Bohn BNE-D04-A031 Service Manual

Page 1
AIRCOOLED CONDENSERS
Technical Guide
Monarch™ and Ambassador™ Series
BNACCTB JULY 2009
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TABLE OF CONTENTS
Overview ................................................................................. 2, 3
Features & Options .............................................................. 3, 4
Three Solutions ..........................................................................5
Nomenclature .............................................................................6
Condenser Selection Procedure ......................................7-9
Ambassador™ Series
540 RPM ...........................................................................10-11
830 RPM ...........................................................................12-15
Monarch™ Series
EC Selection .......................................................................... 16
Sound Data ........................................................................... 16
Energy Comparison ........................................................... 17
Capacities .............................................................................. 18
Specications ....................................................................... 19
OVERVIEW
The Bohn Monarch and Ambassador Series of direct drive air-cooled condensers incorporate the latest advancements in condenser technology to provide the quietest and most ecient condensers in the industry.
Monarch™ Series
Optimized sound and energy performance.
The Monarch Series of condensers by Bohn oers the optimum solution for sound and energy performance. The Monarch Series utilizes variable speed EC (VSEC) motor technology, which provides unmatched sound and energy performance and is the perfect solution for those applications where low noise levels and signicant energy savings are essential for success.
1140 RPM Series
Features & Options ............................................................ 20
Capacities .............................................................................. 21
Specications ....................................................................... 22
Dimensions ............................................................................... 23
Fan Cycling ..........................................................................24-25
Control Panels for Electronic Controllers ....................... 26
Condenser Refrigerant Charge ....................................26-28
Calculate Refrigerant Charge ............................................. 28
Typical Condenser Wiring Diagrams .........................29-30
Sound Data ............................................................................... 31
Ambassador™ Series
Excellence in sound, energy and capacity solutions.
The Ambassador Series of condensers by Bohn is designed specically with the growing needs of the supermarket and grocery industry in mind. This series utilizes 830 and 540 RPM motors and incorporates advanced features that further improve sound levels and energy eciencies, as well as provide increased capacity in a smaller footprint. In addition, there are new features designed to improve serviceability, resulting in reduced maintenance costs.
The Ambassador Series is a perfect t for applications requiring low sound and energy levels and optimized capacities.
Since product improvement is a continuing eort, we reserve the
right to make changes in specications without notice.
2
1140 Series
Bohn continues to oer the 1140 RPM Series for customers seeking the most economical solution for their capacity requirements.
Bohn condensers now incorporate a broader product range with capacities ranging from 11 to 265 nominal tons to address all applications.
All Bohn condenser coils incorporate the Floating Tube™ coil design, which virtually eliminates the possibility of tube sheet leaks. Condenser coils are designed for maximum heat transfer and are designed to operate with most common refrigerants.
© 2007, Heatcraft Refrigeration Products LLC
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OVERVIEW (continued)
As with all Bohn products, extensive testing of the condenser ensures long and trouble-free service life.
The condensers are designed for outdoor application with housings available in aluminum nish and painted or unpainted galvanized steel.
The condensers are available in either single or double wide fan congurations.
The condenser design incorporates the features most desired in air-cooled condensers. An extensive list of options and fan cycle control panels complement the condenser design and allow the condenser to match the most rigid application requirements.
The Floating Tube™ Coil Design
Dramatically Reduces Tube Sheet Leaks
FEATURES
Bohn’s latest air-cooled condenser is available in multiple product tiers and are designed with features to meet exacting customer requirements.
Bohn Monarch™ Series of Condensers
Customers seeking optimum sound and energy performance can select the Bohn Monarch Series of condensers with variable speed EC motor technology. VSEC motors provide unparalleled sound and energy performance.
Features include:
• VSEC motor, swept fan blade and venturi incorporating integrated variable speed technology
• Broad capacity range from 16 to 264 tons
• Aluminum housing for an attractive appearance and corrosion protection, with painted galvanized steel, or galvanized steel available as an option
Monarch™ Series with VSEC Motor Technology
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• Side access panels allow for ease of cleaning coils
Bohn Ambassador™ Series of Condensers
The Ambassador Series by Bohn is designed specically with the growing needs of the supermarket and grocery industry in mind. This series utilizes 830 and 540 RPM motors and incorporates advanced features that further improve sound levels and energy eciencies as well as provide increased capacity in a smaller footprint. In addition, there are new features designed to improve serviceability, resulting in reduced maintenance costs. The Ambassador Series is a perfect t for applications requiring low sound and energy levels and optimized capacities.
Features include:
• Direct drive fan motors in 830 or 540 RPM
• The patented QuietEdge™ fan blade provides an unprecedented sound level of 49.6 dBA (540 RPM @ 10 ft.)
• Bohn’s patented (#7, 210, 661) ServiceEase™ motor mount feature, allows for ease of motor service and reduces likelihood of damage to the coils during servicing
• Bohn condenser coils incorporate the latest advancements in coil technology to provide maximum capacity
• Broader product range to address all applications — capacities ranging from 11 to 225 nominal tons
• Galvanized steel cabinet with the option for aluminum or painted galvanized steel
• High eciency, three-phase fan motors with ball bearings and internal overload protection
1140 Series
For customers seeking an economical solution to their capacity needs, Bohn now oers the 1140 RPM
Bohn's Patented QuietEdge™ Fan Blade for Improved Sound Performance
Series with enhancements to improve capacity and serviceability.
Features include:
• Direct drive fan motors
• Bohn’s patented ( mount
• New, high eciency condenser coil designed for optimum performance
• Expanded product range from 15 to 249 nominal tons
• Galvanized steel as a standard housing, with an option for aluminum or painted galvanized steel
• High eciency, three-phase fan motors with ball bearings and internal overload protection
#7, 210, 661) ServiceEase™ motor
All Standard Condensers
10 ns per inch spacing
• Modular design with models in both single and double wide fan congurations
• All Bohn condensers incorporate the Floating Tube™ coil design, which virtually eliminates tube sheet leaks
• Internal baes provided between all fan cells
• Condensers up to 3 fans in length use 3/8” diameter tube to minimize refrigerant charge. Condensers 4 or more fans in length use 1/2" diameter tube to minimize refrigerant pressure drop
• Coated steel fan guards
• Weatherproof control panel with factory-mounted door interrupt disconnect switch
• UL and UL listed for Canada
Available Options:
• Multi-circuiting at no additional charge
• Optional 8, 12 or 14 FPI spacing
• Fan-cycle control panels
• Alternate coil construction including BohnGuard™ coated ns, epoxy or phenolic coated ns and copper ns
• Hinged fan panels for ease of servicing (Ambassador and 1140 Series only)
• Side access panels
• Extended condenser legs for increased ground clearance
• Sealtite wiring
• Frame for shipping
ServiceEase™ Motor Mount System
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Three solutions tailored to t your unique needs.
Choose from the Monarch, Ambassador or 1140 Series of air-cooled condensers by Bohn. Choosing the Monarch Series means you have an unmatched solution for capacity, sound and energy eciency while the Ambassador Series oers excellence in capacity, sound and eciency. Bohn continues to oer the 1140 RPM Series to meet high capacity needs without concerns for low sound and high eciency.
FEATURE 1140 SERIES AMBASSADOR
SERIES
MONARCH
SERIES
Motors
Standard Motor 1140 RPM 830, 540 RPM Variable Speed
EC Motors
P66 Motor Option
a a
(not required)
Cabinet
Standard Cabinet Galvanized Galvanized Aluminum
Galvanized Option (standard) (standard)
Pre-Painted Galvanized Option
Aluminum Option
a a a
a a
a
(standard)
Venturi Cover
Standard Venturi Removeable Removeable EC Tall Optimized
Hinged Option
a a
-
Fan Blades
Standard Blade Standard QuietEdge™ EC Optimized
Motor Mount
Standard Motor Mount ServiceEase™ ServiceEase™ EC Optimized
Warranty
2-Year Warranty
3-Year Warranty — EC Motors - -
5-Year Warranty — Floating Tube™
a a a
a a a
a
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NOMENCLATURE
B N H S 04 A 050
B - Bohn
N – Vintage
Motor H – 1140 RPM, 1.5 HP L – 830 RPM, 1.5 HP X – 830 RPM, 1.0 HP Q – 540 RPM, 0.5 HP E – Monarch VSEC Motor
Model Identier
Fans
Width S – Single Wide D – Double Wide
01-14
Standard Capacity (MBH/°TD, R-22 @ 10 FPI)
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Condenser Selection
Capacity for air-cooled condensers are based on Total Heat of Rejection (THR) at the condenser. Total heat of rejection is equal to net refrigeration at the evaporator (compressor capacity) plus the energy input into the refrigerant by the compressor (heat of compression). The heat of compression will vary depending on the compressor manufacturer, type of compressor and the operating conditions of the compressor. Whenever possible, it is recommended that you obtain the heat of compression value from the compressor manufacturer.
