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CERTIFIED FINAL DOCUMENT
®
SERIES C2V / C3V
Operating Manual
ProSeries
2
TWO-YEAR
WARRANTY
ProSeries
by Blue-White Ind.
5300 Business Drive, Huntington Beach, CA 92649 USA
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com | techsupport@blue-white.com URL: www.Blue-White.com
TM
R
Page 2
TABLE OF CONTENTS
Section Heading Page
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 7
5.0 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Wiring Terminal and I/O Schematics . . . . . . . . . . . . . . . . . . . . . 9
6.0 How to Operate Chem-Pro - Control Pad . . . . . . . . . . . . . . . . . . 10
6.1 Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.0 Mode 0 - Set Remote Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Mode 0 - Set TFD Sensitivity. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2 Mode 0 - Set FVS (flow verification system) . . . . . . . . . . . . . . . . 14, 15
7.3 Mode 0 - Set 4-20mA Output. . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
8.0 Mode 1 - Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19
8.1 Mode 1 - Manual Operation Screen Shots . . . . . . . . . . . . . . . . . 19
9.0 Mode 2 - 4-20mA Input Operation . . . . . . . . . . . . . . . . . . . . . . . 20, 21
9.1 Mode 2 - 4-20mA Input Screen Shots . . . . . . . . . . . . . . . . . . . . 21
10.0 Mode 3 - Frequency Input (Hz) Operation . . . . . . . . . . . . . . . . . 22, 23
11.0 Mode 4 - Pulse Batch (low speed pulse) Operation . . . . . . . . . . 24, 25
11.1 Mode 4 - Pulse Batch Operation Screen Shots . . . . . . . . . . . . . 25
12.0 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13.0 Volumetric Test - Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.0 Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.0 Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.1 Routine Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . 27
15.2 Cleaning Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.3 Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
16.0 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
16.1 C2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
16.2 C3 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17.0 DFD (Diaphragm Detection System) . . . . . . . . . . . . . . . . . . . . . 32
18.0 Output Versus Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
18.1 C2 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
18.2 C3 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chem-Pro Chem-Pro
® ®
PLEASE READ ENTIRE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.
1.0 Introduction
Congratulations on purchasing Chem-Pro® variable speed Diaphragm Metering Pump. A diaphragm pump is a
type of positive displacement pump used for pumping a variety of fluids.
Your Chem-Pro® pump is pre-configured for diaphragm, pump head and fittings that shipped with your metering
pump.
Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may
notice trace amounts of clean water in pump head. This is part of our stringent quality assurance program at BlueWhite Industries.
1.1 Available Models
Page 3
C2V Diaphragm Metering Pump
No Metal in fluid path
Max
Pressure
PSIg (bar)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
GPH
.06 - 6.0
.06 - 6.0
.06 - 6.0
.06 - 6.0
.10 - 10
.10 - 10
.10 - 10
.10 - 10
.15 - 15
.15 - 15
.15 - 15
.15 - 15
Feed Rate at 0 PSIg
LPH
.22 - 22
.22 - 22
.22 - 22
.22 - 22
.38 - 38
.38 - 38
.38 - 38
.38 - 38
.55 - 55
.55 - 55
.55 - 55
.55 - 55
ML/Min
3.60 - 360
3.60 - 360
3.60 - 360
3.60 - 360
5.50 - 550
5.50 - 550
5.50 - 550
5.50 - 550
9.20 - 920
9.20 - 920
9.20 - 920
9.20 - 920
C3V Diaphragm Metering Pump
No Metal in fluid path
Max
Pressure
PSIg / bar
150 / 10.3
150 / 10.3
150 / 10.3
100 / 6.8
100 / 6.8
100 / 6.8
GPH
.25 - 25
.25 - 25
.25 - 25
.40 - 40
.40 - 40
.40 - 40
Feed Rate at 0 PSIg
LPH
.96 - 96
.96 - 96
.96 - 96
1.53 - 153
1.53 - 153
1.53 - 153
ML/Min
16.00 - 1600
16.00 - 1600
16.00 - 1600
25.50 - 2550
25.50 - 2550
25.50 - 2550
Connection Type
Fittings
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
Connection Type
Fittings
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
115V AC
C2V243XVA
C2V243XVB
C2V243XVC
C2V243XVD
C2V241XVA
C2V241XVB
C2V241XVC
C2V241XVD
C2V242XVA
C2V242XVB
C2V242XVC
C2V242XVD
115V AC
C3V241XVA
C3V241XVB
C3V241XVC
C3V242XVA
C3V242XVB
C3V242XVC
Max. 166 Strokes Per Minute
C2V Model Numbers
230V AC
C2V253XVA
C2V253XVB
C2V253XVC
C2V253XVD
C2V251XVA
C2V251XVB
C2V251XVC
C2V251XVD
C2V252XVA
C2V252XVB
C2V252XVC
C2V252XVD
220V AC
C2V263XVA
C2V263XVB
C2V263XVC
C2V263XVD
C2V261XVA
C2V261XVB
C2V261XVC
C2V261XVD
C2V262XVA
C2V262XVB
C2V262XVC
C2V262XVD
Max. 130 Strokes Per Minute
C3V Model Numbers
230V AC
C3V251XVA
C3V251XVB
C3V251XVC
C3V252XVA
C3V252XVB
C3V252XVC
220V AC
C3V261XVA
C3V261XVB
C3V261XVC
C3V262XVA
C3V262XVB
C3V262XVC
!Chem-Pro® Pumps motor speed is linear over the entire 1% to 100% adjustment range.
!Output versus pressure is nearly linear in all models.
!Feed rates taken in laboratory environment with clean water after 20 minute diaphragm break-in period with a 3 foot (1 meter) suction lift.
Optional Extended Brackets
Stainless Steel extended brackets allow pump to be securely mounted to most any surface;
floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in
hard to reach areas.
nRaise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.
nMade out of tough Stainless Steel.
nProvides a stable mounting surface.
Model #
72000-380
Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws
Description
Page 4 Page 5
Chem-Pro Chem-Pro
® ®
2.0 Specifications
Maximum working pressure*:
175 psig (12 bar), *model specific
Note: see individual pump model maximum pressure ratings.
Maximum Fluid temperature (excluding pump tubes):
o o
130 F (54 C)
Note: see individual pump tube assembly maximum temperature
ratings.
Maximum fluid viscosity:
1,000 Centipoise
Maximum suction lift:
15 ft. Water, 0 psig (4.5 m, 0 bar)
Ambient Operating Temperature
O O O O
14 F to 115 F (-10 C to 46 C)
Ambient Storage Temperature
O O O O
-40 F to 158 F (-40 C to 70 C)
Operating Voltage:
115VAC/60Hz, 1ph (1.5 Amp Maximum)
230VAC/60Hz, 1ph (0.7 Amp Maximum)
220VAC/50Hz, 1ph (1.0 Amp Maximum)
240VAC/50Hz, 1ph (1.0 Amp Maximum)
Power Cord Options:
115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)
Motor:
Brushed DC, 1/8 H.P.
Duty cycle:
Continuous
Motor speed adjustment range 100:1:
1.0% - 100% motor speed (1.3 to 130 RPM)
Motor speed adjustment resolution:
0.1% increments
Accuracy:
+/- 2% of full scale
Repeatability +/- 0.5%
Display
Backlit LCD, UV resistant.
Keypad
Five button positive action tactile switch keypad.
Enclosure:
NEMA 4X (IP66), Powder coated aluminum.
