Blue-White FLEX-PRO A4 User Manual

Exclusive:

TFD system

TubeFailureDetection

Patent No. 7,001,153 & 7,284,964

ProSeries

2

TWO-YEAR WARRANTY

CERTIFIED FINAL DOCUMENT

FLEX-PROR

Peristaltic Metering Pump

SERIES A3V and A4V

Operating Manual

ProSeriesR

	by Blue-White Ind.	Protected by Patents: 7,001,153;
		7,284,964;	4,496,295
		and other patents pending

5300 Business Drive, Huntington Beach, CA 92649 USA

Phone: [phone] FAX: [phone]

E mail: [e-mail] or [e-mail] URL: www.blue-white.com

Page 2		Flex-Pro
	TABLE OF CONTENTS
Section Heading		Page
1.0	Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 2
1.1	Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 3
1.2	Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 4
1.3	Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 4
1.4	Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 5
1.5	Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 5
2.0	Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 6
2.1	Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 6
2.2	Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 6
2.3	Installing Injection Fitting and Strainer. . . . . . . . . . . . . . . . .	. . . 7
2.4	Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 8
2.5	Wiring Terminals and I/O Schematics . . . . . . . . . . . . . . . . .	. . . 9
3.0	How to Operate Flex-Pro. . . . . . . . . . . . . . . . . . . . . . . . .	. . . 10
3.1	Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 11
3.2	Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 12
3.2.1	Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 12
3.2.2 Display Rate (units of measure) . . . . . . . . . . . . . . . . . . . . .		. . . 13
3.2.3	Reset Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 13
4.0	Input Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 14
4.1	Max RPM cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 15
4.2	Max Flowrate (Output Calibration) . . . . . . . . . . . . . . . . . . .	. . . 15
4.3	Input Setup (Operating Mode Configuration) . . . . . . . . . . . .	. . . 16
4.3.1 Manual Adjust (manual speed adjust) . . . . . . . . . . . . . . . . .		. . . 16
4.3.2	4 - 20 mA Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 17
4.3.3	0 - 10 VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 18
4.3.4	Frequency Input (Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 19
4.3.5 Pulse Batch (low speed batch) . . . . . . . . . . . . . . . . . . . . . .		. . . 20
4.3.6 Manual Cycle Adjust (repeating cycle timer). . . . . . . . . . . . .		. . . 21
4.3.7	Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 22
4.3.8	Manual Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 23
4.3.9	Proportional Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 24
4.4	Contact Closure Input (Remote start/stop). . . . . . . . . . . . . .	. . . 25
4.5	Set FVS (Flow Verification System). . . . . . . . . . . . . . . . . . .	. . . 26
4.6	TFD (Tube Failure Detection) . . . . . . . . . . . . . . . . . . . . . . .	. . . 27
4.6.1	TFD Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 27
4.7	Remote/Local Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 28
4.8	Pump Tube Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 28
5.0	Output Setup (Alarm Relays & Output Signal signals). . .	. . . 29
5.1	Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 30
6.0	Pump Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 31
6.1	Routine Inspection and Maintenance. . . . . . . . . . . . . . . . . .	. . . 31
6.2	How to Clean and Lubricate the Pump . . . . . . . . . . . . . . . .	. . . 31
6.3	Reverse Rotor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 31
6.4	Tube Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 32
6.5	A3 Replacement Parts List. . . . . . . . . . . . . . . . . . . . . . . . .	. . . 34
6.6	A4 Replacement Parts List. . . . . . . . . . . . . . . . . . . . . . . . .	. . . 34
7.0	Tubing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 36
7.1	Tube Life Estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 36
7.2	Output Versus Fluid Viscosity . . . . . . . . . . . . . . . . . . . . . . .	. . . 38

1.0Introduction

Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump.

Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly has an Identification number printed for easy re-order.

Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assurance program at Blue-White Industries.