If this is not available, the THR can be estimated using the following formula:
THR = (Compressor Capacity) * (Heat of Compression Factor, Tables 1 & 2)
Table 1 contains heat of compression factors for suction cooled compressors and Table 2 contains factors for open drive compressors. For refrigeration systems beyond the range of Tables 1 and 2, use the following equations to estimate THR:
Open Compressors:
THR = Compressor Capacity (BTUH) + (2545) * (Break Horsepower, BHP)
Suction Cooled Compressors:
THR = Compressor Capacity (BTUH) + (3413 * KW)
The compressor capacity is eected by its altitude. If the condenser location is above sea level, an additional correction is required to the THR, as follows:
THR (altitude) = THR * Altitude Correction Factor, Table 3
Selection Example
Compressor capacity: 350,000 Evaporator temperature: +25° F Condensing temperature: 115° F Ambient temperature 95° F Refrigerant: R-22 Compressor type: Semi-hermetic, suction cooled Condenser type: 540 RPM, one row of fans Condenser altitude: 1,000 feet
THR (MBH) = 476,595 / 1,000 = 476.6
THR (MBH/°TD) = 476.6 / 20 = 23.83
Locate the 10 FPI column for R-22 refrigerant and read down until you locate a value equal to or just larger than 23.83. This value is 25.9. Read horizontally to the left to obtain a condenser model of BNQ-S05-A026.
Step 5: Calculate Actual T.D. and Condensing Temperature
The actual condenser T.D. can be calculated by dividing the design THR by the condenser rating. Actual T.D. = THR (Design) / (Rating @ 1° T.D.) = 476.6 / 25.9 = 18.4°F. T.D.
The actual condensing temperature is the actual T.D. plus the ambient temperature. Actual Condensing Temperature = (Actual T.D.) + (Ambient) = 18.4 + 95 = 113.4°F.
Table 1. Heat of Compression Factor for Suction Cooled Compressors.
Suction
Temp. °F
-40° 1.56 1.63 1.72 1.81 1.94
-30° 1.49 1.55 1.62 1.7 1.8
-20° 1.43 1.49 1.55 1.62 1.7
-10° 1.38 1.43 1.49 1.55 1.63 0° 1.34 1.38 1.43 1.49 1.56 5° 1.31 1.36 1.41 1.48 1.55
10° 1.29 1.34 1.39 1.44 1.52 15° 1.26 1.31 1.36 1.41 1.48 20° 1.24 1.28 1.33 1.38 1.44 25° 1.22 1.26 1.31 1.36 1.42 30° 1.2 1.24 1.28 1.33 1.39 40° 1.17 1.2 1.24 1.28 1.33
50° 1.13 1.16 1.2 1.24 1.28
90° 100° 110° 120° 130°
Condensing Temperature °F
Step 1: Estimate Condenser THR
From Table 1 for suction cooled compressors, at +25° F suction and 115° F condensing temperature, select a heat of compressor factor of 1.335.
THR = Compressor Capacity * Heat of Compression Factor = 350,000 * 1.335 = 467,250
Step 2: Correct for Altitude
From Table 3 obtain an altitude correction factor of 1.02 for 1,000 feet.
THR = THR (from step 1) * Altitude Correction Factor (design) = 467,250 * 1.02 = 476,595
Step 3: Calculate Design Condenser T.D.
Design Condenser T.D. = Condensing Temp — Ambient Temp = 115 - 95 = 20° T.D.
Step 4: Condenser Selection
Condenser capacities for condensers with one row of fans at 540 RPM are located in Table 6. These capacities are given in MBH/°TD. Convert the THR calculated in step 2 to MBH/°TD by dividing by 1,000 to get THR in MBH. Then divide the THR by the design TD to get MBH/°TD.
Table 2. Heat of Compression Factor for Open Drive Compressors.
Evaporator
Temp. °F
-30° 1.37 1.42 1.47
-20° 1.33 1.37 1.42 1.47
-10° 1.28 1.32 1.37 1.42 1.47 — 0° 1.24 1.28 1.32 1.37 1.41 1.47 5° 1.23 1.26 1.3 1.35 1.39 1.45
10° 1.21 1.24 1.28 1.32 1.36 1.42 15° 1.19 1.22 1.26 1.3 1.34 1.4 20° 1.17 1.2 1.24 1.28 1.32 1.37 25° 1.16 1.19 1.22 1.26 1.3 1.35 30° 1.14 1.17 1.2 1.24 1.27 1.32 40° 1.12 1.15 1.17 1.2 1.23 1.28 50° 1.09 1.12 1.14 1.17 1.2 1.24
90° 100° 110° 120° 130° 140°
Condensing Temperature °F
Table 3. Altitude Correction Factors.
Altitude Correction Factor
0 1 1,000 1.02 2,000 1.05 3,000 1.07 4,000 1.1 5,000 1.12 6,000 1.15 7,000 1.17
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Multi-Circuiting Selection
Multi-Circuiting Selection Procedure
The air-cooled condensers are available with more than one refrigerant circuit. The condenser will be factory assembled with the condenser coil divided into individual refrigerant circuits, each sized
Multi-Circuit Condenser Selection
Given four suction cooled compressors with conditions shown in Table
4. The condenser shall have 830 RPM, 1.0 HP fan motors,
Selection Procedure
Step 1: Input customer data in Table 4 in columns 1, 2, 3, 4
and 5.
Step 2: From Table 1, select the heat of compression factor
for suction cooled compressors and input into Column #6.
Step 3: From Table 3 obtain the altitude correction factor
and input into Column #7.
Step 4: From Table 5 obtain the refrigerant capacity factor and input into Column #8.
for its own specic application. Each circuit is supplied with its own inlet and outlet connections, individually labeled.
with two rows of fans. The condenser location is at 3,000 ft. and the design ambient is 95°F.
Step 5: Calculate the design T.D. for each circuit by subtracting the ambient temperature from the circuit design condensing temperature and input into Column #9.
T.D. = Design Condensing Temperature - Ambient Temperature
Step 6: Calculate the design THR / °T.D. for each circuit.
Multiply Column #5 by Column #6 and Column #7 to calculate the THR for each circuit. Divide the result by the refrigerant correction factor, Column #8 to convert the capacities to a common refrigerant. Divide the result by the design T.D., Column #9 to calculate the design THR / °T.D. and input into Column #10.
Design THR / °T.D. = Compressor Capacity (#5) * Heat of Compressor Factor (#6) x Altitude Factor (#7) Refrigerant Capacity Factor (#8) * Design T.D. (#9)
Example for Circuit #1:
Design THR / °T.D. = 235,000 * 1.31 * 1.07
1.02 x 15
= 21,529 BTUH / °T.D.
Step 7: Add the design THR / °T.D. for each circuit in column #10, to get a total of 39,578 BTUH / °T.D. Divide this total by 1,000 to get 39.6 MBH / °T.D.
Step 8:
830 RPM, 1.0 HP fan motors, locate the column for R-404A capacity with 10 FPI. Read down the column until you get to a capacity equal to or greater than 39.6 MBH / °T.D. This value is 44.5 which corresponds to a BNX-D06-A045. From Table 9 obtain the total number of feeds available as 56.
From Table 8 for two rows of condenser fans with
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Multi-Circuiting Condenser
Table 4. Condenser Multi-Circuit Selection
1 2 3 4 5 X 6 X 7 ÷ 8 ÷ 9 = 10 11 12 13
X
Heat of
Com-
press.
Factor
X
Alti­tude
Factor
÷
Refrig.
Cap.
Factor
Design
÷
Cond.
T.D.
TOTAL = 39,578 56
39,578 / 1,000 = 39.6 MBH/°TD
=
Design
THR/°TD
No. of Feeds
Per Circ.
Actual
Cond.
Circuit
Name
Evap.
Temp.°F
1 25 110 22 235,000 X 1.31 X 1.07 ÷ 1.02 ÷ 15 = 21,529 31 13.1 108.1
2 20 110 134a 61,000 X 1.33 X 1.07 ÷ .97 ÷ 15 = 5,966 8 14.1 109.1
3 -10 105 22 31,000 X 1.46 X 1.07 ÷ 1.02 ÷ 10 = 4,748 7 8.5 103.5
4 -20 105 22 46,000 X 1.52 X 1.07 ÷ 1.02 ÷ 10 = 7,335 10 9.2 104.2
Design
Cond.
Temp.°F
Comp. Refrig.
Type
Cap.
BTUH
Step 9: Determine the number of feeds per circuit. Divide the design THR / °T.D. in Column #10 by the total capacity required (39,578) and
multiply this result by the number of feeds available, which is 56. Round this value to the nearest integer and place in Column #11 Add the individual feeds per circuit to get a total number of feeds for the condenser. This total must equal the total number of feeds available for the condenser (56).
T.D.
Actual
Cond. Temp.
°F
Number of = Design THR / °T.D.(#10) * Number of Circuits Available (56) feeds/circuit Total Capacity Required (39,578)
Step 10: Calculate actual condensing T.D., (ATD):
ATD = Design T.D. (#9) * Design THR/°T.D. (#10) * Number of Feeds Available (56) Number Feeds / CIR (#11) * Condenser Capacity / °T.D. (Step #8) * 1,000
Example for Circuit #1:
ATD = 15 * 21,529 x 56
= 13.1°F.
31 * 44.5 * 1,000
Input these T.D. values in column #12.