Maximum overall dimensions:
C2 models: 11-3/4”W x 7-3/4”H x 10-3/4”D (298W x 197H x 274D mm)
C3 models: 13-1/8”W x 9”H x 10-3/4”D (333W x 228H x 274D mm)
Approximate shipping wt:
C2 models: 24 lb. (10.9 Kg)
C3 models: 29 lb. (13.1 Kg)
2.1 Materials of construction
Wetted components: Non-Wetted components:
Pump Head Assembly:
Pump Head: ........ ...... ...... ...... ......PVDF
Adapter Connections: ........... ......PVDF
Prime/Degassing Valve: ........ ......PVDF
Valve Cartridges: ...... ............ ......PVDF
Valve Balls: ......... ...... ............ ......Ceramic
Valve Ball Seats: . ............... ... ......TFE/P
Static Seals: .. ...... ............ ............Viton (optional EP)
Diaphragm: ......... ...... ...... ...... ......PTFE coated Hypalon
Injection / Back-flow Check valve:
Body & insert: .......... ............ ......PVDF
Check Ball:......... ...... ...... ...... ......Ceramic
Spring: ............... ...... ...... ...... ......Hastelloy C-276
O-ring seals: ............ ............ ......Viton (optional EP)
Foot Valve / Strainer:
Body & Adapter:. ...... ...... ............PVDF
Check Ball:......... ...... ...... ...... ......Ceramic
Spring: ............... ...... ...... ...... ......Hastelloy C-276
O-ring seals: ............ ............ ......Viton (optional EP)
Filter screen: ............ ............ ......Polypropylene
Suction Tubing: .......... ...... ......Clear PVC (if supplied)
Discharge Tubing
3/4” x 1/2” Tube connections:....Not supplied
1/4” x 3/8” Tube connections:....Natural Polyethylene (LLDPE)
Tetrafluorethylene/propylene
q
q q
q
q
Enclosure:
413 Aluminum (Polyester powder coated)
Pump Head Cover:
413 Aluminum (Polyester powder coated)
Cover Screws:
300 Series Stainless Steel
DFD System Sensor pins:
Hastelloy C-276
Power Cord:
3 conductor, SJTW-A Water-resistant
Mounting Brackets and Hardware:
316 Series Stainless Steel
3.0 Features
Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as seen with solenoid driven
pumps.
Full stroke every time avoids vapor lock.
Variable speed DC motor.
Rated for continuous duty (24X7).
PVDF / PTFE / Ceramic pump head components.
Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by detecting chemical in pump head.
Backlit LCD displays motor speed, input signal values, service and alarm status.
CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and linearity.
Heavy duty PVDF pump head and valves are standard.
Priming valve built directly into pump head.
Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.
3.1 Agency Listings
This pump is ETL listed to conforms to the following:
UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment
This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1, Low Voltage Directive
73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN 50081-1/BS EN 50082-1.
Symbol Explanation
!
Enclosure Rating:
WARNING, risk of electric shock
CAUTION, refer to users’ guide
GROUND, PROTECTIVE CONDUCTOR TERMINAL
NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against
incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet,
snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by external
formation of ice on enclosure.
IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against
enclosure from any direction shall have no harmful effects.
Page 6
4.0 Installation
Chem-Pro Chem-Pro
® ®
CAUTION
!
CAUTION
!
CAUTION
!
4.1 Mounting Location
Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump
where it can be easily serviced.
316SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware.
Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible.
Longer discharge tubing increases back pressure at pump head.
Important! Install a back flow prevention check valve at discharge side of pump to prevent system fluid from
flowing back through pump during pump maintenance. Important!
A pressure relief valve is recommended at discharge of pump.
Risk of chemical overdose. Be certain pump does not overdose chemical during backwash
and periods of no flow in circulation system.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
All diagrams are strictly for guideline purposes only. Always consult an expert before
installing metering pump on specialized systems. Metering pump should be serviced by
qualified persons only.
4.2 Dimensions
D
H
C2 Dimensions
A
Dim
A
B
B
C
D
Top
C
E
F
G
H
E
Front Right
G
F
Inches
12.8”
11.5”
32.5
29.2
3.7”
2.5”
11.8”
7.9”
7.3”
6.5”
I
J
13.6”
8”
29.9
20.1
18.4
16.4
34.6
20.3
cm
9.5
6.4
C3 Dimensions
Dim
A
B
C
D
E
F
G
H
Inches
14.1”
12”
3.7”
2.5”
13.1”
9”
7.8”
6.5”
I
J
15”
8”
cm
35.8
30.5
9.5
6.4
33.2
22.9
19.8
16.4
38
20.3
I
Note:
Optional Extended Bracket adds 4.5” (11.43cm) to overall height (dimension G and H). See page 3 for details.
J
4.3 Installing Injection Fitting and Strainer
Page 7
CAUTION
!
CAUTION
!
Proper eye and skin protection must be worn when installing and servicing pump.
This Pump Has Been Evaluated for Use with Water Only.
½” (1.3cm) I.D. Wetted Connection Models; Injection Fitting and Strainer
Discharge Injection Fitting / Check Valve)
Pipe
Tee
½” (1.3 cm)
Male NPT
½” (1.3 cm)
Male NPT
or
½” (1.3 cm)
Hose Barb
Install
upward
for best
results
PVDF
O-Ring, Viton (optional EP)
Spring, Hastelloy C-276
Ball, Ceramic
O-Ring, T/FEP
(optional EP)
PVDF
½” (1.3 cm)
Male NPT
or
½” (1.3cm)
Hose Barb
Removable
275 Micron
Filter
Suction Strainer
PVDF
O-Ring, Viton
(optional EP)
PVDF
Polypropylene
1/4” (.64cm) I.D. Tube Wetted Connection Models; Injection Fitting and Strainer
Discharge Injection Fitting / Check Valve
Install upward
for best results
Injection Nose
may be trimmed
(removed) when
injecting into
small pipe.
PVDF
O-Ring, Viton (optional EP)
Duckbill, Santoprene
(optional)
PVDF
Spring, Hastelloy C-276
Ball, Ceramic
O-Ring, T/FEP (optional EP)
PVDF
1/4” male NPT
½” male NPT
Important!
Duckbill - May reduce
calcium buildup when
injecting bleach.
Duckbill will add
additional back
pressure to pump (up
to 7 psi / .48 bar).
Remove duckbill to
reduce pressure or
when metering viscous
fluids.
Pipe
Tee
Suction Tubing and Strainer
Suction Tubing, PVC
3/8" (.95 cm) OD X
1/4” (.64 cm) ID
Ceramic
Weight
FootValve
Strainer
Assembly
Page 8 Page 9
Chem-Pro Chem-Pro
® ®
5.0 Power Connections
WARNING
Risk of electric shock – cord connected models are supplied with a grounding
conductor and grounding-type attachment plug. To reduce risk of electric shock, be
certain that it is connected only to a properly grounded, grounding-type receptacle.
WARNING
Electrical connections and grounding (earthing) must conform to local wiring codes. Be
certain that a grounding conductor is connected to terminal T11-1 located in wiring
compartment.
WARNING
Risk of electric shock - Disconnect electricity before removing wiring compartment
cover.
Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in
injury. Voltage requirement is printed on pump serial label.
Input power: 115VAC 50/60 Hz 1.5 amp or 230/240VAC 50/60 Hz 0.7 amp.
Power switch located in Junction Box.
Use voltage your power cord is rated for.
Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power
cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded,
grounding type receptacle.
Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected
to terminal T11-1 located in wiring compartment.
Never strap control (input / output) cables and power cables together.
Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in
when power was lost.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
WIRING COMPARTMENT COVER
6 in.
(152 mm)
Ø .50
(12.7 mm)
2-PLCS.
Ø .84 in.
(21.3 mm)
3-PLCS.
115V 60Hz
NEMA 5/15 (USA)
max: 125V AC
POWER CORD OPTIONS
Four power cord plug types available.
Power cord length is 6 feet (3.83 meters)
230V 60Hz
NEMA 6/15 (USA)
max: 250V AC
240V 50Hz
CEE 7/VII (EU)
max: 250V AC
Included cable and conduit connectors:
QTY.
Qty: 2 - .50 Inch (12.7 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), Pre-installed
Qty: 3 - .875 Inch (22.2 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), 2 Pre-installed
Qty: 2 - .50 Inch (12.7 Mm) Liq-tight Connectors For Pass Thru Cords (mat’l = Nylon)
Qty: 3 - .875 Inch (22.2 Mm) Liq-tight Connectors For Pass Thru Cords (mat’l = Nylon)
Qty: 2 - Metallic Liq-tight Connectors For .50 Inch Flexible Conduit (mat’l = Die Cast Zinc), Not Installed
DESCRIPTION
Acceptable Cable Diameter .12 To .26 Inch (3.0 To 6.5 Mm), Not Installed
Acceptable Cable Diameter .20 To .40 Inch (5.1 To =10.0 Mm), 1 Pre-installed W/ Power Cord Models
5.1 Wiring Terminals and I/O Schematics
COM
N.C.
1
T7
RELAY
OUT
OUTPUT
RS-232
P1
FUNCTION
INPUT:
4-20 mA
INPUT:
FREQUENCY, AC
SINE WAVE, TTL,
CMOS
INPUT:
FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FV SENSOR ONLY
INPUT:
FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FS or FP MICRO-FLO
FLOW METER ONLY
INPUT:
REMOTE
START / STOP
(DRY CONTACT C.)
INPUT:
REMOTE
START / STOP
(WET CONTACT C.)
OUTPUT:
4-20 mA
OUTPUT:
RELAY, 3 AMP
OUTPUT:
OPEN COLLECTOR
MOTOR ACTIVE
INPUT:
POWER
N.O.
2
3
TO COM
BOARD
T12
TERM PIN # RATING ELECTRICAL SP.
T1
T1
T1
T1
T4
T4
T4
T4
T4
T3
T3
T3
T3
T6
T6
T7
T7
T7
T1
T1
T11
T11
T11
T6
T2
T4
1
3
3
4
3
4
5
4
5
1
2
2
3
2
1
1
2
3
2
3
1
2
3
4-20mA
(-)
1
DIR
(+)
1
(-)
2
(+)
3
4
SIG
(-)
5
FVS
(+) POSITIVE
(-) NEGATIVE
(-) NEGATIVE
(+) POSITIVE
(+) POSITIVE
SIGNAL
(-) NEGATIVE
SIGNAL
(-) NEGATIVE
(+) POSITIVE
(-) NEGATIVE
(+) POSITIVE
(-) NEGATIVE
(+) POSITIVE
(-) NEGATIVE
NORM. CLOSED
COMMON
NORM. OPEN
SIGNAL
COMMON
GROUND
NEUTRAL
LINE (HOT)
2
FUSE F1 N/A 5 AMP
(+)
REMOTE
T3
IN
1
4-20 (+)
2
Motor
Active
(-)
3
4
PLS
5
S1
T1
120 OHM
IMPEDANCE, NON
POWERED LOOP
0-1000 HZ MAX.
NO VOLTAGE
6 TO 30 VOLT DC
1 AMP MAX.
120 OHM
RESISTANCE
ACTIVE LOOP
Form C
3 AMP MAX AT
250 VAC,
3 AMP MAX AT
30 VOLT DC
5 TO 24 VDC
115V OR 230V AC
MANUAL SWITCH
50 / 60 HZ
100W
5A SLOW BLOW
(20 X 5MM)
DRY
1
RMT
2
COM
3
(HOT)
INPUT
115V
N EUTRAL
LINE
(COMMON)
GROUND
POWER
23
F1
T11
1
FUSE 5A SLOW
BLOW (20 X 5MM)
POWER
Single or dual pump (series) input.
Loop voltage must not exceed 24 Volts.
FREQUENCY
TRANSMITTER
SOURCE
CLOSED WHILE MOTOR
IS ENERGIZED
AC
VOLTAGE
-
+
600 OHM LOAD MAX.
3 AMP MAX @ 250V AC
3 AMP MAX @ 30V DC
WARNING
Terminals T1 Thru T8
Plug type
16 - 24 AWG
BLOCK DIAGRAM
ACTIVE 4-20mA
TRANSMITTER
SOURCE
1
4-20 (+)
2
Motor
Active
(-)
GND (-)
3
4
PULSE
PLS
5
T1
BLUE-WHITE
FVS SENSOR
BLUE-WHITE
MICRO-FLO
FLOWMETER
PULSE OUTPUT
OPEN CIRCUIT
IMPEDANCE MUST
BE GREATER THAN
EXTERNAL DEVICE
50K OHM
6 TO 30V DC
4-20mA RECEIVER
SWITCH LOAD
N EUTRAL
LINE
(COMMON)
(HOT)
GROUND
T11
23
1
(+)
POWER
115V TO 230V
Risk of electric shock - All
wiring must be insulated
and rated 300V minimum.
Power Input Terminal T11
Plug type
14 - 30 AWG
4-20(+)
1
4-20 (+)
2
Motor
Active
(-)
GND (-)
3
4
PLS
5
T1
PWR (+)
(+)
3
4
SIGNAL
SIG
(-)
GND (-)
5
FVS
T4
PWR (+)
(+)
3
4
SIGNAL
SIG
(-)
GND (-)
5
FVS
T4
REMOTE
T3
IN
DRY
1
RMT
2
COM
3
REMOTE
T3
IN
DRY
1
RMT
2
COM
3
4-20
(-)
(+)
2
1
COM
N.C.
N.O.
1
2
3
OUT
1
4-20 (+)
MOTOR
2
Motor
Active
ACTIVE
(-)
GND (-)
3
4
PLS
5
T1
POWER
VOLTAGE
SWITCH
POWER
RED (+)
BARE
BLACK (-)
SIGNAL
NEGATIVE (-)
(-)
(+)
(-)
NC
C
NO
SWITCH
FROM
+
-
(-)
(+)
SIGNAL OUT
NEGATIVE (-)
4.7K OHM
S1
115V
T6
T7
RELAY
Page 10
6.0 How to Operate Chem-Pro® - Control Pad
MODE
Press and release
To select Run Mode
Mode 1: Manual
Mode 2: 4-20mA input
Mode 3: Frequency input
Mode 4: Pulse / Batch
Press and Hold
To configure selected Mode
Mode 0: Setup
Mode 1: Manual
Mode 2: 4-20mA input
Mode 3: Frequency input
Mode 4: Pulse / Batch
PRIME
Chem-Pro Chem-Pro
® ®
Press and release
To prime pump (60 seconds) --See page 27
Press and release
Press UP arrow to increase pump speed (output)
in Manual Operation.
To increase value while in programming mode.
START
STOP
Press and release
To Stop pump at any time.
