Bob Long G6R, GEN 6 User Manual

CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.
Bob Long Technologies
Intimidator
Bob Long Technologies
209-293-4440
www.boblongdirect.com
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.
Table of Contents
Warning ..................................................................................................................................................................................................3
Warranty ................................................................................................................................................................................................3
Introducing the G6R .........................................................................................................................................................................4
Ready for the Field ..................................................................................................................................................................4
Trigger Adjustment and Maintenance ....................................................................................................................................5
Maintaining the Eyes and Detents ............................................................................................................................................6
Maintaining the HPR (In-Line-Regulator).............................................................................................................................7
Maintaining the LPR .........................................................................................................................................................................8
Setting Pressures Using the Pressure Tester ......................................................................................................................9
Maintaining the bolt ...................................................................................................................................................................... 10
Maintaining the Ram ..................................................................................................................................................................... 10
Maintaining the Poppet Valve .................................................................................................................................................. 11
Accessing the Poppet ............................................................................................................................................................... 11
Cleaning the Poppet and Reassembly ............................................................................................................................. 12
Grip Frame Removal ..................................................................................................................................................................... 13
O-Rings and Fasteners ................................................................................................................................................................. 14
O-rings ............................................................................................................................................................................................. 14
Fasteners ........................................................................................................................................................................................ 15
O-Ring Size Table ....................................................................................................................................................................... 16
Q&A ........................................................................................................................................................................................................ 17
Troubleshooting Guide ................................................................................................................................................................ 19
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.

Warning

This paintball marker is not a toy. Misuse or mishandling can result in serious injury or death. Every person within range of a loaded paintball gun must wear eye protection specifically designed for paintball. It is recommended at least 18 years of age to purchase, 14 years old to use with adult supervision or 10 years old to use on paintball fields meeting ASTM standards F1777-97. Ensure you read the entire instruction manual before operating your marker.

Warranty

Bob Long Technologies warrants our paintball markers to be free from defect in materials and workmanship for a period of 1 year from purchase date. This warranty will only be honored for the initial retail purchaser and is non-transferable. Wear items such as batteries and seals are not covered under warranty. Main PCB, electro-pneumatic solenoid, eye PCB’s and wire harnesses will be covered under warranty for a period of 6 Months from purchase date.
This warranty does not cover: > Any system failure resulting from the use of a non-authorized propellant. The only authorized propellants are nitrogen or compressed air.
> Dam age to electro-pneumatic solenoid resulting from external air source regulation failure. The use of an external regulated air source is your choice, so research well and choose wisely.
> Dam age to electro-pneumatic solenoid from foreign objects, specifically Teflon® tape.
> Surface damage such as scratches, nicks, or dings.
> Improper disassembly or re-assembly.
> Improper lubrication. The only authorized grease for maintaining a Bob Long marker is Molykote® 55 made by the Dow Corning Corporation (Dow 55). Authorized oil is limited to Tri­flow® or any other synthetic oil made specifically for maintaining a paintball marker.
> Modification or any other alteration of a marker or its parts. Dremels, acid, most things involving a show on the Bravo network or HGTV fit in this category.
> Misuse of any conceivable kind. Yes, letting a hipster use your marker may damage your warranty.
This warranty is limited to repair or replacement of defective items with the initial retail purchaser to pay shipping costs. The initial retail purchaser must enclose a copy of the original sales receipt with the marker to be repaired for this warranty to be honored.
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.

Introducing the G6R

The sixth generation Intimidator platform, G6R, brings new advances to the stacked tube poppet valve marker . These advances include the front/rear split body and int ernally routed, macroline free air channels. The front/rear split enables more choices in milling, internal air routing, and weight reduction than standard one piece designs. Internally routed air channels prevent the failures possible in macroline systems and allow more hand positioning options for YOU when switching hands. The G6R is designed, machined, and built in the USA.

Ready for the Field

While the G6R is tournament ready out of the box, certain components may be upgraded for increased performance.
Stock
Available Upgrade
Feedneck
LeverLock
n/a
Control Board
Tadao Odoshi
Tadao Ebisu
Eyes
2C
4C
Bolt
Dust Resistant (DR) Bolt
Pillow Bolt
Amount of Time
Estimated
Cases of paint
Recommended Upkeep
While talking smack with your friends in between games
meh
Remove the bolt and barrel
Run a clean swab through the firing chamber
Put a drop of oil on the bolt o-rings if your
friends are still failing to get on the field
Reinstall bolt
After a day of play
1-2 Cases
Repeat above steps
Wipe down marker outside
Clean and oil bolt
After a Weekend
2-4 Cases
Repeat above steps
Remove the Ram Cap and Ram
Clean debris and old grease from ram
interior
Inspect o-rings for damage
Clean and grease ram
A M onth
10 Cases
Repeat above steps
Clean, inspect, and grease HPR Piston o-ri ng
6 Months or when consistency issues appear
20 Cases
Clean, inspect, and grease LPR Piston o-ring
Clean, inspect, and grease poppet shaft o-
ring
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.

