base control
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Operating Instructions
base control
for Scroll Compressors
Operating Instructions
base
control
for Scroll Compressors
BOGE KOMPRESSOREN
Otto Boge GmbH & Co. KG
Postfach 10 07 13
33507 Bielefeld
Otto-Boge-Straße 1-7
33739 Bielefeld
Tel: +49-520-660-10
Fax: +49-520-660-1200
Email: info@boge.com
Web: www.boge.com
Version: 11 / 2016
No. 596.1454.18
Nominal price: €5.00
BOGE base control for scroll compressors Page I
Table of Contents
Table of Contents
Part 1: About these Operating Instructions
Part 2: Safety
1.1 Who are these Operating Instructions aimed at?........................ 1
1.2 Content of these Instructions........................................................ 1
1.3 Other Important Documents .......................................................... 2
1.4 Guide for Reading........................................................................... 2
Symbols and Typographic Aids ........................................................ 2
Structure of Warning Notices............................................................ 3
2.1 General Safety Information............................................................ 5
Prior to Commissioning and Operation............................................. 5
Intended Use .................................................................................... 5
Reasonably Foreseeable Misuse ..................................................... 5
2.2 Special Safety Information............................................................. 6
Switch Cabinet.................................................................................. 6
Emergency Stop Function / Main Switch .......................................... 6
Changing Parameters / Settings....................................................... 7
Data Security .................................................................................... 7
Damage to the Control Unit .............................................................. 7
2.3 Operator and Personnel................................................................. 7
Personnel Requirements .................................................................. 7
Obligations of the Operator............................................................... 8
Obligations of Personnel................................................................... 8
Part 3: Layout and Function
BOGE base control for scroll compressors Page III
3.1 Operating Principle of the Control ................................................ 9
Basic Tasks of the Control................................................................ 9
Use as a Lower-level Control in the Compressor Network ............... 9
3.2 Layout of the Control Unit ........................................................... 10
LCD Display (1) .............................................................................. 11
"Fault" and "Ready" Indicator Lamps (2 and 3) .............................. 11
Info and Enter Keys (4 and 5)......................................................... 11
On and Off Keys (6 and 7).............................................................. 12
Table of Contents
Part 4: Display and Operation
Part 5: Setting Parameters
Part 6: Troubleshooting
4.1 Description of Display Symbols .................................................. 13
4.2 Description of the Displays and Navigation............................... 14
Main Display ................................................................................... 14
Additional Displays ......................................................................... 16
5.1 Unlocking Code-protected Parameters ...................................... 19
5.2 Changing Individual Parameters................................................. 20
Parameter Codes............................................................................ 20
Compressor Servicing Interval: Restart the Counter / Change the Start
Value............................................................................................... 20
Motor Servicing Interval: Restart the Counter / Change the Start Value
21
Change Target Pressure Values (p
Activating / Deactivating the Auto-Restart Function ....................... 23
Activating / Deactivating the External Output Release ................... 25
Performing Leakage Measurement (without code release) ............ 27
6.1 Message Types ............................................................................. 31
6.2 Processing Messages .................................................................. 31
max
and p
) ........................... 22
min
Part 7: Servicing
6.3 List / Meaning of Message Codes ............................................... 32
6.4 Acknowledging Messages ........................................................... 33
7.1 Cleaning the Display .................................................................... 35
7.2 Updating the Software.................................................................. 35
Page IV BOGE base control for scroll compressors
About these Operating Instructions
1.1 Who are these Operating Instructions aimed at?
Part 1: About these Operating Instructions
1.1 Who are these Operating Instructions aimed at?
These operating instructions are aimed at end customers of BOGE who have
purchased a scroll compressor and wish to operate it using the compressor
base control.
In addition to reading these instructions, the user must meet the following prerequisites in order to ensure professional operation of the control. S/he must:
– have an understanding of the compressor
– have an understanding of the accompanying operating instructions
– be classified as qualified personnel or trained personnel with technical
background knowledge in the field of compressed air technology (see also
"Personnel Requirements", page 7).
1.2 Content of these Instructions
These operating instructions deal exclusively with the functionality, operation
and parametrization of the base control.
The following content and work descriptions do not form part of these operating instructions:
– All safety information on the compressor. This is part of the compressor
operating instructions.