Step 11: Calculate the actual condensing temperature. Actual condensing temperature is equal to the actual condensing T.D., Column #12
plus the design ambient (95°). Input these values in Column #13. If the actual condensing temperature for each circuit is too high, it may be necessary to adjust the number of feeds per circuit or to select the next larger condenser size and recalculate the number of feeds per circuit.
Table 5. Refrigerant Capacity Factor.
Refrigerant Capacity Factor
R-22 1.02 R-134a 0.97 R-404A 1 R-410A 1.02
R-507 1
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CONDENSER CAPACITY
BNQ 540 830 VSEC 1140
Ambassador Series
Table 6. Ambassador BNQ Models, 540 RPM, 0.5 HP, 30” Fan Diameter
R-22 | R-410A
MBH / 1° TD
Model
BNQ-S01-A005
BNQ-S01-A006
BNQ-S02-A008
BNQ-S02-A010
BNQ-S02-A011
BNQ-S03-A016
BNQ-S03-A017
BNQ-S04-A021
BNQ-S04-A023
8 FPI
4.6 5.2 5.6 5.9 4.6 5.1 5.5 5.8
5.5 6.1 6.4 6.6 5.4 5.9 6.2 6.5
7.2 8.0 8.7 9.1 7.0 7.8 8.5 8.9
9.4 10.3 10.8 11.8 9.2 10.1 10.6 11.6
10.8 11.5 11.9 12.3 10.6 11.2 11.7 12.0
14.1 15.6 16.2 16.9 13.8 15.2 15.9 16.6
16.2 17.2 17.9 19.8 15.9 16.9 17.5 19.4
18.8 20.7 21.6 23.5 18.4 20.3 21.2 23.0
21.6 22.9 23.8 24.5 21.2 22.4 23.3 24.0
10 FPI 12 FPI 14 FPI 8 FPI 10 FPI 12 FPI 14 FPI
R-404A
MBH / 1° TD
BNQ-S05-A026
BNQ-S05-A029
BNQ-S06-A034
BNQ-S07-A042
BNQ-D04-A016
BNQ-D04-A021
BNQ-D04-A023
BNQ-D06-A031
BNQ-D06-A034
BNQ-D08-A041
BNQ-D08-A046
BNQ-D10-A052
BNQ-D10-A057
23.5 25.9 27.0 29.3 23.1 25.4 26.4 28.8
27.0 28.6 29.8 30.7 26.5 28.1 29.2 30.1
32.4 34.4 35.7 36.8 31.8 33.7 35.0 36.1
38.4 41.6 42.8 44.3 37.7 40.7 41.9 43.4
14.3 16.0 17.3 18.2 14.0 15.6 16.9 17.9
18.8 20.7 21.6 23.6 18.4 20.3 21.2 23.2
21.6 22.9 23.8 24.5 21.2 22.4 23.3 24.0
28.2 31.0 32.4 33.8 27.6 30.4 31.8 33.1
32.4 34.4 35.7 39.5 31.8 33.7 35.0 38.7
37.6 41.4 43.2 47.0 36.9 40.6 42.3 46.1
43.2 45.8 47.6 49.0 42.4 44.9 46.7 48.1
47.0 51.8 54.0 58.7 46.1 50.7 52.9 57.5
54.0 57.3 59.5 61.3 53.0 56.1 58.3 60.1
BNQ-D12-A069
BNQ-D14-A083
BOLD
indicates standard model capacity.
64.8 68.7 71.4 73.6 63.6 67.3 70.0 72.1
76.8 83.1 85.5 88.6 75.3 81.5 83.8 86.8
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CONDENSER SPECIFICATIONS
BNQ 540 830 VSEC 1140
Table 7. Ambassador BNQ Models, 540 RPM, 0.5 HP, 30” Fan Diameter
Model CFM
BNQ-S01-A005
BNQ-S01-A006
BNQ-S02-A008
BNQ-S02-A010
BNQ-S02-A011
BNQ-S03-A016
BNQ-S03-A017
BNQ-S04-A021
BNQ-S04-A023
BNQ-S05-A026
208-230/3/60 460/3/60
Unit
kW
Conn.
(in.)
Max.
No.
of
Feeds
Approx.
Net
Weight
(lbs)FLA MCA MOPD FLA MCA MOPD
5,400 3.5 15.0 15 1.8 15.0 15 0.4 1 3/8 7 330
5,200 3.5 15.0 15 1.8 15.0 15 0.4 1 3/8 14 360
11,200 7.0 15.0 15 3.5 15.0 15 0.9 1 3/8 14 580
10,800 7.0 15.0 15 3.5 15.0 15 0.9 1 5/8 21 630
10,400 7.0 15.0 15 3.5 15.0 15 0.9 2 1/8 28 680
16,100 10.5 15.0 20 5.3 15.0 15 1.3 2 1/8 21 930
15,600 10.5 15.0 20 5.3 15.0 15 1.3 2 1/8 28 1,000
21,500 14.0 15.0 20 7.0 15.0 15 1.7 2 1/8 21 1,210
20,800 14.0 15.0 20 7.0 15.0 15 1.7 2 5/8 28 1,310
26,900 17.5 20.0 25 8.8 15.0 15 2.2 2 5/8 21 1,510
Ambassador Series
BNQ-S05-A029
BNQ-S06-A034
BNQ-S07-A042
BNQ-D04-A016
BNQ-D04-A021
BNQ-D04-A023
BNQ-D06-A031
BNQ-D06-A034
BNQ-D08-A041
BNQ-D08-A046
BNQ-D10-A052
BNQ-D10-A057
26,000 17.5 20.0 25 8.8 15.0 15 2.2 2 5/8 28 1,640
31,200 21.0 21.9 30 10.5 15.0 15 2.6 2 5/8 28 1,950
36,400 24.5 25.4 35 12.3 15.0 15 3.1 2 @ 2 5/8 28 2,240
22,300 14.0 15.0 20 7.0 15.0 15 1.7 2 @ 1 3/8 28 1,240
21,500 14.0 15.0 20 7.0 15.0 15 1.7 2 @ 1 5/8 42 1,340
20,800 14.0 15.0 20 7.0 15.0 15 1.7 2 @ 2 1/8 56 1,440
32,300 21.0 21.9 30 10.5 15.0 15 2.6 2 @ 2 1/8 42 1,990
31,200 21.0 21.9 30 10.5 15.0 15 2.6 2 @ 2 1/8 56 2,140
43,000 28.0 28.9 35 14.0 15.0 15 3.5 2 @ 2 1/8 42 2,630
41,600 28.0 28.9 35 14.0 15.0 15 3.5 2 @ 2 5/8 56 2,830
53,700 35.0 35.9 45 17.5 20.0 20 4.4 2 @ 2 5/8 42 3,290
52,100 35.0 35.9 45 17.5 20.0 20 4.4 2 @ 2 5/8 56 3,540
BNQ-D12-A069
BNQ-D14-A083
62,500 42.0 42.9 50 21.0 21.4 25 5.2 2 @ 2 5/8 56 4,230
72,900 49.0 49.9 50 24.5 24.9 25 6.1 4 @ 2 5/8 56 4,910
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CONDENSER CAPACITY
Table 8. Ambassador BNX Models, 830 RPM, 1.0 HP, 30” Fan Diameter
Ambassador Series
BNX 540 830 VSEC 1140
Model
BNX-S01-A006
BNX-S01-A008
BNX-S02-A010
BNX-S02-A013
BNX-S02-A015
BNX-S03-A020
BNX-S03-A023
BNX-S04-A026
BNX-S04-A030
BNX-S05-A033
8 FPI
R-22 | R-410A
MBH / 1° TD
10 FPI 12 FPI 14 FPI 8 FPI 10 FPI 12 FPI 14 FPI
R-404A
MBH / 1° TD
5.6 6.4 7.0 7.4 5.5 6.2 6.8 7.3
6.8 7.5 8.1 8.4 6.6 7.4 7.9 8.3
8.8 9.8 10.6 11.3 8.6 9.6 10.4 11.0
12.0 13.1 13.8 14.8 11.8 12.8 13.6 14.5
14.0 15.1 15.7 16.0 13.7 14.8 15.3 15.7
18.0 19.7 20.8 21.8 17.7 19.3 20.4 21.4
21.0 22.7 23.5 25.3 20.5 22.3 23.0 24.8
24.1 26.3 27.7 29.3 23.6 25.7 27.1 28.8
27.9 30.3 31.3 32.0 27.4 29.7 30.7 31.4
30.1 32.8 34.6 36.7 29.5 32.1 33.9 36.0
BNX-S05-A038
BNX-S06-A045
BNX-S07-A052
BNX-D04-A020
BNX-D04-A026
BNX-D04-A030
BNX-D06-A039
BNX-D06-A045
BNX-D08-A052
BNX-D08-A061
BNX-D10-A066
BNX-D10-A076
34.9 37.8 39.2 40.1 34.2 37.1 38.4 39.3
41.9 45.4 47.0 48.1 41.1 44.5 46.1 47.1
47.7 52.0 54.8 56.1 46.8 51.0 53.7 55.0
17.5 19.6 21.2 22.5 17.2 19.2 20.8 22.0
24.1 26.2 27.7 29.7 23.6 25.7 27.1 29.1
27.9 30.3 31.3 32.0 27.4 29.7 30.7 31.4
36.1 39.4 41.5 43.7 35.4 38.6 40.7 42.8
41.9 45.4 47.0 50.6 41.1 44.5 46.1 49.6
48.1 52.5 55.4 58.6 47.1 51.4 54.3 57.5
55.9 60.6 62.7 64.1 54.8 59.3 61.4 62.8
60.1 65.6 69.2 73.5 58.9 64.3 67.8 72.0
69.9 75.7 78.3 80.1 68.5 74.2 76.8 78.5
BNX-D12-A091
BNX-D14-A104
BOLD
indicates standard model capacity.