Press and release
To Start pump.
To begin listening (reacting) to external signal,
such as Remote Start/Stop.
Press and release
Press DOWN arrow to decrease pump speed
(output) in Manual Operation.
To decrease value while in programming mode.
START
STOP
Press and hold
To enter programming mode.
Ÿ
Remote Start/Stop setup
Ÿ
FVS (flow verification sensor) setup
Press and release
To save setting while in programming mode.
To move to next selection while in programming
mode.
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
6.1 Mode Descriptions
Page 11
Mode 0 - Setup
Press and Hold to configure:
Ÿ Remote Start / Stop
Ÿ DFD (Diaphragm Failure Detection) sensitivity
Ÿ FVS (Flow Verification Sensor) time delay - requires sensor
Ÿ 4-20 mA output, available on certain models
Mode 1 - Manual
Run pump locally by selecting pump speed (1 - 100%).
Ÿ Control speed by using up or down arrows after start button is
pressed.
Ÿ Control speed by entering Mode 1 setup and selecting desired
pump speed (1 - 100%)
Mode 2 - 4-20 mA Input Signal
Run pump remotely via external 4-20 mA signal.
Ÿ Press and Hold “MODE” button with Mode 2 selected to
configure settings.
Ÿ Select Mode 2 and press START button to allow pump to be
controlled by external 4-20mA signal.
Mode 0
Mode 1
Mode 2
0
SEt
SPEED
1
OFF
2
OFF
mA
Mode 3 - Frequency (Hz) Input Signal
Run pump remotely via external high frequency (Hz) signal.
Ÿ Press and Hold “MODE” button with Mode 3 selected to
configure settings.
Ÿ Select Mode 3 and press START button to allow pump to be
controlled by external frequency (Hz) signal.
Mode 4 - Pulse Batch Input Signal (low speed pulse)
Run pump remotely via external low speed pulse signal.
Ÿ Press and Hold “MODE” button with Mode 4 selected to
configure settings.
Ÿ Select Mode 4 and press START button to allow pump to be
controlled by external low speed pulse signal.
Mode 3
Mode 4
3
Hz
OFF
4
Hz
OFF
ON
Page 12 Page 13
7.0 Mode 0 - Set Remote Start / Stop
Used to remotely start and stop pump using a dry contact closure signal.
When activated; CLOSE = START and OPEN = STOP.
Set to NO = Remote Start / Stop is disabled
Set to Yes = Remote Start / Stop is enabled
Can be used with external foot pedal, PLC, contact closure or other similar external devices.
Default setting = No (disabled)
Chem-Pro Chem-Pro
® ®
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 0
is selected.
With Mode 0 selected, press and hold MODE button until
‘Remote’ icon begins flashing.
Default setting ‘NO’ will also be visible when entering
remote start / stop setup.
Note: If ‘YES’ had been selected previously, then ‘YES’ will be
displayed on screen.
Press and release DOWN arrow to change setting to ‘YES.’
To change setting back to ‘NO’ press and release UP arrow.
Mode 0
Mode 0
Remote
Icon
Mode 0
0
SEt
0
no
REMOTE
0
yes
REMOTE
Step 4
After you’ve made your selection, press and release MODE
button. This saves your setting.
You can now modify other settings in Mode 0 or you can exit
Setup by pressing and holding MODE button for a few
seconds until you return to Run screen.
Running pump with Remote Start / Stop enabled, ‘REMOTE’ icon will always be visible on lower left side of screen.
Pump will display ‘STBY’ (standby) if pump is in stop mode via contact closure signal. Please use caution in this mode, pump can
start at anytime. If you must perform maintenance to pump, press and release STOP button.
Mode 0
0
yes
REMOTE
7.1 Mode 0 - Set TFD Sensitivity
Chem-Pro pump is equipped with a Diaphragm Failure Detection (DFD) system which is designed to stop pump in
event diaphragm should rupture and chemical enters pump head. This system is capable of detection presence of
a large number of chemicals including Sodium Hypochlorite (chlorine), Hydrochloric (muriatic) Acid, Sodium
Hydroxide, and many others.
Minimum and Maximum setting = 75 % to 100%
Default Setting = 75% (75% is recommended; triggers with most water treatment chemicals without false alarms)
Important: 100% sensitivity setting may trigger false alarm by washdown or rain. 100% setting is only recommended
when absolutely necessary.
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 0
is selected.
With Mode 0 selected, press and hold MODE button until
‘Remote’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Press and release MODE button to scroll through menu until
you see DFD icon.
If you pass DFD screen, continue to press and release
MODE button until TFD icon appears.
Mode 0
Mode 0
Remote
Icon
Mode 0
0
SEt
0
no
REMOTE
0
Dfd
Step 4
Step 5
DFD icon will appear for 1 second, followed by numbers.
Numbers indicate sensitivity value of DFD.
Press and release UP arrow button to increase sensitivity
value.
Press and release DOWN arrow button to decrease
sensitivity value.
After you’ve made your selection, press and release MODE
button. This saves your setting.
You can now modify other settings in Mode 0 or you can exit
Setup by; press and hold MODE button for a few seconds
until you return to Run screen.
Mode 0
0
75.0
Mode 0
0
set
Page 14 Page 15
7.2 Mode 0 - Set FVS (flow verification system)
Flow verification sensor sold separately.
Flow verification system is designed to stop pump in an event sensor does not detect flow during pump operation.
Indicating an empty chemical tank, clogged injection fitting, loose tubing connection, etc.
To allow pump to clear any gasses that may have accumulated over time, an alarm delay time value from 1 to 255
seconds must be programmed.
Note: An alarm delay of 000 seconds disables FVS system.
Chem-Pro Chem-Pro
® ®
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 0
is selected.
With Mode 0 selected, press and hold MODE button until
‘Remote’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Press and release MODE button to scroll through menu until
you see FVS icon.
If you pass FVS screen, continue to press and release
MODE button until FVS icon appears.
Mode 0
Mode 0
Remote
Icon
Mode 0
0
SEt
0
no
REMOTE
0
FVS
Step 4
FVS icon will appear for 1 second, followed by numbers.
These numbers indicate delay time setting for FVS.
Select a delay time in seconds. Delay time is amount of time
pump will wait to receive a pulse from sensor until an alarm
it triggered.
A delay time of 00 deactivates FVS feature.
Step 5
After you’ve made your selection, press and release MODE
button. This saves your setting.
You can now modify other settings in Mode 0 or you can exit
Setup by; press and hold MODE button for a few seconds
until you return to Run screen.
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
Mode 0
0
00
SEC
Mode 0
0
set
7.2 Mode 0 - Set FVS (flow verification system) - Continued
Flow Verification Sensor is designed to give you two installation options.
Sensor can be installed:
!
Directly onto pump head of Chem-Pro® pump, discharge side.
!
Anywhere on discharge side of Chem-Pro® pump.
Wiring for sensor can be connected directly to a Chem-Pro® pump. Pump will stop pumping if sensor detects no
flow. A relay will then close allowing for remote alarm indication or initiation of a back-up pump. Install FVS Flow
Sensor - Flow Verification Sensor should be installed on inlet (suction) side of pump tube.
When installing directly onto pump 3/8” tube discharge fitting:
Sensor includes a PVC tubing insert, located inside sensors female thread connection, that is designed to
seal sensor onto pump tube adapter. Thread sensor onto pump tube until tubing insert is snug against pump
tube fitting - do not over-tighten.