Flex-Pro							Page 3
1.1	Available Models
		Feed Rate	Max	Max	Max	A3 Model Numbers
			Speed	Pressure	Temperature

Norprene® A3 Tube Pumps

Meets FDA criteria for food		| Excellent chemical resistance | CIP			| SIP
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.001 - 2.10 .003 - 7.8		.05 - 132	125	125 (8.6)	185 (85)	A3V24-*ND A3V25-*ND A3V26-*ND
.007 - 17.4	.026 - 66.0	.4 - 1097	125	125 (8.6)	185 (85)	A3V24-*NH A3V25-*NH A3V26-*NH
.010 - 25.3	.038 - 96.0	.6 - 1596	125	125 (8.6)	185 (85)	A3V24-*NJ A3V25-*NJ A3V26-*NJ
.013 - 33.3	.050 - 126	.8 - 2100	125	125 (8.6)	185 (85)	A3V24-*NK	A3V25-*NK	A3V26-*NK

Norprene® A3 Tube Pumps

Meets FDA criteria for food		| Excellent chemical resistance |			Extra long life at low pressures
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.013 - 33.3	.050 - 126	.8 - 2100	125	30 (2.1)	185 (85)	A3V24-*NKL	A3V25-*NKL	A3V26-*NKL

Norprene® Chemical A3 Tube Pumps

Meets FDA criteria for food		| Superior chemical resistance
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.006 - 14.5 .022 - 55.1		.4 - 920	125	50 (3.4)	130 (54)	A3V24-*TH A3V25-*TH A3V26-*TH
.011 - 28.5	.043 - 108.0	.7 - 1800	125	50 (3.4)	130 (54)	A3V24-*TK	A3V25-*TK	A3V26-*TK

Tygothane® A3 Tube Pumps

Meets FDA criteria for food		| Resistant to oils, greases and fuels
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.002 - 4.6 .007 - 17.4		.1 - 290	125	65 (4.5)	130 (54)	A3V24-*GE A3V25-*GE A3V26-*GE
.004 - 10.1 .015 - 38.4		.3 - 637	125	65 (4.5)	130 (54)	A3V24-*GG A3V25-*GG A3V26-*GG
.010 - 24.9 .038 - 94.2		.6 - 1570	125	65 (4.5)	130 (54)	A3V24-*GH A3V25-*GH A3V26-*GH
.011 - 28.5	.043 - 108.0	.7 - 1800	125	65 (4.5)	130 (54)	A3V24-*GK	A3V25-*GK	A3V26-*GK

	Feed Rate	Max	Max	Max	A4 Model Numbers
		Speed	Pressure	Temperature

Norprene® A4 Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance | CIP					| SIP
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.01 - 28.5	.04 - 108	.7 - 1800	125	125 (8.6)	185 (85)	A4V24-*NH A4V25-*NH A4V26-*NH
.02 - 44.4	.07 - 168	1.1 - 2800	125	100 (6.9)	185 (85)	A4V24-*NJ	A4V25-*NJ	A4V26-*NJ
.02 - 50.7	.08 - 192	1.3 - 3200	125	80 (5.5)	185 (85)	A4V24-*NK	A4V25-*NK A4V26-*NK
.02 - 54.0	.09 - 204	1.4 - 3400	125	100 (6.9)	185 (85)	A4V24-*NHH A4V25-*NHH A4V26-*NHH
.04 - 100.0 .15 - 378		2.5 - 6300	125	50 (3.4)	185 (85)	A4V24-*NL	A4V25-*NL	A4V26-*NL
.06 - 158.5	.24 - 600	4.0 - 10000	125	30 (2.0)	185 (85)	A4V24-*NP	A4V25-*NP	A4V26-*NP

Norprene® A4 Low Pressure Tube Pumps

Meets FDA criteria for food		| Excellent chemical resistance |			Extra long life at low pressures
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.02 - 50.7	.07 - 192	1.3 - 3200	125	30 (2.1)	185 (85)	A4V24-*NKL A4V25-*NKL A4V26-*NKL
.04 - 111	.17 - 420	2.8 - 7000	125	30 (2.1)	185 (85)	A4V24-*NKKL A4V25-*NKKL A4V26-*NKKL

Norprene® Chemical A4 Tube Pumps

Meets FDA criteria for food		| Superior chemical resistance
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.01 - 20.6	.03 - 78	.5 - 1300	125	30 (2.1)	130 (54)	A4V24-*TH	A4V25-*TH A4V26-*TH
.02 - 42.8	.06 - 162	1.1 - 2700	125	30 (2.1)	130 (54)	A4V24-*TK	A4V25-*TK A4V26-*TK
.02 - 50.7	.08 - 192	1.3 - 3200	125	30 (2.1)	130 (54)	A4V24-*THH	A4V25-*THH	A4V26-*THH