83.8 90.8 94.0 96.1 82.1 89.0 92.1 94.2
95.5 104.1 109.6 112.2 93.6 102.0 107.5 110.1
12
Page 13
CONDENSER SPECIFICATIONS
BNX 540 830 VSEC 1140
Table 9. Ambassador BNX Models, 830 RPM, 1.0 HP, 30” Fan Diameter
Model CFM
BNX-S01-A006
BNX-S01-A008
BNX-S02-A010
BNX-S02-A013
BNX-S02-A015
BNX-S03-A020
BNX-S03-A023
BNX-S04-A026
BNX-S04-A030
BNX-S05-A033
208-230/3/60 460/3/60
Unit
kW
Conn.
(in.)
Max.
No.
of
Feeds
Approx.
Net Wt.
(lbs)FLA MCA MOPD FLA MCA MOPD
7,600 4.8 15.0 15 2.4 15.0 15 1.1 1 3/8 7 330
7,300 4.8 15.0 15 2.4 15.0 15 1.1 1 3/8 14 360
15,900 9.6 15.0 20 4.8 15.0 15 2.2 1 3/8 14 580
15,200 9.6 15.0 20 4.8 15.0 15 2.2 1 5/8 21 630
14,700 9.6 15.0 20 4.8 15.0 15 2.2 2 1/8 28 680
22,900 14.4 20.0 25 7.2 15.0 15 3.4 2 1/8 21 930
22,000 14.4 20.0 25 7.2 15.0 15 3.4 2 1/8 28 1,000
29,800 19.2 20.4 30 9.6 15.0 15 4.5 2 1/8 21 1,210
28,400 19.2 20.4 30 9.6 15.0 15 4.5 2 5/8 28 1,310
37,300 24.0 25.2 35 12.0 15.0 15 5.6 2 5/8 21 1,510
Ambassador Series
BNX-S05-A038
BNX-S06-A045
BNX-S07-A052
BNX-D04-A020
BNX-D04-A026
BNX-D04-A030
BNX-D06-A039
BNX-D06-A045
BNX-D08-A052
BNX-D08-A061
BNX-D10-A066
BNX-D10-A076
35,500 24.0 25.2 35 12.0 15.0 15 5.6 2 5/8 28 1,640
42,600 28.8 30.0 40 14.4 20.0 20 6.7 2 5/8 28 1,950
49,700 33.6 34.8 45 16.8 20.0 20 7.8 2 @ 2 5/8 28 2,240
31,700 19.2 20.4 30 9.6 15.0 15 4.5 2 @ 1 3/8 28 1,240
30,500 19.2 20.4 30 9.6 15.0 15 4.5 2 @ 1 5/8 42 1,340
29,300 19.2 20.4 30 9.6 15.0 15 4.5 2 @ 2 1/8 56 1,440
45,700 28.8 30.0 40 14.4 20.0 20 6.7 2 @ 2 1/8 42 1,990
44,000 28.8 30.0 40 14.4 20.0 20 6.7 2 @ 2 1/8 56 2,140
59,700 38.4 39.6 50 19.2 20.0 25 8.9 2 @ 2 1/8 42 2,630
56,800 38.4 39.6 50 19.2 20.0 25 8.9 2 @ 2 5/8 56 2,830
74,600 48.0 49.2 60 24.0 24.6 30 11.2 2 @ 2 5/8 42 3,290
71,000 48.0 49.2 60 24.0 24.6 30 11.2 2 @ 2 5/8 56 3,540
BNX-D12-A091
BNX-D14-A104
85,200 57.6 58.8 70 28.8 29.4 35 13.4 2 @ 2 5/8 56 4,230
99,400 67.2 68.4 80 33.6 34.2 40 15.6 4 @ 2 5/8 56 4,910
13
Page 14
CONDENSER CAPACITY
BNL 540 830 VSEC 1140
Ambassador Series
Table 10. Ambassador BNL Models, 830 RPM, 1.5 HP, 30” Fan Diameter
R-22 | R-410A
MBH / 1° TD
Model
BNL-S01-A007
BNL-S01-A008
BNL-S02-A010
BNL-S02-A014
BNL-S02-A016
BNL-S03-A021
BNL-S03-A024
BNL-S04-A028
BNL-S04-A032
8 FPI
5.9 6.7 7.3 7.9 5.8 6.6 7.2 7.7
7.2 8.0 8.6 9.0 7.0 7.8 8.4 8.8
9.1 10.1 11.0 11.7 8.9 9.9 10.8 11.4
12.6 13.9 14.9 15.7 12.4 13.6 14.6 15.4
15.0 16.1 16.8 17.6 14.7 15.8 16.5 17.3
19.0 20.9 22.3 23.4 18.6 20.5 21.8 23.0
22.5 24.2 25.2 26.9 22.0 23.8 24.7 26.3
25.3 27.8 29.7 31.2 24.8 27.3 29.1 30.6
30.0 32.3 33.6 35.2 29.4 31.7 32.9 34.5
10 FPI 12 FPI 14 FPI 8 FPI 10 FPI 12 FPI 14 FPI
R-404A
MBH / 1° TD
BNL-S05-A035
BNL-S05-A042
BNL-S06-A050
BNL-S07-A055
BNL-D04-A020
BNL-D04-A028
BNL-D04-A032
BNL-D06-A042
BNL-D06-A048
BNL-D08-A056
BNL-D08-A065
BNL-D10-A071
32.1 35.5 37.4 39.0 31.4 34.7 36.6 38.2
38.4 41.6 43.4 44.7 37.7 40.8 42.5 43.8
46.1 49.9 52.1 53.6 45.2 48.9 51.0 52.6
50.5 55.0 58.0 60.2 49.5 53.9 56.8 59.0
18.1 20.2 22.0 23.3 17.7 19.8 21.5 22.9
25.3 27.8 29.7 31.4 24.8 27.3 29.1 30.7
30.0 32.3 33.6 35.2 29.4 31.7 32.9 34.5
37.9 41.8 44.5 46.9 37.2 40.9 43.7 45.9
45.0 48.4 50.4 53.7 44.1 47.5 49.4 52.7
50.6 55.7 59.4 62.4 49.6 54.6 58.3 61.1
60.0 64.6 67.2 70.4 58.8 63.3 65.8 69.0
64.2 70.9 74.7 78.0 62.9 69.5 73.2 76.5
BNL-D10-A083
BNL-D12-A100
BNL-D14-A110
BOLD indicates standard model capacity.
76.9 83.1 86.8 89.4 75.3 81.5 85.0 87.6
90.4 99.8 104.1 107.3 92.2 97.8 102.0 105.1
101.1 110.0 116.0 120.3 99.1 107.9 113.7 117.9
14
Page 15
CONDENSER SPECIFICATIONS
BNL 540 830 VSEC 1140
Table 11. Ambassador BNL Models, 830 RPM, 1.5 HP, 30” Fan Diameter
Model CFM
BNL-S01-A007
BNL-S01-A008
BNL-S02-A010
BNL-S02-A014
BNL-S02-A016
BNL-S03-A021
BNL-S03-A024
BNL-S04-A028
BNL-S04-A032
BNL-S05-A035
208-230/3/60 460/3/60 575/3/60
UnitkWConn.
(in.)
8,400 6.6 15.0 25 3.3 15.0 15 2.6 15.0 15 1.4 1 3/8 7 330
8,000 6.6 15.0 25 3.3 15.0 15 2.6 15.0 15 1.4 1 3/8 14 360
17,500 13.2 15.0 30 6.6 15.0 15 5.2 15.0 15 2.7 1 3/8 14 580
16,700 13.2 15.0 30 6.6 15.0 15 5.2 15.0 15 2.7 1 5/8 21 630
16,100 13.2 15.0 30 6.6 15.0 15 5.2 15.0 15 2.7 2 1/8 28 680
25,100 19.8 21.5 35 9.9 15.0 15 7.8 15.0 15 4.1 2 1/8 21 930
24,100 19.8 21.5 35 9.9 15.0 15 7.8 15.0 15 4.1 2 1/8 28 1,000
32,800 26.4 28.1 45 13.2 15.0 20 10.4 15.0 15 5.4 2 1/8 21 1,210
31,200 26.4 28.1 45 13.2 15.0 20 10.4 15.0 15 5.4 2 5/8 28 1,310
41,000 33.0 34.7 50 16.5 20.0 25 13.0 15.0 20 6.8 2 5/8 21 1,510
Max.
No.
of
Feeds
Approx.