Sensor Model Number
FV-100 30-300
FV-200 100-1000
FV-300 200-2000
FV-400 300-3000
FV-500 500-5000
FV-600 700-7000
Published Flow Range
ML/Min
Actual Working Range with
Chem-Pro® Pump
ML/Min
30-200
50-900
100-1800
300-3000
500-5000
700-7000
FVS
Sensor
C3V | Diaphragm Metering Pump
Program
MODE
Minimum
Maximum
PRIME
IP66
Blue-White Ind.
NEMA 4X
Made in the USA
Confirm FVS flow range - Flow Verification Sensor (FVS) will only function within its operating range. See chart
for available ranges.
NOTE: If pump output is less than 30 ml/min, sensor will not detect chemical and a signal will not be sent to
pump, resulting in an alarm condition.
NOTE: For low viscosity (water-like) fluids only. Consult factory if attempting to use with viscous fluids.
Page 16 Page 17
Chem-Pro Chem-Pro
® ®
7.3 Mode 0 - Set 4-20mA Output
Available on certain models.
Sends a configurable 4-20 mA signal, based on pump rotor speed, to an external device. This feature can be
used to control other pumps (in sync / proportionally), data logging systems, and other external devices for plant
automation.
Default setting: Minimum Speed = 4 mA signal output
Maximum Speed = 20 mA signal output
Set to NO = disabled
Set to Yes = enabled
100
75
50
25
Pump Motor Speed (%)
0
Default Setting
16
20
6
8
4
Milliamp Output (mA) Signal
12
10
18
14
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 0
is selected.
With Mode 0 selected, press and hold MODE button until
‘Remote’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Press and release MODE button to scroll through menu until
you see 4-20 mA icon.
To select Yes, press and release DOWN arrow.
To select No, press and release UP arrow.
To begin configuring values, select Yes.
Then press and release MODE button.
Only available on certain models
Mode 0
Mode 0
Remote
Icon
Mode 0
0
SEt
0
no
REMOTE
4-20 mA Icon
0
yes
MAOUT
Step 4
Minimum pump speed will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
Mode 0
0
4-20 mA Icon
SPEED
MAOUT
0.1
MIN
7.3 Mode 0 - Set 4-20mA Output - Continued
Step 5
Step 6
Step 7
Output signal at minimum speed will now be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Maximum pump speed will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Output signal at maximum speed will now be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Mode 0
Mode 0
4-20 mA Icon
MAOUT
4
4-20 mA Icon
0
SPEED
MAOUT
100.0
4-20 mA Icon
0
MAOUT
20.0
MIN
Step 8
You can now modify other settings in Mode 0 or you can exit
Setup by; press and hold MODE button for a few seconds
until you return to Run screen.
Example 1
0% Pump Output = 4 mA
100 % Pump Output = 20 mA
100
75
50
25
Pump Motor Speed (%)
0
6
8
4
10
Milliamp Output (mA)
12
Signal
16
14
20
18
Example 2
0% Pump Output = 4 mA
50% Pump Output = 16 mA
100
75
50
25
Pump Motor Speed (%)
0
6
4
Milliamp Output (mA)
Mode 0
8
10
Signal
0
set
16
20
18
14
12
Page 18 Page 19
8.0 Mode 1 - Manual Operation
Used to manually control speed of pump.
Use UP and DOWN arrows to adjust speed while pump is running.
To select exact run speed, follow steps below.
Chem-Pro Chem-Pro
® ®
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 1
is selected.
With Mode 1 selected, press and hold MODE button until
‘Speed’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Current pump speed will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and hold MODE button until ‘Speed’
icon stop flashing.
Mode 1
Mode 1
Mode 1
SPEED
1
OFF
SPEED
1
50.0
SPEED
1
50.0
Step 4
Pump will now operate at your pre-configured speed.
Press and release START button to start pump.
Press and release STOP button at anytime to stop pump.
With pump operating in manual mode (Mode 1), pump speed can be changed at anytime by using UP or DOWN arrows during
operation.
Mode 1
SPEED
1
OFF
8.1 Mode 1 - Manual Operation Screen Shots
Runtime Screen Shot 1
Display motor speed percentage.
Pump Running in Manual Operation
Runtime Screen Shot 2
Display 4-20mA output (select models only)
Press and release MODE button to view mA output value
in real-time.
Please note: 4-20mA output is only available on select models. If included in
your model; 4-20mA output must be enabled in Mode 0 (see page 16).
Runtime Screen Shot 3
Display motor speed percentage.
Press and release MODE button to view percentage of
motor speed.
MODE
MODE
SPEED
1
35.0
mA
1
OUT
9.6
SPEED
1
35.0
Page 20 Page 21
9.0 Mode 2 - 4-20mA Input Operation
Chem-Pro Chem-Pro
® ®
Used to remotely control pump with an incoming 4-20 mA signal.
Default setting: 4 mA signal = 0.1% motor speed
20 mA signal = 100.0% motor speed
Step 1
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 2
is selected.
Step 2
With Mode 2 selected, press and hold MODE button until
‘Speed’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Mode 2
Mode 2
100
75
50
25
Pump Motor Speed (%)
0
Default Setting
6
8
4
Milliamp Output (mA) Signal
10
2
16
14
12
mA
OFF
SPEED
2
20
18
0.1
MIN
Step 3
Step 4
Step 5
Minimum pump speed will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
mA value linked to minimum pump speed will be
displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Maximum pump speed will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Mode 2
Mode 2
Mode 2
SPEED
2
0.1
2
MA
4.0
SPEED
2
100.0
MIN
MIN
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
9.0 Mode 2 - 4-20mA Input Operation - Continued
Step 6
Step 7
0%
Output
mA value linked to minimum pump speed will now be
displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
To exit Setup, press and hold MODE button for a few
seconds until you return to Run screen.
10
Example 2
14
12
16
4 mA = 0% Pump Output
20 mA = 100% Pump Output
100
75
50
Pump
Motor Speed (%)
25
0
6
8
4
10
Milliamp input (mA)
from external source
Example 1
14
12
4 mA = 100% Pump Output
20 mA = 0% Pump Output
100%
Output
16
20
18
100
100%
Output
75
50
25
0
Pump
Motor Speed (%)
6
8
4
Milliamp input (mA)
from external source
Mode 2
2
MA
20
Mode 2
2
mA
OFF
10
Example 3
14
12
43.8%
Output
16
20
18
4 mA = 20% Pump Output
16 mA = 43.8% Pump Output
100
75
50
Pump
Motor Speed (%)
20%
Output
25
0
6
8
4
Milliamp input (mA)
from external source
0%
Output
20
18
9.1 Mode 2 - 4-20mA Input Screen Shots
Runtime Screen Shot 1
Display motor speed percentage.
Pump Running in 4-20mA Input Operation
Runtime Screen Shot 2
Display current 4-20mA input signal
Press and release MODE button to view mA input value
in real-time.
Only available on certain models
Runtime Screen Shot 3
Press and release MODE button again to view mA output
value in real-time (available on select models only).
Press and release MODE button again to view motor
speed percentage, as in Screen Shot 1.
Mode 2
Mode 2
MODE
Mode 2
MODE
SPEED
2
35.0
2
mA
9.6
2
mA
9.6
OUT
Page 22 Page 23
Chem-Pro Chem-Pro
® ®
10.0 Mode 3 - Frequency Input (Hz) Operation
Used to remotely control pump with an incoming high speed frequency signal. Typically used with flow meters or
other external devices.
