting the tool accidentally.
After changing blades, rotate the blade cylinder (cutter drum) to make sure blades are not hitting any part of the blade head housing and the blade locking screws are tight. Spinning blades could
strike tool housing and damage tool as well as possible injury.
Always hold the tool firmly with both hands for maximum control.
Never pull the plane backward over the workpiece. Loss of control may occur.
Do not put fingers or any objects into the chip ejector or clean out chips while tool is running. Contact with blade drum will
cause injury.
Disconnect battery pack from tool if it becomes necessary to remove chips. The
blades are hidden from view and you may be cut if blade is contacted.
Never place the plane down until the blade is completely at rest. Surface
contact with coasting blade drum may cause the plane to walk out of control.
Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are recom-
mended by the manufacturer for your model. Accessories that may be suitable for
one tool may create a risk of injury when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.
!
WARNING
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Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using battery.
Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual. Do not
substitute any other charger. Use only Bosch approved chargers with your product. See Functional Description and Specifications.
Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Replace damaged cord or plugs immediately. Incorrect reassembly or
damage may result in electric shock or fire.
Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger. Battery short or fire may result.
Charge only Bosch approved rechargeable batteries. See Functional Description and
Specifications. Other types of batteries may burst causing personal injury and damage.
Charge battery pack in temperatures above +40 degrees F (4 degrees C) and below +105 degrees F (41 degrees C). Store tool and battery pack in locations
where temperatures will not exceed 120 degrees F (49 degrees C). This is important
to prevent serious damage to the battery cells.
Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. The battery
liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.
Place charger on flat non-flammable surfaces and away from flammable materials when re-charging battery pack.
The charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.
Use of an attachment not recom­mended or sold by Bosch may result in a risk of fire, electric shock or injury to persons.
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Battery/Charger
Battery Care
When batteries are not in tool or charger, keep
them away from metal objects. For
example, to protect terminals from shorting DO NOT place batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.
To prevent fire or injury when batteries are not in
tool or charger, always place protective cap onto end of battery pack. Protective
cap, guards against terminal shorting.
DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT. They may
explode.
!
WARNING
!
WARNING
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Do not attempt to disas­semble the battery or
remove any component projecting from the battery terminals. Fire or injury may
result. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.
NICKEL-CADMIUM BATTERIES
If equipped with a nickel-cadmium battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.
“The EPA certified RBRC Battery Recycling Seal on the nickel-cadmium (Ni-Cd) battery indicates S-B Power Tool Company is voluntarily
participating in an industry program to collect and recycle these batteries at the end of their useful life, when
taken out of service in the United States or Canada. The RBRC program provides a convenient alterative to placing used Ni-Cd batteries into the trash or the municipal waste stream, which may be illegal in your area.
Please call 1-800-8-BATTERY for information on Ni-Cd battery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. S-B Power Tool Company’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”
NICKEL-METAL HYDRIDE BATTERIES
If equipped with a nickel-metal hydride battery, the battery can be disposed of in a municipal solid waste stream.
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!
WARNING
Battery Disposal
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IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Symbols
0
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
This symbol
designates that this tool complies to NOM Mexican Standards.
This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.
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Functional Description and Specifications
Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing
accessories. Such preventive safety measures reduce the risk of starting the tool
accidentally.
!