Tygothane® A4 Tube Pumps

Meets FDA criteria for food		| Resistant to oils, greases and fuels
GPH	LPH	ML/Min	RPM	PSI (bar)	F (C)	115V AC	230V AC	220V AC
.01 - 39.6	.06 - 150	1.0 - 2500	125	65 (4.5)	130 (54)	A4V24-*GH A4V25-*GH A4V26-*GH
.02 - 55.5	.09 - 210	1.4 - 3500	125	65 (4.5)	130 (54)	A4V24-*GK A4V25-*GK A4V26-*GK
.04 - 100	.20 - 378	2.5 - 6300	125	65 (4.5)	130 (54)	A4V24-*GKK	A4V25-*GKK	A4V26-*GKK

!The Flex-Pro Peristaltic Pump’s motor speed is linear over the entire 0.05% to 100% adjustment range.

!Output versus pressure is nearly linear in all models. Larger tubes exhibit greater losses.

!Output versus viscosity curves are shown at the end of this manual.

!For optimum tube life, specify the pump so that it operates at the lowest possible RPM and pressure.

* Inlet/outlet connection type

S = 3/8” OD x 1/4” ID tubing compressions type connections M = 1/2”male NPT

B = 1/2” ID tubing barb type connections (available on A4 models only) C-= 3/4” tri-clamp connections

Page 4

Flex-Pro

1.2Specifications

Maximum working pressure (excluding pump tubes):

125 psig (8.6 bar)

Note: see individual pump tube assembly maximum pressure ratings.

Motor speed adjustment range 2,500:1:

0.05% - 100% motor speed

Maximum Fluid temperature (excluding pump tubes):

3/8” OD x 1/4” ID tubing connections: 130o F (54o C) M/NPT connections: 185o F (85o C)

Note: see individual pump tube assembly maximum temperature ratings.

Motor speed adjustment resolution:

0.1% increments > 10% motor speed

0.01% increments > 1% motor speed and < 10%

0.001% increments < 1% motor speed

	Ambient Operating Temperature	Maximum viscosity:
		12,000 Centipoise
	14OF to 115OF (-10OC to 46OC)

Ambient Storage Temperature

-40OF to 158OF (-40OC to 70OC)

Operating Voltage:

A3 MODELS: 96 to 264VAC-50/60Hz, 220W

A4 MODELS: 96 to 264VAC-50/60Hz, 350W

Power Cord Options:

115V60Hz = NEMA 5/15 (USA)

230V60Hz = NEMA 6/15 (USA)

220V50Hz = CEE 7/VII (EU)

240V50Hz = AS 3112 (Australia/New Zealand)

Enclosure:

NEMA 4X (IP66), Polyester powder coated aluminum. Maximum Overall Dimensions:

A3 models: 8-1/8”W x 10-3/4”H x 15-1/4”D (20.6W x 27.3H x 38.9D cm) A4 models: 12-1/8”W x 14-1/4”H x 18-5/8”D (30.8W x 36.1H x 47.3D cm)

Approximate shipping wt:

A3 models: 33 lb. (15.0 Kg)

A4 models: 58 lb. (26.3 Kg)

1.3Materials of construction

Wetted components:

Pump Tube Assembly (Model Specific - 2 provided):

Tubing: . . . . . Norpreneq or Norpreneq Chemical or Tygothaneq

Adapter fittings: .PVDF

Injection / Back-flow Check valve:

Body & insert: . . . . . . PVDF

Check Ball:. . . . . . . . Ceramic

Spring: . . . . . . . . . . Hastelloy C-276

Ball Seat O-ring: . . . . . Vitonq (optional EP)

Static Seal O-ring: . . . . Vitonq (optional EP)

Duckbill anti-scale valve: Santopreneq

Maximum suction lift:

30 ft. Water, 0 psig (4.5 m, 0 bar)

Display

3 color VGA backlit LCD, UV resistant.

Display Languages

English, Spanish, French or German selectable.

Keypad

Ten button positive action tactile switch keypad.

Security

Programmable 4-digit password.