Default setting: 0 Frequency (Hz) = 0% motor speed
1000 Frequency (Hz) = 100% motor speed
100
75
50
Pump
Motor Speed (%)
25
0%
Output
0
Default Setting
400
600
200
0
Frequency Input (Hz)
800
1000
100%
Output
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 3
is selected.
With Mode 3 selected, press and hold MODE button until
‘Speed’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Pump speed at minimum Frequency will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Mode 3
Mode 3
Mode 3
3
Hz
OFF
SPEED
3
SPEED
3
0.1
MIN
0.1
MIN
Step 4
Minimum Frequency (Hz) value will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
Mode 3
3
Hz
1
MIN
10.0 Mode 3 - Frequency Input (Hz) Operation - Continued
Step 5
Step 6
Step 7
Pump speed at maximum Frequency will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Maximum Frequency value will now be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
To exit Setup, press and hold MODE button for a few
seconds until you return to Run screen.
Mode 3
Mode 3
Mode 3
SPEED
3
3
Hz
1000
3
Hz
OFF
0.1
Examples:
0 Hz = 0% Pump Output
1000 Hz = 100% Pump Output
100
75
50
Pump
Motor Speed (%)
25
0%
Output
0
200
0
Frequency Input (Hz)
400
600
800
1000
100%
Output
0 Hz = 100% Pump Output
1000 Hz = 0% Pump Output
100
100%
Output
75
50
25
0
Pump
Motor Speed (%)
200
0
Frequency Input (Hz) Frequency Input (Hz)
400
600
800
1000
0%
Output
20%
Output
0 Hz = 20% Pump Output
800 Hz = 50% Pump Output
100
75
50
Pump
Motor Speed (%)
25
0
200
0
400
Example #1, Ultrasonic flow meter Example #2, Paddlewheel flow meter
or
Injection
Point
Ultrasonic
Flow Meter
S3 Series | Hybrid Ultrasonic Flowmeter
Doppler /
Transit Time
NEMA 4X
IP 66
TM
ProSeries
by Blue-White Ind.
Industries, Ltd.
Injection
Point
Flow Sensor / Meter
600
1000
800
Paddlewheel
50%
Output
Discharge
Line
Discharge
Line
Page 24 Page 25
Chem-Pro Chem-Pro
® ®
11.0 Mode 4 - Pulse Batch (low speed pulse) Operation
Used to remotely control pump with an incoming pulse signal. Can be used with an external foot pedal, a water
meter, a PLC, contact closure, or other low speed pulse devices.
Default setting: 1 Pulse = 100% motor speed for 2.5 seconds
100
75
50
Pump
Motor Speed (%)
25
0%
Output
0
Default Setting
400
600
200
0
Frequency Input (Hz)
800
1000
100%
Output
Step 1
Step 2
Step 3
Ensure pump is stopped and LCD reads “OFF.”
Note: Mode cannot be changed while pump is in running.
Press and release STOP button if pump is running.
Press and release MODE button multiple times until Mode 2
is selected.
With Mode 4 selected, press and hold MODE button until
‘On’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Pump on-time will be displayed in either MIN (minutes) or
SEC (seconds).
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Mode 4
Mode 4
Mode 4
4
Hz
OFF
ON
4
Hz
100.0
ON
4
Hz
100.0
ON
MIN
MIN
Step 4
MIN (minutes) or SEC (seconds) will be displayed in lower
right hand corner. This value will be linked to Pump on-time
number in previous screen.
To change this setting, press and release either UP arrow or
DOWN arrow.
To save value, press and release MODE button.
Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.
Mode 4
MIN or
SEC
4
Hz
ON
SEC
11.0 Mode 4 - Pulse Batch (low speed pulse) Operation - Continued
Step 5
Step 6
Step 7
Number of pulses to trigger pump start will be displayed.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
Pump speed during on-time will now be displayed.
Pump will run at this speed after selected number of pulses
is reached from previous menu.
To increase value, press and release UP arrow.
To decrease value, press and release DOWN arrow.
To save value, press and release MODE button.
To exit Setup, press and hold MODE button for a few
seconds until you return to Run screen.
Mode 4
Mode 4
Mode 4
SPEED
Hz
Hz
Hz
4
4
4
OFF
1
ON
1.0
ON
ON
11.1 Mode 4 - Pulse Batch Operation Screen Shots
Runtime Screen Shot 1
Display motor speed percentage.
Pump Running in Pulse Batch Operation
Runtime Screen Shot 2
Display current number of pulses received
Press and release MODE button to view number of
pulses received in real-time.
Runtime Screen Shot 3
Press and release MODE button again to view mA output
value in real-time (available on select models only).
Press and release MODE button again to view motor
speed percentage, as in Screen Shot 1.
Only available on certain models
Mode 4
Mode 4
MODE
Mode 4
MODE
SPEED
4
35.0
4
Hz
2
4
mA
9.6
OUT
Page 26
12.0 Alarm Relay
Pump has a built in 3 amp alarm output relay. Relay is pre-configured to energize on diaphragm failure detection
(DFD) and on Flow Verification Sensor (FVS).
A Flow Verification Sensor must be installed and configured for relay to trigger on no-flow conditions. See page 9
for wiring details.
13.0 Volumetric Test - Calibration
This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity,
suction lift, etc. This test is most accurate for measuring injector’s output in an individual installation.
1. Be sure Injection Fitting and Footvalve / Strainer are clean and working
properly.
2. Fill a large graduated cylinder with solution to be injected.
Chem-Pro Chem-Pro
® ®
3. With pump installed under normal operating conditions, place suction tubing
with Footvalve / Strainer installed in graduated cylinder.
4. Push 3/8” tubing onto priming valve. Place other side of 3/8” tubing in
solution tank. Make sure priming valve is closed by turning valve to right.
5. Run pump until all air is removed from suction line and solution enters
discharge tubing.
If pump does not easily prime, loosen priming valve 1 - 2 turns counter clock
wise. Once air is removed close priming valve.
6. Remove suction tubing from graduated cylinder and refill graduated cylinder
if necessary. Note amount of solution in graduated cylinder.
7. Place suction tubing with Footvalve / Strainer installed back into graduated
cylinder.
8. Run injector for a measured amount of time. A longer testing time will
produce more accurate results.
9. Remove suction tubing from graduated cylinder. Measure amount of
chemical injected.
Injection Fitting /
Check Valve
Discharge / Outlet
(not provided)
C3V | Diaphragm Metering Pump
Program
MODE
Minimum
Maximum
PRIME
IP66
Blue-White Ind.
NEMA 4X
Made in the USA
3/8” Priming
Tubing
(not provided)
Graduated
Container
(not provided)
Footvalve /
Strainer
Suction
Tubing
Example:
During your 1 minute calibration period, say Chem-Pro pumped 1000 Milliliters in 1 minute.
1 US Gallon = 3.785 Liters = 3785 Milliliters
1000 ML/Min
3785
60 = 15.85 GPH (US gallons per hour)
Minutes per hour
Milliliters in a US gallon
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing pump into
specialized systems. Pump should be serviced by qualified persons only.
14.0 Priming Pump
Priming is an essential part of proper pump functionality. It ensures pump
head is devoid of air or gas. Fluid will escape from Priming/Degassing valve
during priming so it is recommended that you attach tubing to barbed fitting
and place opposite end in chemical tank.
