Blue-White F-2000 RT Instruction Manual

F-2000

MODEL RT

INSTRUCTION MANUAL

Phone: [phone] FAX: [phone]

E mail: [e-mail] or [e-mail]

R

Blue-White

Industries, Ltd.

5300 Business Drive

Huntington Beach, CA 92649

USA

Website: www.blue-white.com

F-2000 F-2000

Page 2 Page 3

TABLE OF CONTENTS

Section Heading Page

1.0 Features 3

2.0 Applications 3

3.0 Specifications 3

3.1 Physical 3

3.2 Dimensional Drawing 4

3.3 Temperature vs. Pressure Graph 4

4.0 Flow ranges 5

5.0 Mounting Options 6

6.0 Electrical Wiring Connections 8

6.1 Enclosure Knock-Out Instructions 8

6.2 Optional Circuit Board Installation 8

6.3 Model RT Circuit Board Wiring 9

6.4 Model FHXX and FCXX Sensor Wiring 10

7.0 Operation 11

7.1 Theory of operation 11

7.2 Model RT Operation 11

7.2.1 Model RT Applications 11

7.2.2 Model RT Features 12

7.2.3 How to Determine Calibration Constants 12

7.2.4 Programming the Model RT 15

7.2.5 Calibration Constants 16

7.3 Programming flow chart 18

8.0 Maintenance 19

8.1 Troubleshooting 19
F-2000 parts list 20

. . . F-2000 exploded view 21

1.0 FEATURES

!

Battery powered rate and total Weather resistant enclosure (NEMA 4X)

!!

Extended battery life mode Corrosion resistant PVDF sensor
(screen blanks after 30 seconds)

!

Easy to read, eight digit LCD display

!

Installs quickly on existing pipe

!

Factory programmed

!

Field programmable front panel push buttons

!

No pressure drop

!

!

Corrosion resistant ABS enclosure

!

High accuracy

!

Extended flow range

!

Front panel security lockout

!

Minimal maintenance required

2.0 APPLICATIONS

Model RT

!

Measure and display the rate of flow

!

Measure and display the total flow

Model AO

!

Measure and display the rate of flow

!

Measure and display the total flow

!

Control external devices with 4-20mA
control signal

!

Control external devices with 0-10VDC
control signal

3.0 SPECIFICATIONS

3.1 Physical

Maximum Working Pressure...... ............300 psig (20.7 bar)

Maximum fluid temperature........ ............200 F (93 C) - saddle and sensor only

Ambient temperature range........ ............32 F (0 C) to 110 F (43 C)

Enclosure ......... ............ ............ ............NEMA 4X (acceptable for outdoor use)

Sensor Accuracy........... ............ ............±1% of full scale reading

Repeatability..... ............ ............ ............±1% of full scale reading

Power requirements...... ............ ............15 VDC Nominal (16 - 24 VDC Absolute)

Model RT units only....... ............Four standard AA alkaline batteries or 16-24VDC Plug in transformer

All units ............ ............ ............16-24VDC (plug-in transformer supplied)

Model AO analog output board...............Linear, Non-isolated, powered loop. 250 ohm max for 4-20 ma / 500

Model PC Process control board ............Relay SPDT, NO/NC

Maximum fluid debris size......................0.020” diameter

Model PC

!

Measure and display the rate of flow

!

Measure and display the total flow

!

Maintain a flow rate range alarm

!

Trigger a high flow rate alarm

!

Trigger a low flow rate alarm

!

Manually controlled batch processing

!

Timed auto-reset batch processing

!

Proportional flow chemical pump process
control

oo
oo

200 F (93 C) - polypropylene and PVDF inline units

oo

140 F (60 C) - molded PVC tee units

oo

140 F (60 C) - when mounted on PVC pipe

oo o o

(Battery life expectancy 1 year minimum)

ohms minimum for 0-10 VDC

Maximum switching load 8 amps @ 115 VAC, 220 VAC, 230 VAC

7 amps @ 30 VDC (resistive load)

F-2000 F-2000

Page 4 Page 5

3.2 Dimensional Drawing

4.00 in.

(101.6 mm)

BLUE-WHITE INDUSTRIES

4.00 in.

(101.6 mm)

8888.8888

MA BATCH # RATE TOTAL SETPOINT

ENTER

Flow Monitoring SystemFlow Monitoring System

3.3 Temperature vs. Pressure

Temperature

200°F (93.3°C)
190°F (87.8°C)

180°F (82.2°C)
170°F (76.7°C)

160°F (71.1°C)
150°F (65.6°C)

140°F (60°C)

130°F (54.4°C)
120°F (48.9°C)

110°F (43.3°C)
100°F (37.8°C)

90°F (32.2°C)
80°F (26.7°C)

70°F (21.1°C)

Note: Pressure and temperature limits are inversely proportional.