WARNING
Cordless Planers
WING
KNOB
RABBETING
DEPTH STOP
(OPTIONAL)
DEPTH
ADJUSTMENT
KNOB
CHIP EXHAUST
PORT
CHIP EXHAUST PORT
DEPTH SCALE
PORT SELECTOR
LEVER
TRIGGER SWITCH
“LOCK-OFF”
BUTTON
FRONT SHOE
PIVOT
FENCE
ROUND
KNOB
GUIDE
BRACKET
WING KNOB
WING KNOB
FENCE
SCREW
DRIVE BELT COVER
CHAMFER
V-GROOVE
GUIDE
BRACKET
WIDTH SCALE
DELUXE
ANGLE
FENCE
(OPTIONAL)
WING
KNOB
STANDARD
PARALLEL
WIDTH GUIDE FENCE
FIG. 1
THE CUTTING DEPTH
CHOICES ARE
APPROXIMATELY
1/16", 3/64", 1mm (•),
1/32", 1/64", & 1/128" (•)
BATTERY
RELEASE TABS
BATTERY PACK
SCREW
Maximum Capacities
Planing depth 0 - 1/16" (0 - 1.6mm) Rabbeting depth 0 - 5/16" (0 - 8mm) Cutting width 3-1/4" (82mm)
BC006 charger requires 12 V DC input
NOTE: ONLY USE CHARGERS LISTED ABOVE
Model Voltage No load Charge Charger Voltage Battery number rating speed time number rating pack
53514 14.4 V n0 13,000/min 1 hr. BC001-6 & BC016 120 V 60 Hz BAT040 & BAT038 53518 18 V n0 13,000/min 1 hr. BC003, 4, 6, & BC016 120 V 60 Hz BAT026 & BAT025
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CHIP EXTRACTION
The planer comes with two chip exhaust ports, which may be used with a chip bag or a shop vacuum and vacuum connector (Fig.2) to keep your work environment cleaner. The chip bag or vacuum connector may be attached to either end of the exhaust port.
Moving the port selector lever to position 1 (towards front of tool) discharges chips to the left, while position 2 (towards rear of tool) discharges chips to the right (Fig. 1)
PLANER BLADES
The planer blades are
sharp and fragile and must be handled carefully to avoid injury to the user or damage to the blades.
The planer blades have two cutting edges, and may be reversed when one of the cutting edges becomes dull or chipped.
Do not attempt to sharpen or use resharpened used blades of any kind. Use only blades designated for use with this model, because other blades will cause vibration, decrease perfomance and may not clamp securely in blade holder.
BLADE WRENCH & STORAGE AREA
Your tool is equipped with a blade wrench that is conveniently located in the handle base where it is always handy and unlikely to get lost or misplaced (Fig. 3).
REVERSING OR REPLACING BLADES
To reverse or replace the blade, loosen the clamping screws with blade wrench. With the screws loosened, slide the blade lengthwise out of the cutter drum, taking care to keep your fingers away from the sharp edges of the blade (Fig. 4).
A piece of wood may be used for this purpose. If the blade is gummed and difficult to remove, you may clean the blade with mineral spirits, lacquer thinner or alcohol.
Clean all surfaces before reinstalling the new blade, as this will ensure an accurate blade setting and proper tool performance.
BLADE ALIGNMENT
To ensure an even cut, it is important that the blade is adjusted so that it aligns with the outside edge of the front and rear shoes. This alignment can be done as follows: place a straight edge or a piece of wood along the outside surface of the front shoe and rear shoe, then slide the planer blade to just contact the straight edge or wood (Fig.5).
Make sure the blade sits correctly in the holder groove of the cutter drum.
You may then tighten the clamping screws which secure the blade and your planer is ready for use.
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Assembly
FIG. 2
FIG. 4
FIG. 3
FIG. 5
CHIP BAG
(OPTIONAL)
EXHAUST
PORTS
VACUUM
CONNECTOR
BLADE
CLAMPING
SCREW
CUTTER
DRUM
CLAMPING
SCREW
BLADE WRENCH
2.5 MM BLADE WRENCH
CUTTER
DRUM
STRAIGHT
EDGE
!
WARNING
BLADE WRENCH &
STORAGE AREA
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Operating Instructions
TRIGGER "ON/OFF" SWITCH
Hold the tool with both
hands while starting the tool, since torque from the motor can cause the tool to twist.
To turn tool "ON", depress the "Lock-OFF" button and squeeze the trigger switch. To turn the tool "OFF", release the trigger switch which is spring loaded and will return to "OFF" position automatically.
To increase switch life, do not turn switch on and off while tool and drum are held against a workpiece.