Net
Weight
(lbs)FLA MCA MOPD FLA MCA MOPD FLA MCA MOPD
Ambassador Series
BNL-S05-A042
BNL-S06-A050
BNL-S07-A055
BNL-D04-A020
BNL-D04-A028
BNL-D04-A032
BNL-D06-A042
BNL-D06-A048
BNL-D08-A056
BNL-D08-A065
BNL-D10-A071
BNL-D10-A083
39,100 33.0 34.7 50 16.5 20.0 25 13.0 15.0 20 6.8 2 5/8 28 1,640
46,900 39.6 41.3 50 19.8 20.6 25 15.6 20.0 20 8.1 2 5/8 28 1,950
54,700 46.2 47.9 60 23.1 23.9 30 18.2 20.0 25 9.5 2 @ 2 5/8 28 2,240
35,000 26.4 28.1 45 13.2 15.0 20 10.4 15.0 15 5.4 2 @ 1 3/8 28 1,240
33,500 26.4 28.1 45 13.2 15.0 20 10.4 15.0 15 5.4 2 @ 1 5/8 42 1,340
32,100 26.4 28.1 45 13.2 15.0 20 10.4 15.0 15 5.4 2 @ 2 1/8 56 1,440
50,200 39.6 41.3 50 19.8 20.6 25 15.6 20.0 20 8.1 2 @ 2 1/8 42 1,990
48,200 39.6 41.3 50 19.8 20.6 25 15.6 20.0 20 8.1 2 @ 2 1/8 56 2,140
65,600 52.8 54.5 70 26.4 27.2 35 20.8 21.5 25 10.8 2 @ 2 1/8 42 2,630
62,500 52.8 54.5 70 26.4 27.2 35 20.8 21.5 25 10.8 2 @ 2 5/8 56 2,830
82,000 66.0 67.7 80 33.0 33.8 40 26.0 26.7 30 13.5 2 @ 2 5/8 42 3,290
78,100 66.0 67.7 80 33.0 33.8 40 26.0 26.7 30 13.5 2 @ 2 5/8 56 3,540
BNL-D12-A100
BNL-D14-A110
93,700 79.2 80.9 90 39.6 40.4 45 31.2 31.9 35 16.2 2 @ 2 5/8 56 4,230
109,300 92.4 94.1 110 46.2 47.0 50 36.4 37.1 40 18.9 4 @ 2 5/8 56 4,910
15
Page 16
Bohn Monarch Series Selection Tables
45
50
55
60
65
70
75
80
85
0 2 4 6 8 10 12 14
Number of Fans
BNE (1030 RPM) BNE (830 RPM) BNE (630 RPM) BNE (420 RPM)
Monarch Series
The new Bohn Monarch Series of air-cooled condensers incorporates VSEC motor technology to provide the quietest and most ecient condensers in the industry, using integrated variable speed technology.
Simplicity: Variable speed without the complexity
The Bohn Monarch Series is a complete system that incorporates an VSEC motor, integrated drive and control electronics, optimized swept motor blade and venturi panel in one simple package. Variable speed is accomplished without the complexities typically associated with Variable Frequency Drives.
Flexibility: Maximum eciency, minimum sound, capacity when you need it
The Monarch Series condensers’ integrated variable speed capability allows optimization to your operating conditions; at higher speeds on hot summer afternoons to maintain capacity or at lower speeds at night to meet a local sound ordinance. Whatever your requirements, the Bohn Monarch Series can be selected and programmed to your specic needs; whether it is lower energy costs, lower sound or both.
Reliability: The highest quality backed by industry-leading warranties
We are so condent in the reliability of the VSEC motor that we are providing an unprecedented 3-year warranty on the VSEC motor (2-year warranty on the unit) so you can be assured of worry-free operation.
Protection at every level
The VSEC motors have several built-in features that protect against locked-rotors, under-voltage and phase failure.
Variable Speed Operation
The Monarch Series condensers provide variable speed operation automatically; providing dramatically lower sound and energy levels than would be observed with condensers using traditional AC motors.
Typical performance of a Monarch Series condenser at various loads versus a 540 RPM or 1140 RPM condenser is shown in the charts on the next page.
Model Selection
Selecting the right Bohn Monarch Series unit for your needs is easier than you think, and is just as easy as selecting a standard unit.
Simply use Table 12 to nd the model and ns per inch required to meet your capacity needs.
Selecting condensers with specic sound or energy levels
The variable speed nature allows selection to meet maximum sound or energy usage levels.
To select condensers with these goals in mind, please contact your sales representative. They will be able to help you select the appropriate model for your specic requirements.
EC Sound Data (dBA @ 10 ft.)
dBA @ 10 ft.
16
BNE
Fans
1030
RPM
BNE
RPM
830
BNE
630
RPM
BNE
420
RPM
1 66.9 62.0 52.9 45.3
2 69.9 65.0 55.9 48.3
3 71.7 66.8 57.7 50.1
4 72.9 68.0 58.9 51.3
5 73.9 69.0 59.9 52.3
6 74.7 69.8 60.7 53.1
7 75.4 70.5 61.4 53.8
8 75.9 71.0 61.9 54.3
10 76.9 72.0 62.9 55.3
12 77.7 72.8 63.7 56.1
14 78.4 73.5 64.4 56.8
Page 17
Power Consumption & Variable Speed Operation
Bohn Monarch vs. Ambassador (540) and 1140 Series
Monarch Series
10 Fan EC Motor Sound Production at Various Loads
Percent of Max. Load 30% 40% 50% 60% 70% 80% 90% 100%
RPM 215 313 407 511 630 748 892 1030
dBA @ 10 ft 49.5 51.8 55 58.4 62.9 67.8 74.8 76.9
17
Page 18
CONDENSER CAPACITY
Table 12. Monarch BNE Models, 2.2 kW, 31.5” Fan Diameter
BNE 540 830 VSEC 1140
Monarch Series
Model
BNE-S01-A008
BNE-S01-A009
BNE-S02-A011
BNE-S02-A015
BNE-S02-A018
BNE-S03-A023
BNE-S03-A027
BNE-S04-A031
BNE-S04-A036
BNE-S05-A039
8 FPI
R-22 | R-410A
MBH / 1° TD
10 FPI 12 FPI 14 FPI 8 FPI 10 FPI 12 FPI 14 FPI
R-404A
MBH / 1° TD
6.8 7.7 8.5 9.1 6.6 7.6 8.3 9.0
8.3 9.3 10.0 10.6 8.1 9.1 9.8 10.4
10.2 11.3 12.4 13.1 10.0 11.1 12.1 12.9
13.9 15.4 16.5 17.3 13.6 15.1 16.2 17.0
16.6 18.1 19.2 20.3 16.3 17.8 18.8 19.9
20.9 23.1 24.8 25.9 20.4 22.7 24.3 25.4
24.9 27.2 28.7 31.7 24.4 26.7 28.2 31.1
27.8 30.8 33.0 34.6 27.2 30.2 32.4 33.9
33.2 36.3 38.3 40.6 32.6 35.5 37.5 39.8
35.6 39.3 41.6 43.8 34.9 38.5 40.8 42.9
BNE-S05-A047
BNE-S06-A056
BNE-S07-A065
BNE-D04-A023
BNE-D04-A031
BNE-D04-A036
BNE-D06-A046
BNE-D06-A054
BNE-D08-A062
BNE-D08-A073
BNE-D10-A079
BNE-D10-A093
43.0 46.6 48.8 51.5 42.1 45.7 47.8 50.5
51.6 56.0 58.6 61.8 50.5 54.8 57.4 60.5
58.7 64.6 68.6 71.6 57.6 63.3 67.3 70.2
20.4 22.7 24.8 26.2 19.9 22.2 24.3 25.7
27.8 30.8 33.1 34.6 27.2 30.2 32.4 33.9
33.2 36.3 38.3 40.6 32.6 35.5 37.5 39.8
41.7 46.2 49.5 51.9 40.9 45.3 48.6 50.8
49.8 54.4 57.4 63.4 48.8 53.3 56.3 62.2
55.6 61.7 66.1 69.2 54.5 60.5 64.7 67.8
66.5 72.5 76.6 81.3 65.2 71.1 75.1 79.7
71.1 78.6 83.2 87.5 69.7 77.0 81.6 85.8
85.9 93.3 97.6 103.0 84.2 91.4 95.7 100.9
BNE-D12-A112
BNE-D14-A129
BOLD indicates standard model capacity.
103.1 111.9 117.1 123.6 101.0 109.7 114.8 121.1
117.5 129.2 137.2 143.1 115.2 126.7 134.5 140.3
18
Page 19
CONDENSER SPECIFICATIONS
Table 13. Monarch BNE Models, 2.2 kW, 31.5” Fan Diameter
BNE 540 830 VSEC 1140
208-230/3/60 460/3/60
Model CFM
BNE-S01-A008 11,000 7.0 15.0 25 3.5 15.0 15 2.2 1 3/8 7 330
BNE-S01-A009
BNE-S02-A011
BNE-S02-A015
BNE-S02-A018
BNE-S03-A023
BNE-S03-A027
BNE-S04-A031
BNE-S04-A036
BNE-S05-A039
10,500 7.0 15.0 25 3.5 15.0 15 2.2 1 3/8 14 360
23,400 14.0 20.0 35 7.0 15.0 15 4.4 1 3/8 14 590
22,000 14.0 20.0 35 7.0 15.0 15 4.4 1 5/8 21 640
20,900 14.0 20.0 35 7.0 15.0 15 4.4 2 1/8 28 690
33,100 21.0 22.8 40 10.5 15.0 20 6.6 2 1/8 21 930
31,400 21.0 22.8 40 10.5 15.0 20 6.6 2 1/8 28 1,010
42,600 28.0 29.8 45 14.0 15.0 20 8.8 2 1/8 21 1,220
40,000 28.0 29.8 45 14.0 15.0 20 8.8 2 5/8 28 1,320
53,200 35.0 36.8 50 17.5 20.0 25 11.0 2 5/8 21 1,520
Unit
kW
Conn.