Non-Wetted components:

Enclosure:

413 Aluminum (Polyester powder coated)

Pump Head:

Valoxq (PBT) thermoplastic

Pump Head Cover:

Clear Acrylic - Annealed for added strength and chemical resistance.

Permanently lubricated sealed motor shaft support ball bearing. Brass shaft support bearing retainer.

Ancillary Items provided

With “S” tubing type connections only:

Suction Tubing: . . . . . 3/8” OD x 1/4” ID x 10’ Clear PVC Discharge Tubing: . . . . 3/8” OD x 1/4” ID x 10’ Polyethylene (LLDPE) Suction Strainer: . . . . . Polypropylene

With “B” tubing and “M” M/NPT connections only:

Suction Strainer:

Body: . . . . . . . . . . . . . . . . . PVDF

Check Ball: . . . . . . . . . . . . Ceramic

Ball Seat O-ring: . . . . . . . . Vitonq (optional EP)

With “C” Tri-clamp connections only: none

Cover Screws:

Stainless Steel

Roller Assembly:

Rotor:..................................	Valoxq (PBT)
Rollers: ...............................	Nylon
Roller Bearings:.................	SS Ball Bearings

Motor Shaft:

Chrome plated steel

TFD System Sensor pins:

Hastelloy C-276

Power Cord:

3 conductor, SJTW-A Water-resistant

Tube Installation Tool:

GF Nylon

Mounting Brackets and Hardware:

316 Stainless Steel

Flex-Pro

Page 5

1.4Features

!Peristaltic pump design does not have valves that can clog requiring maintenance.

!Self priming - even against maximum line pressure. By-pass valves are not required. Cannot vapor lock or lose prime. Syphoning cannot occur.

!Output rates to: 158.5 GPH (600 LPH) and pressures to 125 PSI (8.6 Bar).

!No maintenance brushless variable speed motor.

!Specially engineered tubing for long life at high pressures.

!Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting chemical in the pump head. No false triggering.

!2500:1 turndown ratio.

!SCADA Inputs include: 4-20mA, 0-10Vdc, and Pulse inputs for remote external speed control and 0-30 VDC / contact closure remote start/stop.

!Operator friendly digital touch pad with menu driven software.

!VGA Graphic multi-color backlit LCD displays remote/local control status, motor speed, output rate, input signal values, service and alarm status.

!Outputs include: Scalable 4-20mA or pulse, one 250V/6A relay and three 115V/1A contact closures assignable to monitor up to 17 different pump functions including TFD, FVS, remote/local control setting, motor on, fault, current operating mode, and others.

!Two CNC precision machined squeeze rollers and two alignment rollers for optimum squeeze, unparalleled accuracy, and tube life.

!Heavy duty rotor - single piece plastic rotor means no flexing and increased accuracy (no metal springs or hinges to corrode).

!Inject at maximum PSI in either direction (clockwise and counter clockwise).

!Patent pending feature for extended tube life.

!Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.

Enclosure Rating:

NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice on enclosure.

IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from any direction shall have no harmful effects.

1.5Agency Listings

This pump is ETL listed to conforms to the following:

UL Standard 778 as a motor operated water pump

CSA Standard C22.2 as process control equipment

This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1, Low Voltage Directive 73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN 50081-1/BS EN 50082-1.

Symbol Explanation

WARNING, risk of electric shock

!CAUTION, refer to users’ guide

GROUND, PROTECTIVE CONDUCTOR TERMINAL

Page 6

Flex-Pro

2.0Installation

CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during

!backwash and periods of no flow in circulation system.

CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on

!or near your metering pump. Additional precautions should be taken depending on solution being pumped. Refer to MSDS precautions from your solution supplier.

CAUTION

All diagrams are strictly for guideline purposes only. Always consult an expert before

!installing metering pump on specialized systems. Metering pump should be serviced by qualified persons only.

2.1Mounting Location

Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump where it can be easily serviced.

!316SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware.

!Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing increases back pressure at pump head.

!A back flow prevention check valve is recommended at the discharge of the pump to prevent system fluid from flowing back through the pump during tube replacement or if the tube should rupture.

!A pressure relief valve is recommended at the discharge of the pump to prevent premature wear and damage to the pump tube in the event the discharge line becomes blocked.