Page 27
1. Start by attaching 3/8” OD (1/4” ID) suction tubing to barbed fitting of
priming/degassing valve.
2. Open valve by rotating it counter clockwise one quarter to one half turn.
3. Once valve is open, attach 3/8” OD (1/4” ID) suction tubing to barbed fitting
and place opposite end of tubing into chemical tank.
4. Press and release prime button. Pump will then run for 60 seconds at
100% motor speed, evacuating air/gas from inside pump head.
5. Rotate priming/degassing valve clockwise to close.
15.0 Pump Maintenance
CAUTION
!
CAUTION
!
Prior to service, pump clean water through pump and suction / discharge line to remove
chemical.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
15.1 Routine Inspection and Maintenance
Pump requires very little maintenance. However, pump and all accessories should be checked weekly. This is
especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking,
discoloration or corrosion. Replace worn or damaged components immediately.
TM
CHEM-PRO
Priming /
Degassing Valve
Cracking, crazing, discoloration during first week of operation are signs of severe chemical attack. If this occurs,
immediately remove chemical from pump. Determine which parts are being attacked and replace them with parts
that have been manufactured using more suitable materials. Manufacturer does not assume responsibility for
damage to pump that has been caused by chemical attack.
Brush Kit Life Cycle over 3,000 hours of continuous use at max speed. A spare brush kit is located inside of pump
housing.
15.2 Cleaning Pump
Pump will require occasional cleaning, especially Injection fitting, Footvalve / Strainer, and pump head valves.
Frequency will depend on type and severity of service.
]
Inspect and replace pump head valves as required.
]
When changing diaphragm, pump head chamber and pump head cover should be wiped free of any dirt and
debris.
]
Periodically clean injection / check valve assembly, especially when injecting fluids that calcify such as sodium
hypochlorite. These lime deposits and other build ups can clog fitting, increase back pressure and interfere with
check valve operation.
]
Periodically clean suction strainer.
]
Periodically inspect pump housing (enclosure) for chemical attack. Protect pump housing from continuous
exposure to chemicals, such as drips or fumes from surrounding equipment and plumbing.
Page 28
15.3 Motor Brush Replacement
Brushes wear differently on each side of motor. It is recommended to replace both brushes at the same time.
Top Cover
Brush
Chem-Pro Chem-Pro
Brush Cap (2)
Replacement Brush Kit P/N:
C2 72000-414
C3 72000-378
Extra set
of brushes
® ®
Curvature of
Brush to match
Curvature of Motor
Step 1
Remove 4 black rubber bumpers from bottom frame.
Step 2
Remove 6 screws from underneath side of bottom frame.
Step 4
Lift off top cover from bottom frame carefully. Place top cover close to bottom frame.
Please Note: Wires connecting top and bottom may become unplugged if pulled too far apart.
Step 5
Unscrew and remove brush caps by turning counter-clockwise.
Bottom
Frame
Screws (6)
Rubber
Bumper (4)
Step 6
Remove used brushes and discard properly.
Step 7
Insert new brushes. Be sure to install brushes to that curvature of brush is concentric to curvature of motor.
Please note: One extra set of brushes are provided inside frame.
Intentionally left blank
Page 29
Page 30
16.0 Replacement Parts List
16.1 C2 Parts List
Chem-Pro Chem-Pro
® ®
PART NO.ITEM DESCRIPTION QTY REQ.
90011-081
1
90001-170
2
90001-171
90011-181
3
70001-353
5
70001-354
76200-092
6
76200-093
70001-349
7
70001-350
70001-351
70001-352
70001-347
70001-348
70001-372
70001-373
20000-194
8
20000-195
90003-571
9
90003-569
76001-730
10
76001-731
90001-173
11
90001-172
13
90003-561
14
90002-326
15
90001-181
16
70002-471
70002-472
90011-195
17
90008-402
18
90008-403
19
90010-110
20
90010-133
90010-196
90010-340
212271000-575
71000-447
71000-325
90008-043
23
90006-030
23
90008-031
SCREW 6-32 X .5
COVER P/H C2
COVER P/H NO LOGO
SCREW 10X32 X 1.25
PRIME VALVE VITON®
PRIME VALVE EP
P/HEAD LG C2 KYNAR
P/HEAD SM C2 KYNAR
VALVE .5 M/NPT VIT
VALVE .5 M/NPT EP
VALVE .5 F/NPT VIT
VALVE .5 F/NPT EP
VALVE .5 T-BARB VIT
VALVE .5 T-BARB EP
VALVE .375 TUBE VIT
VALVE .375 TUBE EP
KIT 4 EA. VALVE VIT
KIT 4 EA. VALVE EP
DIAPH. LG C2 PVDF
DIAPH. SM C2 PVDF
BACKUP WASHER LG
BACKUP WASHER SM
P/HEAD LG. SPACER
P/HEAD SM. SPACER
BUMPER FEET
UV LCD CVR PLYCRB
J-BOX GRAY
KIT CONNECT ‘F’ VER.
90008-199 (2 LIQ-T .38
71000-730 (1 LIQ-T .5
90008-406 (1 LIQ-T FLEX
KIT CONNECT ‘V’ VER.
90008-199 (2 LIQ-T .38
71000-730 (1 LIQ-T .5
90008-406 (1 LIQ-T FLEX
90008-403 (1 PLUG .875
SCREW 10-32 X .62
PLUG .5 HOLE LIQ-T
PLUG .875 HOLE LIQ-T
CORD 115V 60H USA 6’
CORD 230V 60H USA 6’
CORD 240V 50H EU 6’
CORD 240V AUS & NZ 6’
FOOTVALVE .5 T CR VIT
FTVALVE .5 CR VT/AF NO SP
FOOTVALVE .5 CR EP NO SP
CLAMP SS .5”
REINFORCEMENT PTFE LG
REINFORCEMENT PTFE SM
2
1
1
8
1
1
2
1
1
1
1
4
1
1
1
1
7
6
5
4
2
2
1
1
3
1
1
1
2
1
14
16
15
10
23
9
76001-361 SUCTION TUBE, 8 FT.
22
21
8
71000-579 INJ .5 BARB
71000-577 INJ .5 M/NPT
17
20
13
19
18
16.2 C3 Parts List
Page 31
PART NO.ITEM DESCRIPTION QTY REQ.
90011-081
1
90001-157
2
90001-158
90011-181
3
90011-049
4
70001-353
5
70001-354
90002-258
6
70001-349
7
70001-350
70001-351
70001-352
70001-347
70001-348
20000-194
8
20000-195
90003-571
9
76001-715
10
13
90003-561
14
90002-326
15
90001-181
16
70002-471
70002-472
90011-195
17
90008-402
18
90008-403
19
90010-110
20
90010-133
90010-196
90010-340
212271000-575
71000-447
71000-325
90008-043
23
76001-361
24
71000-579
71000-577
25 90006-031
SCREW 6-32 X .5
COVER P/H C3
COVER P/H C3 NO LOGO
SCREW 10X32 X 1.25
WASHER #10 P/H SS
PRIME VALVE VITON®
PRIME VALVE EP
P/HEAD LG C3 PVDF
VALVE .5 M/NPT VIT
VALVE .5 M/NPT EP
VALVE .5 F/NPT VIT
VALVE .5 F/NPT EP
VALVE .5 T-BARB VIT
VALVE .5 T-BARB EP
KIT 4 EA. VALVE VIT
KIT 4 EA. VALVE EP
DIAPH. LG C3 PVDF
BACKUP WASHER C3 LG
BUMPER FEET
UV LCD CVR PLYCRB
J-BOX GRAY
KIT CONNECT ‘F’ VER.