0 (0) 60 (4.1) 120 (8.3) 180 (12.4) 240 (16.5)

PSIg (BAR)

When mounted on Polypropylene and PVDF inline units
When mounted on Molded PVC Tee or PVC pipe units

F-2000F-2000

CLEAR

SETPOINT

3.25 in.

(82.55 mm)

®

CLEAR
TOTAL

Fig. 1

300 (20.7)

Fig. 2

4.0 FLOW RANGES

Note: Due to increased wear on the paddle and axle, continuous operation at the upper 25% of the

flow range is not recommended

METRIC PIPES

SADDLES - Standard Flow [Min - Max]

Pipe Size

50 MM - PN 10 & PN 16
63 MM - PN 10 & PN 16
90 MM - PN 10 & PN 16
110 MM - PN 10 & PN 16
160 MM - PN 10 & PN 16
200 MM - PN 10 & PN 16
160 MM - PN 10
200 MM - PN 10

LPM 1

110 - 1100
230 - 2300
350 - 3500
720 - 7200

1150 - 11500
1700 - 17000
2700 - 27000

LPH 1

4200 - 4200070.0 - 700.0

6600 - 66000
13800 - 138000
21000 - 210000
43000 - 430000
70000 - 700000

100000 - 1000000
170000 - 1700000

M3H 1

4.20 - 42.00

6.60 - 66.00

13.8 - 138.0

21.0 - 210.0

43.0 - 430.0

70.0 - 700.0
100 - 1000
170 - 1700

IPS PIPES

MOLDED INLINE BODIES - Standard Flow Range #1 [Min - Max]

Pipe Size

3/8” INLINE

1 /2” INLINE

3/4” INLINE

1.0” INLINE

MOLDED INLINE BODIES - Low Flow Range #2 [Min - Max]

Pipe Size

3/8” INLINE

1 /2” INLINE

3/4” INLINE

1.0” INLINE

MACHINED INLINE BODIES - Standard Flow Range #1 [ Min - Max]

Pipe Size

3/8” INLINE

1 /2” INLINE

3/4” INLINE

1.0” INLINE

1-1/2” INLINE

2.0” INLINE

GPM 1

2.00 - 20.00

3.00 - 30.00

5.00 - 50.00

GPM 2

.500 - 5.000
.800 - 8.000

2.00 - 20.00

GPM 1

2.00 - 20.00

4.00 - 40.00

6.00 - 60.00

15.0 - 150.0

30.0 - 300.0

GPH 1

48.0 - 480.0.800 - 8.000
120 - 1200
180 - 1800
300 - 3000

GPH 2

20.0 - 200.0.400 - 4.000

30.00 - 300.0

48.0 - 480.0
120 - 1200

GPH 1

48.0 - 480.0.800 - 8.000
120 - 1200
240 - 2400
360 - 3600
900 - 9000

1800 - 18000

GPD 1

1100 - 11000
2800 - 28000
4320 - 43200
7200 - 72000

GPD 2

550 - 5500

700 - 7000
1100 - 11000
2800 - 28000

GPD 1

1100 - 11000
2800 - 28000
5700 - 57000
8600 - 86000

21500 - 215000
43000 - 430000

LPM 1

7.00 - 70.00

11.0 - 110.0

20.0 - 200.0

LPM 2

2.00 - 20.00

3.00 - 30.00

7.00 - 70.00

LPM 1

7.00 - 70.00

15.0 - 150.0

25.0 - 250.0

60.0 - 600.0
100 - 1000

LPH 1

180 - 18003.00 - 30.00
420 - 4200
660 - 6600

1200 - 12000

LPH 2

60.0 - 600.01.00 - 10.00
120 - 1200
180 - 1800
420 - 4200

LPH 1

180 - 18003.00 - 30.00
420 - 4200
900 - 9000

1500 - 15000
3600 - 36000
6000 - 60000

M3H 1

0.180 - 1.800

0.420 - 4.200

0.660 - 6.600

1.20 - 12.00

M3H 2

0.060 - 0.600

0.120 - 1.200

0.180 - 1.800

0.420 - 4.200

M3H 1

0.180 - 1.800

0.420 - 4.200

0.900 - 9.000

1.50 - 15.00

3.60 - 36.00

6.00 - 60.00

MACHINED INLINE BODIES - Low Flow Range #2 [Min - Max]

Pipe Size

3/8” INLINE

1 /2” INLINE

3/4” INLINE

1.0” INLINE

1-1/2” INLINE

2.0” INLINE

GPM 2

.500 - 5.000
.800 - 8.000

2.00 - 20.00

10.0 - 100.0

15.0 - 150.0

GPH 2

20.0 - 200.0.400 - 4.000

30.00 - 300.0

48.0 - 480.0
120 - 1200
600 - 6000
900 - 9000

GPD 2

550 - 5500
700 - 7000

1100 - 11000

2800 - 28000
14400 - 144000
21500 - 215000

LPM 2

2.00 - 20.00

3.00 - 30.00

7.00 - 70.00

40.0 - 400.0

60.0 - 600.0

MACHINED INLINE BODIES - Low Flow Ranges #3, 4, 5, and 6 [Min - Max]