Trigger Adjustment and Maintenance

The G6R comes with a roller bearing trigger which you can adjust for the feel which is most comfortable with your style of play. To simplify maintenance the trigger can be removed from the marker without requiring the removal of the grip frame.
1. The G6R has two adjustment screws.
The bottom screw is for trigger post­travel and the top screw adjusts the activation point (where the marker fires). To adjust the screws insert a hex key and turn the screw. The screws have Loctite to prevent the adjustment from slipping so a firm, steady pressure is needed for the initial adjustment.
2. To remove the trigger begin by
removing the trigger pivot pin
3. If the trigger spring encounters
resistance when partially removed it may be catching on the micro switch of the control board. Simply push up on the spring with a hex key and it will slide free.
4. Use swabs dipped in alcohol to clean
any residual paint or grime from the trigger area. If necessary open the grip panels and clean inside the frame as well.
5. When reinstalling the trigger press up
on the spring slightly to prevent snagging the microswitch.
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.

Maintaining the Eyes and Detents

In the event of a chopped ball or debris in the breach, the eyes in your G6R may need cleaning. The most common ways for debris to enter the ball chamber is through the hopper when using a rapid/ speed feed type system. Tournament grade balls may break in the stack if the loader applies too much pressure.
1. Remove the eye cover screw using a 5/64”
hex wrench, then remove the eye cover.
2. Remove the detent and spring by pressing on
the detent from inside the chamber.
3. Carefully unscrew the PCB retaining screw.
(Phillips head)
4. Gently tilt the eye PCB away from the body of
the marker.
5. Use a cotton swab to clean the surface of the
eye, the eye holes, detent and detent hole. Dampen the swab with alcohol if necessary. NOTE: If removing the eyes from the wiring harness unplug the harness from the eye PCB by pulling on the white plug and not the wires. Pulling on the wires could potentially damage your harness.
6. After the eye, detent, and mounting area have
been sufficiently cleaned, reinstall the PCB and reinstall the PCB retaining screw and eye cover.
The 4C eye system will allow for higher rates
of fire through quicker cycling times.
To det ermi ne w hether the 4C eyes are
installed refer to the picture to the right. The 4C eyes have more components as well as the number 4 silk screened onto the PCB.
The standard Delrin detents ca n be replaced
with Super Ds - an upgraded Type III anod ized detent set. I f Super Ds are used, the sides of the detents must be greased lightly. Also, Super Ds must be rotated slightly each time the eyes are cleaned in order to ensure even w ear.
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CAUTION: READ ALL WARNINGS BEFORE USING OR ATTEMPTING ANY WORK ON YOUR MARKER. SHOULD YOU BE UNSURE AT ANY POINT, STOP AND SEEK PROFESSIONAL SUPPORT.

Maintaining the HPR (In-Line-Regulator)

Your G6R comes equipped with the best regulators on the market. To ensure the highest consistency and the maximum flow possible, we recommend that you clean and lubricate them according to the maintenance schedule or whenever you encounter inconsistency. The regulators typically perform flawlessly for many cases of paint before requiring any maintenance.
1. Degas the marker and ensure that there
are no paintballs in the breech or barrel of the marker.
2. Unscrew the bottom half of the regulator
from the marker. Note that the top half is factory tightened and should not be removed.
3. Reach into the regulator base with
tweezers or needle nose pliers to remove the regulator piston.
4. After the piston is removed turn the
regulator base upside down and tap the spring stack and spring follower into your hand. The picture to the right shows the regulator body, spring stack, and p iston.
5. The main valve located in the top portion
of the regulator which is still connected to the marker does not need to be rem oved from the marker body or serviced. Never replace or attempt to service a working main valve.
6. Inspect the surface of the piston and
piston o-ring for excessive wear or nicks and replace as necessary.
7. Inspect the interior walls of the regulator
base. Use a swab on the interior of the regulator base to clean debris and old grease.
8. When reassembling the spring follower
(spring stack assembly) make sure that the top and bottom spring washers curve to the outside. A close up of the spring assembly with the retaining o-ring is shown to the right. The retaining o-r ing does not require lubrication If in doubt – just stack the spring washers like this:
)()()()(
9. Grease the piston o-r i n g th e n gently replace the spring follower (spring stack assembly) and piston into the regulator base. There is a concave area around the o-ring that holds additional lube and reduces the need for frequent maintenance. Reassemble the regulator to the marker.
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