– Work such as electrical commissioning or repairs to the control.
– Work on the control that requires the switch cabinet to be opened, for
example installing updates.
– Work on the compressor and its accessories (e.g. installation or commis-
sioning).
The above-mentioned work must only be carried out by an authorized, qualified electrician or BOGE Service personnel.
BOGE recommends having the control, compressor and accessories set up
and commissioned by BOGE Service personnel. Maintenance and repair work
on the control should also be carried out by BOGE Service personnel.
Should you have any questions about this product, please contact
Product Support on:
Telephone: +49-520-660-1140
If you require Service assistance, please contact BOGE Service on:
Telephone: +49-520-660-1100
BOGE base control for scroll compressors Page 1
About these Operating Instructions
1.3 Other Important Documents
1.3 Other Important Documents
The following documents are required for any work not described in these
operating instructions:
– the compressor operating instructions;
– the operating instructions for the connected accessories.
Pay particular attention to the safety information in this document!
The following pages contain a guide for reading these instructions as well as
information on the design of warning notices.
1.4 Guide for Reading
These operating instructions are designed to help you to operate the compressor control quickly and easily.
Symbols and Typographic Aids
The following table contains an overview of all the symbols and typographic
aids used to simplify the content:
Symbol
– Information 1
– Information 2
– Information 3
● Action Directions for Use I
Meaning
Setup Mode
In this area, settings can only be
changed if a code has been issued.
Tips and additional information on
optimum operation
Tips and information that help you
to use the control in an optimum
manner are indicated by the symbol
shown.
List
Important information is listed clearly.
Directions for use with one action are
indicated by the symbol shown.
Page 2 BOGE base control for scroll compressors
About these Operating Instructions
1.4 Guide for Reading
Structure of Warning Notices
Symbol
1. Action 1
2. Action 2
3. Action 3
Result of action Result
(1)
(2)
(3)
Tab. 1.1: Overview of all design elements that simplify the content of these
instructions
The warning notices in these instructions indicate dangers that may occur
when carrying out certain tasks. They also indicate how a dangerous situation
can be avoided. Warning notices follow a fixed structure which is described
below.
Signal Words
The following signal words are used:
Meaning
Directions for Use II
Directions for use with several actions
are numbered and must be carried out
in the specified sequence.
The outcome that will follow an action is indicated by the arrow shown.
Screenshots
The screenshots of the operating unit
display may be divided into areas.
The individual areas are numbered.
Signal Word Meaning
WARNING Warns of dangers to persons that could lead to serious
injury or death.
CAUTION Warns of property damage and data loss
NOTE Warns of faults in the operating sequence /
communication
Tab. 1.2: Signal words
BOGE base control for scroll compressors Page 3
About these Operating Instructions
1.4 Guide for Reading
Warning Signs
The following warning signs are used:
Warning Sign Meaning
Warns of a hazardous area
Warns of life-threatening electrical voltage
Tab. 1.3: Warning signs
Design of Warning Notices
Warning notices are a combination of signal words, warning signs and information. They are structured as follows:
SIGNAL WORD
Type of Danger
Source of the danger and consequences if the warning notice is not observed.
How to avoid the danger.
Page 4 BOGE base control for scroll compressors
Safety 2.1 General Safety Information
Part 2: Safety 2.1 General Safety Information
Prior to Commissioning and Operation
Intended Use
Reasonably Foreseeable Misuse
The following must be observed prior to commissioning and operation of the
base control:
– These instructions must be read thoroughly and understood before com-
missioning / operating the control.
– These instructions must be available at all times at the place of operation
of the control.
– Changes to parameters and settings may only be carried out by authorized,
qualified personnel, see also "Personnel Requirements".
– Work on the control that requires the switch cabinet to be opened may only
be carried out by an authorized, qualified electrician, see also "Personnel
Requirements".
– Prior to initial commissioning of the control unit, check for visible transport
damage.
– Damage to the control that affects safe operation of the machine must be
rectified immediately.
The control is intended exclusively for the correct operation of a BOGE scroll
compressor and its connected accessories.
The control is not suitable for use with other types of compressed air generators or compressors from other manufacturers.
BOGE base control for scroll compressors Page 5
Safety 2.2 Special Safety Information
2.2 Special Safety Information
Switch Cabinet
Emergency Stop Function / Main Switch
The control is housed in a switch cabinet.