(in.)
Max. Number of Feeds
Approx.
Net
Weight
(lbs)FLA MCA MOPD FLA MCA MOPD
Monarch Series
BNE-S05-A047
BNE-S06-A056
BNE-S07-A065
BNE-D04-A023
BNE-D04-A031
BNE-D04-A036
BNE-D06-A046
BNE-D06-A054
BNE-D08-A062
BNE-D08-A073
BNE-D10-A079
BNE-D10-A093
50,000 35.0 36.8 50 17.5 20.0 25 11.0 2 5/8 28 1,650
60,000 42.0 43.8 60 21.0 21.9 30 13.2 2 5/8 28 1,960
70,000 49.0 50.8 70 24.5 25.4 35 15.4 2 @ 2 5/8 28 2,260
46,700 28.0 29.8 45 14.0 15.0 20 8.8 2 @ 1 3/8 28 1,290
44,100 28.0 29.8 45 14.0 15.0 20 8.8 2 @ 1 5/8 42 1,390
41,800 28.0 29.8 45 14.0 15.0 20 8.8 2 @ 2 1/8 56 1,490
66,100 42.0 43.8 60 21.0 21.9 30 13.2 2 @ 2 1/8 42 2,060
62,700 42.0 43.8 60 21.0 21.9 30 13.2 2 @ 2 1/8 56 2,210
85,100 56.0 57.8 70 28.0 28.9 35 17.6 2 @ 2 1/8 42 2,730
80,000 56.0 57.8 70 28.0 28.9 35 17.6 2 @ 2 5/8 56 2,930
106,400 70.0 71.8 90 35.0 35.9 45 22.0 2 @ 2 5/8 42 3,410
100,100 70.0 71.8 90 35.0 35.9 45 22.0 2 @ 2 5/8 56 3,660
BNE-D12-A112
BNE-D14-A129
120,100 84.0 85.8 100 42.0 42.9 50 26.4 2 @ 2 5/8 56 4,370
140,100 98.0 99.8 110 49.0 49.9 50 30.8 4 @ 2 5/8 56 5,070
19
Page 20
1140 Series
For customers seeking an economical solution to their capacity requirements, Bohn now oers the 1140 RPM Series with enhancements to improve capacity and serviceability. The 1140 Series features a broader product range with capacities ranging from 15 to 249 nominal tons to address all applications.
New features include:
• Bohn’s patented (#7, 210, 661) ServiceEase™ motor mount
• New, high eciency condenser coil designed for optimum performance
• Expanded product range from 15 to 249 nominal tons
• Galvanized steel cabinet with options for aluminum or painted galvanized steel
Standard Features
• 10 ns per inch spacing
• Modular design with models in both single and double wide fan congurations.
• All Bohn condensers incorporate the Floating Tube™ coil design, which virtually eliminates tube sheet leaks.
• Internal baes provided between all fan cells
• Condensers up to 3 fans in length use 3/8” diameter tube to minimize refrigerant charge. Condensers 4 or more fans in length use 1/2” diameter tube to minimize refrigerant pressure drop
• Coated steel fan guards
• Weatherproof control panel with factory mounted door interrupt disconnect switch
• UL and UL listed for Canada
Available Options
• Multi-circuiting at no additional charge
1140 Series
• Optional 8, 12 or 14 FPI spacing
• Fan-cycle control panels
• Alternate coil construction including BohnGuard™ coated ns, epoxy or phenolic coated ns and
copper ns
• Hinged fan panels for ease of servicing
• Side access panels
• Extended condenser legs for increased ground clearance
• Sealtite wiring
20
Page 21
CONDENSER CAPACITY
BNH 540 830 VSEC 1140
Table 14. Bohn 1140 Series BNH Models, 1140 RPM, 1.5 HP, 30” Fan Diameter
R-22 | R-410A
MBH / 1° TD
Model
BNH-S01-A007 6.4 7.3 8.0 8.6 6.3 7.2 7.9 8.5
BNH-S01-A009
BNH-S02-A011
BNH-S02-A015
BNH-S02-A017
BNH-S03-A022
BNH-S03-A026
BNH-S04-A029
BNH-S04-A034
BNH-S05-A037
8 FPI 10 FPI 12 FPI 14 FPI 8 FPI 10 FPI 12 FPI 14 FPI
7.8 8.7 9.5 10.0 7.6 8.6 9.3 9.8
9.6 10.7 11.7 12.4 9.4 10.5 11.5 12.1
13.1 14.5 15.6 16.3 12.8 14.2 15.3 16.0
15.7 17.1 18.1 19.2 15.3 16.7 17.7 18.8
19.7 21.8 23.4 24.5 19.3 21.4 22.9 24.0
23.5 25.7 27.1 29.9 23.1 25.2 26.6 29.3
26.2 29.1 31.2 32.6 25.7 28.5 30.5 32.0
31.4 34.2 36.1 38.3 30.7 33.5 35.4 37.6
33.6 37.1 39.3 41.3 32.9 36.4 38.5 40.5
R-404A
MBH / 1° TD
BNH-S05-A044
BNH-S06-A053
BNH-S07-A061
BNH-D04-A021
BNH-D04-A029
BNH-D04-A034
BNH-D06-A044
BNH-D06-A051
BNH-D08-A058
BNH-D08-A068
BNH-D10-A074
BNH-D10-A088
40.5 44.0 46.1 48.6 39.7 43.1 45.1 47.6
48.6 52.8 55.3 58.3 47.7 51.7 54.1 57.1
55.4 61.0 64.7 67.5 54.3 59.8 63.5 66.2
19.2 21.4 23.4 24.8 18.8 21.0 22.9 24.3
26.2 29.1 31.2 32.6 25.7 28.5 30.6 32.0
31.4 34.2 36.1 38.3 30.7 33.5 35.4 37.6
39.4 43.6 46.7 48.9 38.6 42.8 45.8 47.9
47.0 51.3 54.2 59.8 46.1 50.3 53.1 58.7
52.5 58.2 62.3 65.3 51.4 57.0 61.1 63.9
62.7 68.4 72.3 76.7 61.5 67.1 70.8 75.1
67.1 74.2 78.5 82.6 65.7 72.7 76.9 80.9
81.0 88.0 92.1 97.2 79.4 86.2 90.2 95.2
1140 Series
BNH-D12-A106
BNH-D14-A122
BOLD
indicates standard model capacity.
97.2 105.6 110.5 116.6 95.3 103.5 108.3 114.2
110.8 121.9 129.5 135.0 108.6 119.5 126.9 132.4
21
Page 22
CONDENSER SPECIFICATIONS
BNH 540 830 VSEC 1140
Table 15. 1140 Series BNH Models, 1140 RPM, 1.5 HP, 30” Fan Diameter
208-230/3/60 460/3/60 575/3/60
Model CFM
BNH-S01-A007 9,900 7.0 15.0 25 3.5 15.0 15 2.8 15.0 15 1.9 1 3/8 7 330
BNH-S01-A009
BNH-S02-A011
BNH-S02-A015
BNH-S02-A017
BNH-S03-A022
BNH-S03-A026
BNH-S04-A029
BNH-S04-A034
BNH-S05-A037
9,500 7.0 15.0 25 3.5 15.0 15 2.8 15.0 15 1.9 1 3/8 14 360
20,500 14.0 20.0 35 7.0 15.0 15 5.6 15.0 15 3.8 1 3/8 14 580
19,800 14.0 20.0 35 7.0 15.0 15 5.6 15.0 15 3.8 1 5/8 21 630
19,000 14.0 20.0 35 7.0 15.0 15 5.6 15.0 15 3.8 2 1/8 28 680
29,700 21.0 22.8 40 10.5 15.0 20 8.4 15.0 15 5.8 2 1/8 21 930
28,500 21.0 22.8 40 10.5 15.0 20 8.4 15.0 15 5.8 2 1/8 28 1,000
38,600 28.0 29.8 45 14.0 15.0 20 11.2 15.0 15 7.7 2 1/8 21 1,210
37,000 28.0 29.8 45 14.0 15.0 20 11.2 15.0 15 7.7 2 5/8 28 1,310
48,300 35.0 36.8 50 17.5 20.0 25 14.0 15.0 20 9.6 2 5/8 21 1,510
UnitkWConn.
(in.)
Max.
No.
of
Feeds
Approx. Net Wt.