!The Flex-Pro does not require back pressure. Pressure regulator valves are not required. Keep the discharge pressure as low as possible to maximize tube life.

!An anti-syphon valve is not required. Syphoning cannot occur.

2.2Dimensions

B	C
	Mounting Hole Spacings
	(for standard and extended type brackets)
	A

F	2.5” (6.35 cm)

							A3 Series
	A3 Series		A4 Series		D		8.25” (20.9 cm)
							A4 Series
Dim	Inches	cm	Inches	cm
						E
A	10-3/4”	27.3	14-1/4”	36.1			11.50” (29.2 cm)
B	8-1/8”	20.6	12-1/8”	30.8			Maximum bolt hole size
C	15-1/4”	38.9	18-5/8”	47.3
D	10”	25.4	11”	27.9			0.200” diameter (4 places)
E	12-1/4”	31.0	13-5/8”	34.6
F	4-1/4”	10.7	6”	15.2

OptionalExtended Brackets

Model Number 72000-380

Stainless Steel extended brackets allow pump to be securely mounted to most any surface; floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in hard to reach areas.

nRaise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.

nMade out of tough Stainless Steel.

nProvides a stable mounting surface.

Model #	Description
72000-380	Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws

Flex-Pro

Page 7

2.3Installing Discharge Injection Fitting and Suction Strainer

!CAUTION Proper eye and skin protection must be worn when installing and servicing pump.

!CAUTION This Pump Has Been Evaluated for Use with Water Only.

1/2” Male NPT Connection and 1/2”Hose Barb Models

	Discharge Injection / Check Valve	Suction Strainer
Pipe	Install
Tee	upward
	for best
	results

		½” Male NPT	PVDF
		or ½” Hose Barb
½” Male NPT
	PVDF	Suction
			Viton (optional EP)
½” Male NPT		Strainer
or ½” Hose Barb	Viton (optional EP)
	Hastelloy C-276	Removable	PVDF
	Ceramic	275 Micron
	T/FEP (optional EP)	Filter
Discharge
Pipe or	PVDF		Polypropylene
½” Tubing
(not included)

3/8”OD x 1/4” ID Tubing and Tri-Clamp connection Models

Discharge Injection / Check Valve

Suction Tubing and Strainer

Pipe tee

1/4” male NPT

½” male NPT

Injection Check valve

Tube retaining nut

Discharge

Tubing

PVDF		PVC Suction Tubing
		3/8" OD x 1/4” ID
Viton (optional EP)
Santoprene		Ceramic
	Duckbill is used to help reduce	Weight
	calcium buildup when injecting
PVDF	chemicals that calcify (such as
	sodium hypochlorite). Duckbill
Hastelloy C-276	may add additional back
	pressure to pump (up to 7 psi).
Ceramic		Polypropylene
T/FEP (optional EP)		Strainer

PVDF

Page 8

Flex-Pro

2.4Input Power Connections

WARNING Risk of electric shock – cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle.

WARNING		Electrical connections and grounding (earthing) must conform to local wiring codes.
		Be certain that a grounding conductor is connected to terminal T11-1 located in the
		wiring compartment.
WARNING		Risk of electric shock - Disconnect electricity before removing the wiring
		compartment cover.

!Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in injury. Voltage requirement is printed on pump serial label.

!Input power range is 96VAC to 264VAC 50/60 Hz.

!Voltage Selection is automatically detected and adjusted by power supply. No mechanical switch necessary.

!Use voltage your power cord is rated for.

!Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded, grounding type receptacle.

!Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected to terminal T11-1 located in the wiring compartment.

!Never strap control (input / output) cables and power cables together.

!Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in when power was lost.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

WIRING COMPARTMENT COVER

5.99 in.

(152.1 mm)

Ø .50

Ø .84 in.

(12.7 mm)

(21.3 mm)

2-PLCS.

3-PLCS.