90008-199 (2 LIQ-T .38
71000-730 (1 LIQ-T .5
90008-406 (1 LIQ-T FLEX
KIT CONNECT ‘V’ VER.
90008-199 (2 LIQ-T .38
71000-730 (1 LIQ-T .5
90008-406 (1 LIQ-T FLEX
90008-403 (1 PLUG .875
SCREW 10-32 X .62
PLUG .5 HOLE LIQ-T
PLUG .875 HOLE LIQ-T
CORD 115V 60H USA 6’
CORD 230V 60H USA 6’
CORD 240V 50H EU 6’
CORD 240V AUS & NZ 6’
FOOTVALVE .5 T CR VIT
FTVALVE .5 CR VT/AF NO SP
FOOTVALVE .5 CR EP NO SP
CLAMP SS .5”
TUBE SUCTION .5 D, 8’ L
INJECTION .5 BARB
INJECTION .5 M/NPT
REINFORCEMENT PTFE
2
1
1
8
8
1
1
2
14
16
20
17
15
1
1
1
4
1
1
1
19
18
7
4
2
2
1
1
1
1
1
1
5
4
6
10
25
9
13
23
21
22
8
3
2
1
24
Page 32
17.0 DFD (Diaphragm Failure Detection)
Chem-Pro® is equipped with a Diaphragm Failure Detection System which is designed to stop pump and provide
an output alarm in event diaphragm should rupture and chemical enters pump head. Pump will detect a chemical
with a conductivity reading greater than 500 microsiemens. Chemicals with a conductivity of less than 500
microsiemens will not be detected.
Chem-Pro Chem-Pro
® ®
This system is capable of detecting
presence of a large number of
chemicals including Sodium
Hypochlorite (Chlorine),
Hydrochloric (muriatic) Acid, Sodium
Hydroxide, and many others. System
will not be triggered by water (rain,
condensation, etc.) or lubricants.
If system has detected chemical,
pump diaphragm must be replaced
and pump head must be thoroughly
cleaned. Failure to clean pump head
will void warranty.
If DFD alarm occurs, pump will stop,
close an alarm output, and screen
will flash DFD with an alarm icon.
Pump
Head
(suction)
Inlet
Outlet
(discharge)
Diaphragm
DFD
DFD Sensors
Diaphragm
Built -In DFD
Diaphragm Failure
Detection
Typical Installation
Suction Tubing
Chemical Tank
Foot Valve
Discharge Tubing
Blue-White Ind.
Made in the USA
CHEM-PRO
C3V | Diaphragm Metering Pump
MODE
PRIME
tm
Program
Minimum
Maximum
IP66
NEMA 4X
Check Valve
TM
CHEM-PRO
Priming /
Degassing Tubing
Injection /
18.0 Output Versus Pressure
18.1 C2 Output V. Pressure
Small Diaphragm, Max 175 PSIg / 12 bar
Model: C2x2x3
166 RPM
Small Diaphragm
.040” Offset
PSIg (Bar)
175 (12.0)
150 (10.3)
125 (8.6)
100 (6.8)
75 (5.2)
50 (3.4)
25 (1.7)
Feed Rate LPH
0
0 255 10 15 20
Feed Rate US GPH
Page 33
9518.9 37.9 56.8 75.7
Small Diaphragm, Max 175 PSIg / 12 bar
Model: C2x2x1
166 RPM
Small Diaphragm
.060” Offset
PSIg (Bar)
175 (12.1)
150 (10.3)
125 (8.6)
100 (6.8)
75 (5.2)
50 (3.4)
25 (1.7)
17.2 C3 Output V. Pressure
Feed Rate LPH
0
0 255 10 15 20
Feed Rate US GPH
Maximum 100 PSIg / 5.5 bar
Feed Rate LPH
0 5010 20 30 40
Feed Rate US GPH
Model: C3x2x2
130 RPM
.100 Stroke Length
PSIg (Bar)
175 (12.1)
150 (10.3)
125 (8.6)
100 (6.8)
75 (5.2)
50 (3.4)
25 (1.7)
0
Large Diaphragm, Max 175 PSIg / 12 bar
9518.9 37.9 56.8 75.7
Model: C2x2x2
166 RPM
Large Diaphragm
.060” Offset
PSIg (Bar)
175 (12.1)
150 (10.3)
125 (8.6)
100 (6.8)
75 (5.2)
50 (3.4)
25 (1.7)
0
Feed Rate LPH
0 5 10
Feed Rate US GPH
15 20
9518.9 37.9 56.8 75.7
25
Maximum 150 PSIg / 10.3 bar
9518.9 37.9 56.8 75.7
Model: C3x2x1
130 RPM
.060 Stroke Length
PSIg (Bar)
175 (12.1)
150 (10.3)
125 (8.6)
100 (6.8)
75 (5.2)
50 (3.4)
25 (1.7)
0
Feed Rate LPH
0 5 10
Feed Rate US GPH
9518.9 37.9 56.8 75.7
15 20 25
LIMITED WARRANTY
Your new Clem-Pro pump is a quality product and is warranted for 24 months from date of purchase (proof of purchase is required).
The pump will be repaired or replaced at our discretion.
WHAT IS NOT COVERED
• Pump diaphragm and rubber components – They are perishable and require periodic replacement.
• Pump removal, or re-installation, and any related labor charge.
• Freight to the factory, or ProSeries service center.
• Pumps that have been tampered with, or in pieces.
• Damage to the pump that results from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of
maintenance, or alteration which is out of our control.
• Pumps damaged by faulty wiring, power surges or acts of nature.
Blue-White Industries does not assume responsibility for any loss, damage, or expense directly or indirectly related to or arising out of
the use of its products. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the
product other than in normal operation as defined in the pump manual.
Warranty status is determined by the pump's serial label and the sales invoice or receipt. The serial label must be on the pump and
legible. The warranty status of the pump will be verified by Blue-White Industries or a factory authorized service center.
OTHER IMPORTANT WARRANTY INFORMATION
Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human
consumption. When used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before its removal by
filtration. Acid and soda injectors are used for PH control (balance). Blue-White Industries injectors are factory tested with water only
for pressure and performance. Installers and operators of these devices must be well informed and aware of the precautions to be
taken when injecting various chemicals -especially those considered hazardous or dangerous, eye protection must be worn when
working around this product or any other metering type of pump.
Should it become necessary to return the pump for repair or service, you must attach information regarding the chemical used as some
residue may be present within the unit which could be a hazard to service personnel.
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and its components.
Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Contact the factory to obtain a RMA (Return Material Authorization) number. Carefully pack the pump to be repaired. It is recommended
to include foot strainer and injection/check valve fitting since these devices may be clogged and part of the problem. Please enclose a
brief description of the problem as well as the original invoice or sales receipt, or copy showing the date of purchase. Prepay all
shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized ProSeries
service center. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair or replacement is
completed, the factory pays for return shipping to the dealer or customer.
Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not
dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return,
recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the
presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway.
Appliances are labeled in accordance with European Directive 2002/96/EC.
Contact your local waste recovery agency for a Designated Collection Facility in your area.
P.N. 80000-516
R
TM
ProSeries
by Blue-White Ind.
5300 Business Drive, Huntington Beach, CA 92649 USA
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com URL: www.blue-white.com
Rev. 20140819
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