(lbs)FLA MCA MOPD FLA MCA MOPD FLA MCA MOPD
1140 Series
BNH-S05-A044
BNH-S06-A053
BNH-S07-A061
BNH-D04-A021
BNH-D04-A029
BNH-D04-A034
BNH-D06-A044
BNH-D06-A051
BNH-D08-A058
BNH-D08-A068
BNH-D10-A074
BNH-D10-A088
46,200 35.0 36.8 50 17.5 20.0 25 14.0 15.0 20 9.6 2 5/8 28 1,640
55,400 42.0 43.8 60 21.0 21.9 30 16.8 20.0 25 11.5 2 5/8 28 1,950
64,700 49.0 50.8 70 24.5 25.4 35 19.6 20.3 25 13.5 2 @ 2 5/8 28 2,240
41,000 28.0 29.8 45 14.0 15.0 20 11.2 15.0 15 7.7 2 @ 1 3/8 28 1,240
39,600 28.0 29.8 45 14.0 15.0 20 11.2 15.0 15 7.7 2 @ 1 5/8 42 1,340
38,100 28.0 29.8 45 14.0 15.0 20 11.2 15.0 15 7.7 2 @ 2 1/8 56 1,440
59,400 42.0 43.8 60 21.0 21.9 30 16.8 20.0 25 11.5 2 @ 2 1/8 42 1,990
57,100 42.0 43.8 60 21.0 21.9 30 16.8 20.0 25 11.5 2 @ 2 1/8 56 2,140
77,200 56.0 57.8 70 28.0 28.9 35 22.4 23.1 30 15.4 2 @ 2 1/8 42 2,630
73,900 56.0 57.8 70 28.0 28.9 35 22.4 23.1 30 15.4 2 @ 2 5/8 56 2,830
96,500 70.0 71.8 90 35.0 35.9 45 28.0 28.7 35 19.2 2 @ 2 5/8 42 3,290
92,400 70.0 71.8 90 35.0 35.9 45 28.0 28.7 35 19.2 2 @ 2 5/8 56 3,540
BNH-D12-A106
BNH-D14-A122
22
110,900 84.0 85.8 100 42.0 42.9 50 33.6 34.3 40 23.1 2 @ 2 5/8 56 4,230
129,400 98.0 99.8 110 49.0 49.9 50 39.2 39.9 45 26.9 4 @ 2 5/8 56 4,910
Page 23
CONDENSER DIMENSIONS
End Views
Single Row of Fans
Double Row of Fans
Side Views
1 x 1
1 x 3 2 x 3
1 x 2 2 x 2
1 x 4 2 x 4
1 x 5 2 x 5
1 x 6 2 x 6
1 x 7 2 x 7
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Fan Cycle Control Panels
Fan cycling panels are available to cycle fans on ambient temperature or condensing pressure or custom built control panels can be factory installed to interface with electronic refrigeration controllers.
All fans are cycled with contactors.
Condensers with a single row of fans cycle fans separately
with one contactor per fan.
Condensers with two rows of fans cycle fans in pairs, with
one contactor for every pair of fans.
Fans closest to the header end of the unit run continuously.
Ambient Fan Cycle
Condenser fans are controlled by ambient temperature using electronic temperature controls. Ambient fan cycling is recommended for multi-circuited condensers or single circuit condensers where there is little variation in condenser load.
Ambient fan cycling is limited in its ability to control head pressure to mild ambient conditions, see Table 16 for minimum ambients for fan cycling. Full year head pressure control can be obtained by combining ambient fan cycling with another means of head
Pressure Fan Cycling
Standard control circuit voltage is 230 volts. Control circuits with 24 or 115 volts are available on request.
Control circuits are factory wired to a control circuit terminal board for convenient single point eld wiring.
Standard control circuits require an external power supply for powering control circuit (by others).
A control circuit transformer is available on 460 volt condensers as a factory mounted option to provide power to the control circuit.
pressure control, such as condenser ooding controls or variable speed. Combining these controls with ambient fan cycling has the additional advantage of reducing the amount of refrigerant required to ood the condenser.
See Table 17 for typical settings for ambient thermostats.
Condenser fans are controlled by pressure switches which monitor condenser pressure. Pressure fan cycling is ideal for those condensers which see a signicant change in condenser load. Since the controls sense condensing pressure, they can cycle fans at any ambient temperature, in response to a change in condensing pressure.
An additional pressure switch is available as an option to cycle the fan closest to the header end of the condenser. This option is only recommended for condensers with large variations in condenser load caused by heat reclaim, hot gas defrost or a high percentage of compressor unloading.
Table 16. Minimum Ambient for Fan Cycling
Number of Fans Design T.D.*
Single Row Double Row 30 25 20 15 10
2 4 35 45 55 60 70 3 6 15 30 40 55 65 4 8 0 15 30 45 60 5 10 0 10 20 35 55 6/7 12/14 0 0 10 30 50
*Based on maintaining 90° F minimum condensing temperature.
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Page 25
Table 17. Fan Cycling Thermostat Settings
Number of Fans Design Thermostat Setting
Single Row Double Rows T.D. 1 2 3 4 5
2 4 30 60 25 65 20 70 15 75 10 80 3 6 30 60 40 25 65 55 20 70 60 15 75 65 10 80 75 4 8 30 60 50 30 25 65 55 40 20 70 65 50 15 75 70 60 10 80 75 70 5 10 30 60 55 45 30 25 65 60 50 35 20 70 65 60 40 15 75 70 65 55 10 80 75 70 65 6/7 12/14 30 55 50 40 30 25 25 65 60 55 45 35 20 70 65 60 50 40 15 75 70 65 60 50 10 80 75 70 65 60
Variable Speed
Condenser head pressure control is provided by varying the air ow through the condenser by changing the RPM of the condenser fan. This control package is oered in combination with ambient fan cycling. The fan motor next to the header end of the condenser is the variable speed fan. The remainder of the fans are constant speed and are cycled separately using ambient sensing thermostats. On condensers with two rows of fans, two variable speed fans are provided (one per row) and the remainder of the fans are constant speed and are cycled in pairs. The variable speed control package consists of a special variable speed motor (1140 RPM, single phase) and an electronic speed control which controls the speed of the motor in response to condensing pressure. Fan motor, speed control and all related components are all factory mounted and wired. Two speed controls are provided on units with two rows of fans to allow for separate control of each fan motor.
Splitting Controls
Additional head pressure can be provided by valving o a portion of the condenser circuit and removing that portion from the refrigeration circuit, or splitting the condenser. In addition to providing a means of head pressure control, this control will reduce the amount of refrigerant required to operate the condenser with a ooded head pressure control. Condenser splitting is recommended as a seasonal adjustment controlled by ambient temperature. A pressure switch is also provided as a backup control to prevent high head pressures from occurring during heavy load conditions. On condensers with a single row of fans the control package consists of an ambient sensing thermostat, a pressure switch sensing condensing pressure and a splitting relay. The splitting relay provides a set of dry contacts to control the valves required to split the condenser (valves supplied by others). On condensers with double rows of fans, additional controls and contactors are provided to cycle all of the fans on the side of the condenser which has been split o. Except as noted above, the splitting packages do not control fan cycling. It is recommended that fan cycling be controlled by combining the splitting package with pressure fan cycling.
Control Panels for Electronic Controllers
Custom control panels can often be fabricated to interface with many of the microprocessor based electronic refrigeration controls. These panels often include individual motor fusing, individual fan motor contactors, splitting relays and printed circuit boards to interface with the microprocessor control. Contact the factory with your specic requirements.
25
Page 26
Condenser Refrigerant Charge
The normal summer operating charge for condensers is shown in Table 18. This charge can also be used in condensers with fan cycling kits, since added refrigerant is not required for mild weather control. Table 18 also contains the additional refrigerant charge required when using ooded style head pressure controls.
Combining fan cycling with ooded head pressure controls signicantly reduces the amount of winter charge required to ood the condenser. Table 20 shows the refrigerant charge required when fan cycling is used in conjunction with a ooded style head pressure control.
Table 18. Refrigerant Charge, Lbs. R-22 for Flooded Condenser
Additional Refrigerant R-22 Charge Required
Refrigerant R-22
Charge
for summer
Model*
Operation, Lbs.
+60 +40 +20 +0 -20
1 8 7 10 11 11 11
2 10 10 13 15 15 16
3 10 10 13 14 15 15
4 15 15 19 21 22 23
5 20 19 26 29 30 31
6 22 22 29 32 34 35
7 30 29 38 42 44 46
8 51 50 66 74 77 80
9 70 66 87 96 100 105
10 64 62 83 92 95 99
11 86 83 110 122 127 132
12 102 100 132 147 153 159
13 118 117 155 172 179 186
14 19 20 27 29 31 32
15 29 30 39 44 46 47
16 40 39 51 57 59 62
17 44 44 58 64 67 70
18 58 59 78 86 90 94
19 104 99 131 146 152 158
20 140 131 174 193 201 209
21 125 126 168 186 194 201
22 172 165 219 243 253 263
23 201 201 267 296 308 320
24 236 233 310 343 357 372
for Flooded Condenser Operation
Lbs. For 20°F TD
Minimum Ambient at Condenser
* See Model Cross Reference Table #21.
Table 19. Flooded Charge Temperature Dierence Factor
Design T.D.