POWER CORD OPTIONS

Three power cord plug types available. Power cord length is 6 feet (3.83 meters)

115V 60Hz	230V 60Hz
NEMA 5/15 (USA)	NEMA 6/15 (USA)
max: 125V AC	max: 250V AC

Cable and conduit connectors included

QTY. DESCRIPTION

2.50 INCH (12.7 mm) LIQ-TIGHT HOLE PLUGS (MAT’L = NEOPRENE), PRE-INSTALLED

3.875 INCH (22.2 mm) LIQ-TIGHT HOLE PLUGS (MAT’L = NEOPRENE), 2 PRE-INSTALLED

2.50 INCH (12.7 mm) LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT’L = NYLON) ACCEPTABLE CABLE DIAMETER .118 TO .255 INCH (3.0 TO 6.5 MM), NOT INSTALLED

3.875 INCH (22.2 mm) METALLIC LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT’L = NYLON)

ACCEPTABLE CABLE DIAMETER .200 TO .395 INCH (5.1 TO =10.0 MM), 1 PRE-INSTALLED WITH POWER CORD MODELS

2METALLIC LIQ-TIGHT CONNECTORS FOR .50 INCH FLEXIBLE CONDUIT (MAT’L = DIE CAST ZINC), NOT INSTALLED

240V 50Hz CEE 7/VII (EU) max: 250V AC

Flex-Pro

2.5Wiring Terminals and I/O Schematics

INPUT

T1 PULSE 1

GND (-) 2

4-20 (+) 3

T2 0+15VDC-10 (+) 21

T3 RMTDRY 12

COM 3

T4	(+)	SIG	(-)
	1	2	3
FVS
T5			T6
FREQ.			4-20mA
(-)	1 2(+) (-) 1 2 (+)
T7
RELAY
OUT	1	2	3
	N.C.	COM. N.O.

OUTPUT				POWER
N.O.	1	T8	1	T11
COM	2	CC1		GROUND
N.C.	3		2	NEUTRAL
N.O.	1	T9		(COMMON)
COM	2	CC2	3	LINE
N.C.				(HOT)
	3			F1
N.O.	1
COM	2		FUSE 5A SLOW BLOW
N.C.	3
	T10 (20 X 5MM)
		CC3

FUNCTION

TERMINAL

PIN #

RATING

ELECTRICAL SP.

INPUT:

T1

3

(+) POSITIVE

120 OHM

(OPTIONALPUMP#2)

4-20 mA

IMPEDANCE, NON

T1 GND (-) 2

PULSE

1

T1

2

(-) NEGATIVE

POWERED LOOP

4-20 (+)

3

INPUT:

T1

1

(+) POSITIVE

0-1000 HZ MAX.

T1 GNDPULSE(-) 21

FREQUENCY, AC

SINE WAVE, TTL,

T1

(-) NEGATIVE

2

4-20 (+)

3

CMOS

INPUT:

T2

1

(+) POSITIVE

T1 GNDPULSE(-) 21

0-10V DC

T1

2

(-) NEGATIVE

4-20 (+)

3

INPUT:

T4

1

(+) POSITIVE

T4

FVS SYSTEM

(FLOW VERIFICATION

T4

2

SIGNAL

FVS

SENSOR)

FV SENSOR ONLY

T4

3

(-) NEGATIVE

INPUT:

T4

1

(+) POSITIVE

T4

(+)

SIG

FVS SYSTEM

1

2

(FLOW VERIFICATION

T4

2

SIGNAL

FVS

SENSOR)

FS or FP MICRO-FLO

T4

3

(-) NEGATIVE

FLOWMETER ONLY

INPUT:

T3

1

(-) NEGATIVE

NO VOLTAGE

DRY

1

REMOTE

T3 RMT

2

START / STOP

T3

2

(+) POSITIVE

COM

3

(DRY CONTACT C.)

INPUT:

T3

2

(+) POSITIVE

6 TO 30 VOLT DC

DRY

1

REMOTE

1 AMP MAX.

T3 RMT

2

START / STOP

T3

3

(-) NEGATIVE

COM

3

(WET CONTACT C.)

120 OHM

OUTPUT:

T6

2

(+) POSITIVE

20mA-

4-20 mA

RESISTANCE

4

OUTPUT:

T6

1

(-) NEGATIVE

ACTIVE LOOP

(-

T5

2

(+) POSITIVE

OPEN COLLECTOR

FREQ.