BRAKE
When the trigger is released it activates the electrical brake to stop the blade quickly. This feature is especially useful when making repetitive cuts.
PLANING ACTION
Check that the workpiece is held in place securely on your work surface, and standing comfortably, hold the planer firmly with both
hands. With the planer fully adjusted, place the front shoe on the workpiece, (be certain that the cutter drum is not in contact with the work) and start the planer as described earlier. With pressure on the front shoe, and the fence against the side of the work (to control the width or angle,) feed the planer steadily until the rear shoe fully engages the workpiece. Now gradually transfer pressure to the rear shoe, and continue planing to the end of the cut. Feed the planer at a uniform and reasonable rate, which does not put excessive strain on the motor or blades, (do not pull the planer back over the surface already cut.) Use progressive cuts until you are near the desired depth, and then re­adjust to a light cut for the final pass to obtain a good surface finish.
The motor may stall if improperly used or
overloaded. Reduce the pressure (feed
rate) or depth of cut to prevent possible damage to the tool if the motor labors.
!
CAUTION
ADJUSTING DEPTH OF CUT
Proper cutting depth should be determined according to the hardness, gumminess or moisture content of the material being cut, as well as the feed rate, and is largely a matter of experience. Start with a light cut and increase the depth setting if the plane moves freely through the workpiece with no excessive load on the motor. Do not change depth of cut while planing.
The cutting depth is determined by the difference in height between the adjustable front shoe, and the fixed rear shoe of the planer. As the front shoe is adjusted, it retracts and exposes the blade, which can then remove the desired amount from the workpiece. The cutting depth is graduated from 0 to 1/16 of an inch, and the "0" indicates the blade is fully retracted.
Adjusting depth of cut: Rotate depth adjustment knob until the indicator engages the detent which indicates the desired cutting depth on the depth scale (Fig. 1).
The planer may be set to cut any depth from 0 to 1/16 of an inch.
STANDARD PARALLEL WIDTH
GUIDE FENCE
The width guide fence can be used to cut various desired widths (Fig. 1).
Installing the guide fence: Place the wing knob through the appropriate hole in the guide bracket and screw into the housing. Securely tighten wing knob.
Setting the cutting width: Loosen wing knob and slide the fence along the guide bracket to the desired position. Securely tighten wing knob. Be certain that the flat washer (supplied) is fitted between the bottom of the guide fence and wing knob or the guide fence is likely to slip.
DELUXE ANGLE FENCE
The optional deluxe angle fence (Fig. 6) can be used to cut various desired widths, with the additional capability of guiding the
!
WARNING
82 mm
max
8 mm
max
FIG. 6
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planer on any angle up to 45 degrees, to allow edge chamfering (Fig. 7).
Installing the angle fence: Place the wing knob through the appropriate hole in the guide bracket and screw into the housing. Securely tighten wing knob (Fig. 1).
Setting the cutting width: Loosen wing knob and using the width scale, slide the fence along the guide bracket to the desired position. Securely tighten wing knob (Fig. 1).
Setting the cutting angle: Loosen round knobs and pivot the fence to the desired position. Securely tighten round knobs (Fig. 1).
Note that the adjustable front shoe contains a chamfer V-groove, which will follow the corner of a workpiece to allow easier handling when using the deluxe angle/width fence (Fig. 7).
RABBETING DEPTH STOP
The optional rabbeting depth stop accessory (Fig. 1) allows the user to set any rabbeting depth from 0 to 5/16 inch. For best results, it is important that the blade be properly aligned (See "BLADE ALIGNMENT"). The
width of the rabbet is controlled by the width fence. The maximum cutting width is 3-1/4", and the final depth is achieved by repetitive cutting until the rabbeting depth guide contacts the workpiece. The maximum rabbeting depth is 5/16"
Setting the rabbet depth: Loosen wing knob and using the depth scale on the rabbeting depth stop, set the desired rabbet depth. Securely tighten wing knob.