Ambient, °F 30 25 20 15 10
+60 0.38 1.0 1.74 2.46 +40 0.59 0.80 1.0 1.19 1.40 +20 0.76 0.88 1.0 1.13 1.25 0 0.84 0.91 1.0 1.07 1.16
-20 0.88 0.93 1.0 1.05 1.13
----
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Table 20. Refrigerant Charge for Fan Cycling plus Flooded Condenser (lbs. R-22)
Model*
1 8 7 8 9 9 8 9 10 10 9 10 11 11 13 12 12 12
2 10 9 12 13 14 11 13 14 15 13 14 15 16 17 18 17 18
3 10 1 6 8 10 4 8 10 11 7 10 12 13 10 13 14 14
4 15 2 9 12 15 7 12 15 17 12 16 18 19 17 19 21 22
5 20 3 11 16 19 9 16 20 22 15 21 24 25 21 25 27 28
6 22 0 3 10 15 0 10 16 20 0 17 22 25 0 24 27 29
7 30 0 4 13 20 0 12 20 26 0 21 27 32 0 29 34 38
8 51 0 0 8 22 0 6 23 35 0 22 38 48 0 37 52 61
9 70 0 0 11 29 0 8 31 46 0 29 51 63 0 49 71 80
10 64 0 0 0 15 0 0 17 33 0 0 39 52 0 0 60 70
11 86 0 0 0 19 0 0 22 44 0 0 50 69 0 0 78 93
Summer
Charge
40°F 20°F 0°F -20°F 40°F 20°F 0°F -20°F 40°F 20°F 0°F -20°F 40°F 20°F 0°F -20°F
25° TD 20° TD 15° TD 10° TD
12 102 0 0 0 6 0 0 8 37 0 0 37 69 0 0 66 100
13 118 0 0 0 0 0 0 0 29 0 0 0 69 0 0 0 108
14 19 3 12 17 20 9 17 21 23 15 22 25 26 21 27 29 29
15 29 4 17 24 29 13 24 30 34 22 31 36 39 31 38 41 43
16 40 5 22 32 38 17 31 39 44 29 40 46 50 41 49 53 56
17 44 0 5 20 31 0 18 31 40 0 31 42 49 0 44 53 59
18 58 0 7 27 42 0 25 42 54 0 43 57 66 0 61 71 79
19 104 0 0 17 44 0 12 47 69 0 43 77 95 0 74 107 119
20 140 0 0 22 57 0 16 62 91 0 57 102 125 0 99 141 157
21 125 0 0 0 30 0 0 34 67 0 0 77 105 0 0 120 141
22 172 0 0 0 39 0 0 44 88 0 0 100 137 0 0 156 186
23 201 0 0 0 11 0 0 16 74 0 0 74 137 0 0 132 200
24 236 0 0 0 0 0 0 0 57 0 0 0 135 0 0 0 213
* See Model Cross Reference Table #21.
Note: For other refrigerants, use the table at the right. For alternate T.D.s, multiply by ooded charge T.D. factors in Table 19.
Refrigerant Multiply charge by:
R-134a 0.99 R-404A 0.91 R-410A 0.93
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Page 28
Table 21. Model Cross Reference
Model Reference BNH BNL BNX BNQ BNE
1 BNH-S01-A007 BNL-S01-A007 BNX-S01-A006 BNQ-S01-A005 BNE-S01-A008
2 BNH-S01-A009 BNL-S01-A008 BNX-S01-A008 BNQ-S01-A006 BNE-S01-A009
3 BNH-S02-A011 BNL-S02-A010 BNX-S02-A010 BNQ-S02-A008 BNE-S02-A011
4 BNH-S02-A015 BNL-S02-A014 BNX-S02-A013 BNQ-S02-A010 BNE-S02-A015
5 BNH-S02-A017 BNL-S02-A016 BNX-S02-A015 BNQ-S02-A012 BNE-S02-A018
6 BNH-S03-A022 BNL-S03-A021 BNX-S03-A020 BNQ-S03-A016 BNE-S03-A023
7 BNH-S03-A026 BNL-S03-A024 BNX-S03-A023 BNQ-S03-A017 BNE-S03-A027
8 BNH-S04-A029 BNL-S04-A028 BNX-S04-A026 BNQ-S04-A021 BNE-S04-A031
9 BNH-S04-A034 BNL-S04-A032 BNX-S04-A030 BNQ-S04-A023 BNE-S04-A036
10 BNH-S05-A037 BNL-S05-A036 BNX-S05-A033 BNQ-S05-A026 BNE-S05-A039
11 BNH-S05-A044 BNL-S05-A042 BNX-S05-A038 BNQ-S05-A029 BNE-S05-A047
12 BNH-S06-A053 BNL-S06-A050 BNX-S06-A045 BNQ-S06-A034 BNE-S06-A056
13 BNH-S07-A061 BNL-S07-A055 BNX-S07-A052 BNQ-S07-A042 BNE-S07-A065
14 BNH-D04-A021 BNL-D04-A020 BNX-D04-A020 BNQ-D04-A016 BNE-D04-A023
15 BNH-D04-A029 BNL-D04-A028 BNX-D04-A026 BNQ-D04-A021 BNE-D04-A031
16 BNH-D04-A034 BNL-D04-A032 BNX-D04-A030 BNQ-D04-A023 BNE-D04-A036
17 BNH-D06-A044 BNL-D06-A042 BNX-D06-A040 BNQ-D06-A031 BNE-D06-A046
18 BNH-D06-A051 BNL-D06-A048 BNX-D06-A045 BNQ-D06-A034 BNE-D06-A054
19 BNH-D08-A058 BNL-D08-A056 BNX-D08-A053 BNQ-D08-A041 BNE-D08-A062
20 BNH-D08-A068 BNL-D08-A065 BNX-D08-A061 BNQ-D08-A046 BNE-D08-A073
21 BNH-D10-A074 BNL-D10-A071 BNX-D10-A066 BNQ-D10-A052 BNE-D10-A079
22 BNH-D10-A088 BNL-D10-A083 BNX-D10-A076 BNQ-D10-A057 BNE-D10-A093
23 BNH-D12-A106 BNL-D12-A100 BNX-D12-A091 BNQ-D12-A069 BNE-D12-A112
24 BNH-D14-A123 BNL-D14-A110 BNX-D14-A104 BNQ-D14-A083 BNE-D14-A129
Calculate Refrigerant Charge
Refrigeration operating charges are located in Table 18 for ooded condenser and Table 20 for fan cycling plus ooded condenser.
Charge for ooded condenser = summer charge (Table 18) + additional ooding charge (Table 18) * ooded charge T.D. factor (Table 19)
Charge for fan cycling + ooding = summer charge (Table 20) + additional charge for fan cycling (Table 20)
Example: Obtain the summer charge for a BNH-S05-A037. What is the ooding charge required to operate this condenser at 0° ambient at a R-22 refrigerant? What is the reduction in operating charge if fan cycling is combined with ooding?
Procedure: From Table 21, obtain the model reference for BNH-S05-A037 as model 10. From Table 18, obtain the summer operating charge for model 10 at 64 lbs. The charge for winter operation with ooded controls is equal to the summer operating charge of 64 lbs. plus the additional charge at 0° ambient (Table 18) of 95 lbs., times the ooded charge T.D. factor (Table 19) of 1.0 for 20°T.D.
Charge for ooded condenser = 64 + (95) * 1.0 = 159 lbs.
The charge for fan cycling plus ooded condenser is obtained using Table 20. Using this table obtain the additional charge for 20°T.D. at 0° ambient, which is 17 lbs. The total charge is the summer charge (64 lbs.) plus the additional charge.
Charge for fan cycle + ooding = 64 + 17 = 81 lbs.
The savings in refrigerant charge = 159 - 81 = 78 lbs.
20°T.D. with
28
Page 29
Diagram 1. Typical Condenser Wiring Diagram With No Fan Cycle Controls
29
Page 30
Diagram 2. Typical Condenser Wiring Diagram With Fan Cycle Controls
30
Page 31
Sound Data for Ambassador and 1140 Series
45.0
50.0
55.0
60.0
65.0
70.0
75.0
80.0
85.0
0 2 4 6 8 10 12 14
Number of Fans
BNH BNL BNX BNQ
Unit Sound Data (dBA @ 10 ft.)
BNH
BNL
BNX
dBA @ 10 ft.
BNQ
Unit Sound Data (dBA @ 10 ft.)
Fans BNH BNL BNX BNQ
1 72.3 63.4 60.8 49.6 2 75.3 66.4 63.8 52.6 3 77.1 68.1 65.6 54.4 4 78.3 69.4 66.8 55.6 5 79.3 70.3 67.8 56.6 6 80.1 71.1 68.6 57.4 7 80.8 71.8 69.3 58.1
8 81.3 72.4 69.8 58.6 10 82.3 73.4 70.8 59.6 12 83.1 74.1 71.6 60.4 14 83.8 74.8 72.3 61.1
31
Page 32
Visit www.thecoldstandard.com for technical literature online.
A Brand of Heatcraft Refrigeration Products, LLC 2175 West Park Place Blvd. • Stone Mountain, GA • 30087 (800) 537.7775 • www.thecoldstandard.com
Visit our website at www.heatcraftrpd.com for technical literature online.
Since product improvement is a continuing eort, we reserve the right to make changes in specications without notice.
32
BN-ACCTB-0709 | Version 000
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