FREQUENCY -

0-1000 Hz

OPEN COLLECTOR

T5

1

(-) NEGATIVE

50% DUTY CYCLE

(-

OUTPUT:

T7

1

NORM. CLOSED

Form C

RELAY, 6 AMP

6 AMP MAX AT

T7

2

COMMON

T7

250 VAC,

5 AMP MAX AT

RELAY

T7

3

NORM. OPEN

OUT

1

2

3

OUTPUT:

30 VOLT DC

N.C. COM.

N.O.

T8

1

NORM. OPEN

Form C

N.O.

CONTACT

1 AMP MAX AT

COM

CLOSURE 1

T8

2

COMMON

125 VOLT AC,

N.C.

0.8 AMP MAX AT

T8

3

NORM. CLOSED

30 VOLT DC

OUTPUT:

T9

1

NORM. OPEN

Form C

N.O.

CONTACT

1 AMP MAX AT

COM

CLOSURE 2

T9

2

COMMON

125 VOLT AC,

N.C.

0.8 AMP MAX AT

T9

3

NORM. CLOSED

30 VOLT DC

OUTPUT:

T10

1

NORM. OPEN

Form C

CONTACT

1 AMP MAX AT

N.O.

CLOSURE 3

T10

2

COMMON

125 VOLT AC,

COM

0.8 AMP MAX AT

N.C.

T10

3

NORM. CLOSED

CC3 T10

30 VOLT DC

T11

INPUT:

T11

1

GROUND

96 TO 264 VOLT AC,

1

POWER

50 / 60 HZ

GROUND

T11

2

NEUTRAL

A3 = 220W

(COMMON)NEUTRAL

2

A4 = 350W

T11

3

LINE (HOT)

(HOT)LINE

3

FUSE

F1

NA

5 AMP

5A SLOW BLOW

(20 X 5MM)

Page 9

WARNING Risk of electric shock - All

!wiring must be insulated and rated 300V minimum.

Terminals T1 thru T10			Power Input Terminal T11
Plug type			Plug type
16 - 24 AWG			14 - 30 AWG
	BLOCK DIAGRAM
		(-) ACTIVE 4-20mA	Single or dual pump (series)
		TRANSMITTER	input. Loop voltage must not
		(+) SOURCE	exceed 24 Volts.
	(-)	FREQUENCY
		TRANSMITTER
	(+)	SOURCE
		(-)
		0-10V DC
		TRANSMITTER
		(+) SOURCE
	BLACK (-)
	BARE	BLUE-WHITE
		FVS SENSOR
	RED (+)
	NEGATIVE (-)
	SIGNAL	BLUE-WHITE
		MICRO-FLO
		FLOWMETER
		PULSE OUTPUT
		(-) OPEN CIRCUIT
		IMPEDANCE MUST
		BE GREATER THAN
	(+)	(+) 50K OHM
		EXTERNAL DEVICE
	(-)	6 TO 30V DC
(-)	4-20mA RECEIVER

(+)600 OHM LOAD MAX.

(-)	DIGITAL PULSE
	RECEIVER CIRCUIT

(+)EXTERNAL SOURCE

1.5K OHM 6-30V DC

NC

SWITCH LOAD

C 6 AMP MAX @ 250V AC

NO 5 AMP MAX @ 30V DC

NO

SWITCH LOAD

C1 AMP MAX @ 125V AC

0.8 AMP MAX @ 30V DC

NC

NO

SWITCH LOAD

C1 AMP MAX @ 125V AC

0.8AMP MAX @ 30V DC

NC

NO

SWITCH LOAD

C1 AMP MAX @ 125V AC

0.8AMP MAX @ 30V DC

NC

96 TO 264 VOLT AC,

50 / 60 HZ

A3 = 220W

A4 = 350W

Page 10

Flex-Pro

3.0How To Operate Flex-Pro

Flex-Pro V Series, Control Panel - Button Operation

Press and release to select a Run Mode.

Press and hold to enter the configuration menu for the currently active run mode only.

Press and release to prime the pump.

Press and release to change the roller rotation.

Press and release to select menu items, increase menu values by one, and increase pump output in Manual Speed Adjust mode.

Press and hold to increase values progressively faster.

Press and release to start the pump.

Press and release to stop the pump.

Press and release to select menu items, decrease menu values by one, and decrease pump output in Manual Speed Adjust mode.