FIG. 7
DRIVE BELT
The drive belt is a normal maintenance part and should be inspected periodically for wear. If the drive belt shows signs of drying out, cracking or tearing, it should be replaced. If the drive belt will not track properly or comes off the pulleys, it should be replaced.
Installing new drive belt: Loosen screws and remove the drive belt cover (Fig. 8). Cut and
remove the worn drive belt. Before installing the new drive belt, clean both pulleys thoroughly. First place the new drive belt onto the drive pulley then rotate clockwise while pushing the belt onto the driven pulley. Reinstall the drive belt cover and securely tighten screws (Fig. 9).
FIG. 9
DRIVE
PULLEY
DRIVEN PULLEY
DRIVE
BELT
DRIVE
BELT
COVER
SCREW
FIG. 8
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Release battery pack from tool by pressing on both sides of the battery release tabs and pull downwards. Before inserting battery pack, remove protective cap from battery
pack. To insert battery, align battery and slide battery pack into tool until it locks into position. Do not force.
RELEASING AND INSERTING BATTERY PACK
CHARGING BATTERY PACK (1 HOUR CHARGER)
Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 10).
The charger’s green indicator will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.
When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.
When you begin the charging process of the battery pack, a steady green light could also mean the battery pack is too hot or too cold.
The purpose of the light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.
When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool handle.
To prevent fire or injury when batteries are not in tool or charger, always place protective cap onto end of battery pack.
INDICATOR
LIGHT
CHARGER
BATTERY
PACK
PROTECTIVE
CAP
1. The battery pack accepts only about 80% of its maximum capacity with its first few charge cycles. However, after the first few charge cycles, the battery will charge to full capacity.
2. The charger was designed to fast charge the battery only when the battery
temperature is between 40˚F (4˚C) and 105˚F (41˚C).
3. A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced.
IMPORTANT CHARGING NOTES
FIG. 10
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Maintenance
Service
NO USER SERVICEABLE
PARTS INSIDE. Preventive
maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recom-
mend that all tool service be performed by a Bosch Factory Service Center or Authorized Bosch Service Station. SERVICEMEN: Disconnect tool and/or charger from power source before servicing.
BATTERIES
Be alert for battery packs that are nearing their end of life. Battery packs typically last
from 500 to 1000 charges. If you notice decreased tool performance or significantly shorter running time between charges then it is time to replace the battery pack. Failure to do so can cause the tool to operate improperly or damage the charger.
Long term battery storage should be in the discharged state. Battery packs last
longer and re-charge better when they are stored discharged. Remember to fully re­charge battery packs before using after prolonged storage.
TOOL LUBRICATION
Your Bosch tool has been properly lubricated and is ready for use. It is recommended that
tools with gears be regreased with a special gear lubricant yearly.
D.C. MOTORS
The motor in your tool has been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a genuine Bosch replacement motor specially designed for your tool should be used.
Cleaning
To avoid accidents, always disconnect the tool and/or
charger from the power supply before cleaning. The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through opening.
Certain cleaning agents and solvents damage
plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
!
WARNING
!
WARNING
!
CAUTION
-12-
4. If you anticipate long periods (i.e. a month or more) of non-use of your tool, it is best to run your tool down until it is fully discharged before storing your battery pack. After a long period of storage, the capacity at first recharge will be lower. Normal capacity will be restored in two or three charge/discharge cycles. Remember to unplug charger during storage period.
5. If battery does not charge properly: a. Check for voltage at outlet by
plugging in some other electrical device.
b. Check to see if outlet is connected to
a light switch which turns power “off” when lights are turned off.
c. Check battery pack terminals for dirt. Clean with cotton swab and alcohol if necessary.
d. If you still do not get proper charging, take or send tool, battery pack and charger to your local Bosch Service Center. See “Tools, Electric” in the Yellow Pages for names and addresses.
Note: Use of chargers or battery packs not sold by Bosch may void the warranty.
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