Bosch 24CDI, 28CDI User Manual

24CDi, 28CDi & 35CDi II
COMBI
USER INSTRUCTIONS &
CUSTOMER CARE GUIDE
G.C. NUMBERS
APPLIANCE NATURAL GAS L.P.G.
24CDi Fanned Flued (RSF) 47 311 30 47 311 31
24CDi Open Flued (OF) 47 311 32 47 311 33
28CDi Fanned Flue (RSF) 47 311 34 47 311 35
35CDi II Fanned Flue (RSF) 47 311 58 47 311 59
Vote for your
‘Installer of the year’ at
www.worcester-bosch.co.uk
Worcester supports the
Benchmark code of practice
EXCELLENCE COMES AS STANDARD
Thank you for purchasing a Worcester CDi gas-fired combi-
nation appliance.
The CDi appliances are made by Worcester and the strictest quality control standards are demanded throughout every stage of production.
Indeed, Worcester, part of the Bosch Group have led the
field in innovative appli­ance design and perform­ance for more than 40 years.
The result is that your new Worcester CDi appliance offers you the very best of every­thing - quality, efficiency, economical running costs, proven reliability and value for money.
What’s more, you also have the assurance of our no-
nonsense 1 year parts and labour guarantee.
And, to keep your boiler operating at peak condition and efficiency, an optional maintenance scheme is available from Worcester. Contact our Service Contracts team on 01905 754624 for further details.
Page No.
Operating Instructions
.................................... 3-11
Fault and Breakdowns 12
Maintenance and Extended Warranty
Information ............ 13-14
Guarantee Details .. 15-16
CONTENTS
2
GENERAL INFORMATION
GAS SAFETY (INSTALLATION AND USE) REGULATIONS 1998
It is the law, in GB, that all gas appliances must be installed by a
competent person in accordance with the above regulations. Failure to install appliances correctly could lead to prosecution. It is in your interest and that of safety to ensure compliance with the law. The manufacturer’s notes must not be taken, in any way, as over-riding statutory obligations.
In GB, a competent person is someone registered with CORGI.
All CORGI registered installers carry a CORGI ID card and have a regis­tration number. Both should be recorded in the BENCHMARK check­list. You can check that your installer is CORGI registered by calling CORGI on 01256 372300.
WARNING: This appliance must be earthed and protected by a 3
amp fuse.
ELECTRICITY SUPPLY: 230V ~ 50Hz
IMPORTANT: To get the best from your Worcester CDi please read
these instructions carefully.
NOTE: In the event of a fault the appliance should not be used
until the fault has been corrected by a competent person.
BENCHMARK
The Benchmark initiative is a code of practice to encourage the correct installation, commissioning and servicing of domestic cen­tral heating boilers and system equipment.
A checklist can be found in the back of every installation manual. This is a vital document that needs to be completed by the
installer at the time of installation. It confirms that the boiler has been installed and commissioned according to the manufacturers instructions.
In Eire the declaration found in IS 813 must be complet­ed. Without completion of the checklist and/or declaration, manufac­turers may refuse to respond to a call-out request. It is important that the checklist and/or declaration are fully completed by your installer.
GENERAL DESCRIPTION
(See Fig.1.)
The WORCESTER CDi MODELS are combined domestic hot water and central heating appliances. They consist of a gas fired boiler having a varying output of between:
CH DHW 24CDi 9.0 - 24kW 9.0 - 24kW 28CDi 9.0 - 24kW 9.0 - 28kW 35CDi
II 10.5 - 27.5kW 9.5 - 35.3kW
a heat exchanger to provide domestic hot water via the boiler, cir-
culating pump and water diverting valve. All the necessary controls to provide mains fed domestic hot water and central heating.
The appliances are supplied as standard with a manual operating
switch. Alternatively a facia mounted programmer may have been fitted.
The appliances can operate in one of two modes. Hot water only or
hot water and central heating.
3
4
Hot Water Mode:
The appliance operates to supply only domestic hot water when the heating temperature mode is fully anti-clockwise, at the – posi­tion or the timer is programmed to OFF mode.
A flow restrictor is fitted within the appliance which limits a hot water delivery rate to a maximum of:
24CDi 9.0 (±15%) litres/minute 28CDi 10.0 (±15%) litres/minute 35CDi II 12.0 (±15%) litres/minute
Hot Water and Central Heating mode:
When a demand is made for heating by the system con­trols (i.e. a programmer or room thermostat), the pump will energise, circulating pri­mary water around the heat­ing system and the burner will light. The heat output from the appliance in this mode has been factory set to maximum. The appliance will operate as necessary to main­tain the temperature of the radiators at the level set by the adjustment of the Heating Temperature Control Knob. (See Fig. 2.)
If the system no longer requires output to maintain the desired room tempera­ture, the burner will extin­guish. The pump will contin­ue to run for a short period to dissipate the residual heat from the appliance and then switch off.
The appliance will sup­ply heat to the central heating system as required. A demand for hot water at a tap or show­er will override the central heating function for the peri­od of the domestic hot water demand.
Fig. 1. System Diagram.
Automatic air vent
Gas to water heat exchang­er
Circulating pump
Water to water heat exchanger
Diverter valve
CH
flow
Domestic hot water
out
Domestic cold sup-
ply
CH
return
Safety dis­charge
Pressure relief valve
Boiler
Expansion vessel
5
CENTRAL HEATING SYSTEM
During the first few hours of operation of the central heating system, check that all radiators are being heated at an even rate. Should the upper area of a radiator be at a lower temperature than the base of the radiator, it should be vented by releasing air through the venting screw at the top of each radiator. Make sure your installer shows you how to carry out the operation. Repeated venting will reduce the quantity of water in the system and this must be replen­ished for safe and satisfactory operation of the appliance. Should water leaks be found in the system or excessive venting be required from any radiator, your installer or heating engineer should be con­tacted and the system corrected.
SEALED HEATING SYSTEM
The appliance can be fitted to a sealed heating sys­tem which is pre-pressurised. In this case your installer will advise you on the minimum and maximum pres­sure that should be indicated on the pressure gauge. See Fig. 2. Check regularly that this pressure is maintained and contact your installer or maintenance engineer if there is a permanent significant drop in pressure indi­cated on the gauge. If the system loses pressure it should be re-pressurised as instructed by the installer
(N.B. Maximum operating pressure 2.5 bar).
Re-pressurising The System (See Fig. 1a). (If in doubt leave this procedure to your installer).
Remove the bottom panel to gain access to the fill-
ing loop assembly.
Insert the bayonet end of the filling key into the corresponding cut outs in the filling loop housing and twist to lock the key in place.
Turn the grey knob anti-clockwise to allow water ingress and fill until the required pressure is reached.
Turn the grey knob clockwise to stop filling and remove the filling key by lining up the bayonet end of the key with the cut outs in the filling loop housing and withdrawing the key.
N.B. The key must always be removed from the filling loop housing after the system has been filled to prevent accidental filling and to comply with Bylaw 14 of the Water Bylaws Scheme.
Store the key in a safe place for future use and refit the bottom panel.
OPEN VENTED HEATING SYSTEM
The appliance may be fitted to an open vented heating system your installer will advise you. There is no need to observe the pressure gauge.
GENERAL NOTES
Fig. 1a.
Grey Knob
Filling Key
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