Pipe Size

3/8” INLINE

1 /2” INLINE

3/4” INLINE

1.0” INLINE

1-1/2” INLINE

2.0” INLINE

GPM 3

-

-

-

6.00 - 60.00

10.0 - 100.0

LPM 3

-

-

-

-

25.0 - 250.0

40.0 - 400.0

GPM 4

--

-

-

-

2.00 - 20.00

6.00 - 60.00

LPM 4

-

-

-

-

7.00 - 70.00

25.0 - 250.0

GPM 5

-

-

-

-

1.00 - 10.00

4.00 - 40.00

SADDLES - Standard Flow [Min - Max]

Pipe Size

1-1/2” IPS

2.0” IPS

3.0” IPS

4.0” IPS

6.0” IPS

8.0” IPS

10.0” IPS

12.0” IPS

GPM 1

15.0 - 150.0

30.0 - 300.0

60.0 - 600.0
100 - 1000
250 - 2500
400 - 4000
600 - 6000
800 - 8000

GPH 1

900 - 9000
1800 - 18000
3600 - 36000
6000 - 60000

15000 - 150000
24000 - 240000
36000 - 360000
48000 - 480000

GPD 1

21500 - 215000
43000 - 430000

86500 - 865000
144000 - 1440000
360000 - 3600000
575000 - 5750000
865000 - 8650000

1150000 - 11500000

LPM 1

60.0 - 600.0
100 - 1000
250 - 2500
400 - 4000
900 - 9000

1500 - 15000
2200 - 22000
3000 - 30000

LPH 2

60.0 - 600.01.00 - 10.00
120 - 1200
180 - 1800
420 - 4200

2400 - 24000
3600 - 36000

LPM 5

-

-

-

-

4.00 - 40.00

15.0 - 150.0

3600 - 36000

6000 - 60000
15000 - 150000
24000 - 240000
54000 - 540000
90000 - 900000

132000 - 1320000
180000 - 1800000

2.00 - 20.00

LPH 1

GPM 6

-

-

-

-

-

M3H 2

0.060 - 0.600

0.120 - 1.200

0.180 - 1.800

0.420 - 4.200

2.40 - 24.00

3.60 - 36.00

LPM 6

-

-

-

-

-

7.00 - 70.00

M3H 1

3.60 - 36.00

6.00 - 60.00

15.0 - 150.0

24.0 - 240.0

54.0 - 540.0

90.0 - 900.0
132 - 1320
180 - 1800

GPM = Gallons Per Minute LPM = Litters Per Minute OZM = Ounces Per Minute GPH = Gallons Per Hour
LPH = Litters Per Hour M3H = Cubic Meters per Hour GPD = Gallons Per Day LPD = Litters Per Day

F-2000 F-2000

Page 6 Page 7

5.0 Mounting Options

Rotating Display

Step 1: Remove Two Screws

Angle Mount on Horizontal Pipe

Step 2: Rotate 90°

Recommended

Vertical

Step 3: Re-attach Screws

Fig. 6

45° Acceptable45° Acceptable

Panel Mount

PA

NEL

Fig. 7

0

0

-20

F

T

KE

C

A

BR

S

ER

WA

S

H

CA

P P

LU

G

TUDS

S

TS

U

N

X

E

H

Fig. 8

3.622 ±
(92.0 ±

.032
.000
.80
.00

in.

mm)

Fig. 9

Optional Pipe and Wall Mount Adapter Kit

Screw

Wall Mount

Pipe Mount

®

BLUE-WHITE INDUSTRIES

F-2000F-20 00

ENTER

CLEAR

SETPOINT

Flow Monitoring SystemFlow Monitoring System

Wall

Mounting

Display

Base

Module

CLEAR
TOTAL

Wire to
Sensor

Cap

Plug

Wall

Screw

Fig. 10

Clamp

Mounting
Display
Module

Base

Pipe

®

BLUE-WHITE INDUSTRIES

F-2000F - 2 0 0 0

ENTER

CLEAR

CLEAR

SETPOINT

TOTAL

Flow Monitoring SystemFlow Monitoring System

Ordering Information

Kit Number

71000-301
71000-302
71000-303
71000-304
71000-305
71000-306
71000-307

Fig. 11

Sensor

Decription

Wall Mount Kit
Pipe Mount Kit for 1-1/2” pipe
Pipe Mount Kit for 2” pipe
Pipe Mount Kit for 3” pipe
Pipe Mount Kit for 4” pipe
Pipe Mount Kit for 6” pipe
Pipe Mount Kit for 8” pipe

Wire to

Cap

Screw

Plug

71000-414 Pipe Mount Kit for 10” pipe
71000-415 Pipe Mount Kit for 12” pipe