Press and hold to decrease values progressively faster.

risd

by BlueWhite Ind

Perstatc Meterng Pump

			Press and release to enter the
ri			configuration menus.
by Blue White Ind			Press and release to confirm a
Per sta t c Meter ng Pump			menu selection.

Press and release to select menu items.

Press and release (when not in the configuration menu) to toggle the display units of measure and to display the current input signal values

DOWN Arrow + ENTER

Flex-Pro has a built in Pump Tube Timer.

+Timer starts when rotor is rotating and stops when rotor is idle. To view current Pump Tube Timer value, press ENTER and DOWN arrow at same time while in the normal operating mode. Screen will display current Pump Tube Time in run-time hours. While displayed, press ENTER button twice to reset Pump Tube Timer to zero.

Within Menu of pump, each screen you enter will have a title located along top. This will display the menu that is currently active, or this will be the setting you are configuring.

To back out of menu, select <- Esc line located at end of list. Then press ENTER button. This will take you back one level.

When menu list extends above or below height of display, a scroll bar will appear on left side. Press DOWN arrow to scroll down to end of list to see a list of all available options.

Scroll bar example:

While making a selection where only one choice is allowed, you will see a radio button.

Radio button example: Solid black means item is selected

Outline with no fill means item is not selected

In a screen where you are making changes, you will see the word Done located at bottom of list. You must select Done in order to leave screen (whether you made a change or not). Selecting Done will take you back to parent level.

When inputting a numerical value, use UP or DOWN arrow to scroll through 0 - 9. To move over to next digit use RIGHT arrow. If you pass your desired digit, you can continuously press RIGHT arrow until you scroll reach to your desired digit.

Numeric value example: 0000

Flex-Pro

Page 11

3.1Menu Navigation

Use MENU button to enter menu for setting up pump.

Use UP or DOWN arrows to navigate through menu.

Active option appears on pump display in inverse text.

Plus symbol + signifies top of a menu tree. This means you can go further within menu.

–Sample screen shots –

-Menu

+Configuration

+Input Setup

+Pump Output <- Esc

-Configuration

+Display Language

+Set Password

+Display Rate

+Reset to Factory Defaults <- Esc

-Display Rate

%Speed

RPM

ML/min

Oz/min

Liter/Hr

- Display Rate

Oz/min

Liter/Hr

Gal/Hr (US)

Gal/day (US)

Done

Page 12

Flex-Pro

3.2Configuration Menu

Below is menu structure for Configuration screens.

-Menu

+Configuration

+Input Setup

+Pump Output <- Esc

Reset to Defaults

- Configuration

- Configuration

- Configuration

- Configuration

+ Display Language

+ Display Language

+ Display Language

+ Display Language

+ Set Password

+ Set Password

+ Set Password

+ Set Password

+ Display Rate

+ Display Rate

+ Display Rate

+ Display Rate

+ Reset to Factory Defaults

+ Reset to Factory Defaults

+ Reset to Factory Defaults

+ Reset to Factory Defaults

<- Esc

<- Esc

<- Esc

<- Esc

- Display Language

- Set Password

- Display Rate

English

Enter Password:

%Speed

Spanish

0

000

RPM

German

ML/min

French

OFF = 0000

Oz/min

Done

Press ENTER when done.

Liter/Hr

Gal/Hr (US)

Gal/day (US)

Done

- Display Rate

- Display Language

- Set Password

English

Setting your password to:

Oz/min

Spanish

1234

Liter/Hr

German

Gal/Hr (US)

French

Are you sure?

No

Gal/day

(US)

Done

Done

Yes

Hidden

-Reset to Factory Defaults

Reset to Factory Defaults!

Are you sure? No

Yes

Note: Scroll down using DOWN arrow to see

“Hidden” menus on display.

3.2.1Language Selection

Press MENU button to enter menu structure for setting up pump. Select Configuration and Press ENTER button.

Select Display Language and Press ENTER button.

Select your desired language, then Press ENTER.

Note: English is default language.

Select Done at bottom of list to confirm your selection. Press ENTER button. Select <-Esc on following screens to move back up to desired menu location.

-Menu

+Configuration

+Input Setup

+Pump Output <- Esc

-Configuration

+Display Language

+Set Password

+Display Rate

+Reset to Factory Defaults <- Esc

-Display Language

English

Spanish

German

French

Done