The control unit of the control can be found at the front of the switch cabinet.
The control may only be operated via the control unit when the switch cabinet
is closed.
WARNING
Risk of Electric Shock
Live parts are located inside the switch cabinet. There is a risk of electric
shock when the switch cabinet is opened.
Never open the switch cabinet during operation.
Only operate the control when the switch cabinet is closed.
The switch cabinet may only be opened by an authorized and qualified
electrician.
Please note that only settings that can be applied via the control unit of the
control may be changed using these operating instructions.
The emergency stop function serves to avert or prevent a prevailing emergency situation, where such a situation is the result of conduct by individuals
or an event posing an unexpected danger.
The emergency stop function is provided through the main switch. When the
main switch with emergency stop function is pressed, compressor operation
stops immediately and the switch cabinet and control are no longer live.
Dangerous voltage may still be present on the supply terminals even though
the machine is disconnected from the grid.
The main switch is not located on the control unit of the base control; it is instead in a highly visible location on the front of the scroll compressor housing.
Please note:
– Press the main switch to avoid or prevent an emergency situation.
– In normal operation the Off key should be pressed on the control to prop-
erly shut down the compressor.
– In addition, always press the main switch when carrying out inspections
or work on the compressor or switch cabinet.
Page 6 BOGE base control for scroll compressors
Safety 2.3 Operator and Personnel
Changing Parameters / Settings
Data Security
Damage to the Control Unit
The control regulates the compressor using specific parameters / settings.
The individual parameters represent the values that can be used to change
the compressor functions (e.g. switch-on and switch-off pressure) so that the
compressor generates compressed air as required. However, incorrect settings can also lead to operational faults or destruction of the compressor.
CAUTION
Compressor Damage
Changing parameters / operational settings that have an effect on the operation or function of the compressor may damage or destroy the compressor.
Only authorized, qualified personnel may make changes to parameters
or settings.
If in doubt regarding a change to operational settings, contact BOGE
Service.
The base control automatically stores all data – e.g. altered settings – in the
non-volatile memory. The saved data are therefore also available in the event
of a power failure.
All keys on the control unit are operated by tapping on them with a finger. Light
tapping on the interface is sufficient to actuate the keys. Do not use any sharp
or abrasive objects when operating the control unit. BOGE accepts no liability
for damage resulting from improper use.
Personnel Requirements
2.3 Operator and Personnel
Only individuals who are able to carry out the work correctly and reliably and
who meet the following requirements may perform work on the control:
Trained Personnel
Trained personnel are individuals who have been informed in detail by the
operator of the potential dangers concerning the tasks assigned to them and
for whom this training has been documented.
Qualified Personnel
Qualified personnel are individuals who are able to successfully carry out work
assigned to them, recognize potential dangers independently and avoid injury
to individuals or property due to their professional training, knowledge and
experience as well as their knowledge of the relevant regulations.
BOGE base control for scroll compressors Page 7
Safety 2.3 Operator and Personnel
Qualified Electricians
Qualified electricians are individuals who are able to successfully carry out
work assigned to them, recognize potential dangers independently and avoid
injury to individuals or property due to their qualifications, knowledge and experience as well as their knowledge of the relevant regulations.
Prior to descriptions of work requiring specialist knowledge, the requirements that the individual must fulfill in order to be able to carry out the work
described are clearly stated.
Obligations of the Operator
Obligations of Personnel
The operator is subject to the legal obligations concerning occupational safety
and must be familiar with the applicable occupational health and safety regulations. In addition:
– The operator must authorize qualified electricians to carry out work on the
switch cabinet.
– The operator may only provide the key to the switch cabinet to a qualified
electrician who is authorized to carry out work on the switch cabinet.
– The operator must authorize qualified personnel to change parameters or
settings on the control.
Personnel are subject to the legal obligations concerning occupational safety
and must be familiar with the applicable occupational health and safety regulations. In addition:
– Personnel must have read these instructions thoroughly before commis-
sioning / operating the control.
– The same applies to the instructions for the compressor and accessories.
– For all work requiring specific qualifications, personnel must be authorized
by the operator to carry out such work in line with these instructions.
Page 8 BOGE base control for scroll compressors
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