Blue-White CHEM-PRO C3 User Manual

CHEM-PRO

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CERTIFIED FINAL DOCUMENT

®

SERIES C2V / C3V

Operating Manual

ProSeries

2

TWO-YEAR

WARRANTY

ProSeries

by Blue-White Ind.

5300 Business Drive, Huntington Beach, CA 92649 USA

Phone: [phone] FAX: [phone]
E mail: [e-mail] | [e-mail] URL: www.Blue-White.com

TM

R

Page 2

TABLE OF CONTENTS

Section Heading Page

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.3 Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 7

5.0 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.1 Wiring Terminal and I/O Schematics . . . . . . . . . . . . . . . . . . . . . 9

6.0 How to Operate Chem-Pro - Control Pad . . . . . . . . . . . . . . . . . . 10

6.1 Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.0 Mode 0 - Set Remote Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . 12

7.1 Mode 0 - Set TFD Sensitivity. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7.2 Mode 0 - Set FVS (flow verification system) . . . . . . . . . . . . . . . . 14, 15

7.3 Mode 0 - Set 4-20mA Output. . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17

8.0 Mode 1 - Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19

8.1 Mode 1 - Manual Operation Screen Shots . . . . . . . . . . . . . . . . . 19

9.0 Mode 2 - 4-20mA Input Operation . . . . . . . . . . . . . . . . . . . . . . . 20, 21

9.1 Mode 2 - 4-20mA Input Screen Shots . . . . . . . . . . . . . . . . . . . . 21

10.0 Mode 3 - Frequency Input (Hz) Operation . . . . . . . . . . . . . . . . . 22, 23

11.0 Mode 4 - Pulse Batch (low speed pulse) Operation . . . . . . . . . . 24, 25

11.1 Mode 4 - Pulse Batch Operation Screen Shots . . . . . . . . . . . . . 25

12.0 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

13.0 Volumetric Test - Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

14.0 Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

15.0 Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

15.1 Routine Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . 27

15.2 Cleaning Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

15.3 Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

16.0 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

16.1 C2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

16.2 C3 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

17.0 DFD (Diaphragm Detection System) . . . . . . . . . . . . . . . . . . . . . 32

18.0 Output Versus Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

18.1 C2 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

18.2 C3 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chem-Pro Chem-Pro

® ®

PLEASE READ ENTIRE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.

1.0 Introduction

Congratulations on purchasing Chem-Pro® variable speed Diaphragm Metering Pump. A diaphragm pump is a
type of positive displacement pump used for pumping a variety of fluids.

Your Chem-Pro® pump is pre-configured for diaphragm, pump head and fittings that shipped with your metering
pump.

Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may
notice trace amounts of clean water in pump head. This is part of our stringent quality assurance program at Blue­White Industries.

1.1 Available Models

Page 3

C2V Diaphragm Metering Pump

No Metal in fluid path

Max

Pressure

PSIg (bar)

175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)

GPH

.06 - 6.0
.06 - 6.0
.06 - 6.0
.06 - 6.0

.10 - 10
.10 - 10
.10 - 10
.10 - 10
.15 - 15
.15 - 15
.15 - 15
.15 - 15

Feed Rate at 0 PSIg

LPH

.22 - 22
.22 - 22
.22 - 22
.22 - 22
.38 - 38
.38 - 38
.38 - 38
.38 - 38
.55 - 55
.55 - 55
.55 - 55
.55 - 55

ML/Min

3.60 - 360

3.60 - 360

3.60 - 360

3.60 - 360

5.50 - 550

5.50 - 550

5.50 - 550

5.50 - 550

9.20 - 920

9.20 - 920

9.20 - 920

9.20 - 920

C3V Diaphragm Metering Pump

No Metal in fluid path

Max

Pressure

PSIg / bar

150 / 10.3
150 / 10.3
150 / 10.3

100 / 6.8
100 / 6.8
100 / 6.8

GPH

.25 - 25
.25 - 25
.25 - 25

.40 - 40
.40 - 40
.40 - 40

Feed Rate at 0 PSIg

LPH

.96 - 96
.96 - 96
.96 - 96

1.53 - 153

1.53 - 153

1.53 - 153

ML/Min

16.00 - 1600

16.00 - 1600

16.00 - 1600

25.50 - 2550

25.50 - 2550

25.50 - 2550

Connection Type

Fittings

1/2” Male NPT / PVDF

1/2” Female NPT / PVDF

1/2” Hose Barb / PVDF

3/8” Tube compression/ PVDF

1/2” Male NPT / PVDF

1/2” Female NPT / PVDF

1/2” Hose Barb / PVDF

3/8” Tube compression/ PVDF

1/2” Male NPT / PVDF

1/2” Female NPT / PVDF

1/2” Hose Barb / PVDF

3/8” Tube compression/ PVDF

Connection Type

Fittings

1/2” Male NPT / PVDF

1/2” Female NPT / PVDF

1/2” Hose Barb / PVDF

1/2” Male NPT / PVDF

1/2” Female NPT / PVDF

1/2” Hose Barb / PVDF

115V AC

C2V243XVA
C2V243XVB
C2V243XVC
C2V243XVD
C2V241XVA
C2V241XVB
C2V241XVC
C2V241XVD
C2V242XVA
C2V242XVB
C2V242XVC
C2V242XVD

115V AC

C3V241XVA
C3V241XVB
C3V241XVC
C3V242XVA
C3V242XVB
C3V242XVC

Max. 166 Strokes Per Minute

C2V Model Numbers

230V AC

C2V253XVA
C2V253XVB
C2V253XVC
C2V253XVD
C2V251XVA
C2V251XVB
C2V251XVC
C2V251XVD
C2V252XVA
C2V252XVB
C2V252XVC
C2V252XVD

220V AC

C2V263XVA
C2V263XVB
C2V263XVC
C2V263XVD
C2V261XVA
C2V261XVB
C2V261XVC
C2V261XVD
C2V262XVA
C2V262XVB
C2V262XVC
C2V262XVD

Max. 130 Strokes Per Minute

C3V Model Numbers

230V AC

C3V251XVA
C3V251XVB
C3V251XVC
C3V252XVA
C3V252XVB
C3V252XVC

220V AC

C3V261XVA
C3V261XVB
C3V261XVC
C3V262XVA
C3V262XVB
C3V262XVC

!Chem-Pro® Pumps motor speed is linear over the entire 1% to 100% adjustment range.
!Output versus pressure is nearly linear in all models.
!Feed rates taken in laboratory environment with clean water after 20 minute diaphragm break-in period with a 3 foot (1 meter) suction lift.

Optional Extended Brackets

Stainless Steel extended brackets allow pump to be securely mounted to most any surface;
floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in
hard to reach areas.

nRaise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.
nMade out of tough Stainless Steel.
nProvides a stable mounting surface.

Model #

72000-380

Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws

Description

Page 4 Page 5

Chem-Pro Chem-Pro

® ®

2.0 Specifications

Maximum working pressure*:

175 psig (12 bar), *model specific
Note: see individual pump model maximum pressure ratings.

Maximum Fluid temperature (excluding pump tubes):

o o

130 F (54 C)
Note: see individual pump tube assembly maximum temperature
ratings.

Maximum fluid viscosity:

1,000 Centipoise

Maximum suction lift:

15 ft. Water, 0 psig (4.5 m, 0 bar)

Ambient Operating Temperature

O O O O

14 F to 115 F (-10 C to 46 C)

Ambient Storage Temperature

O O O O

-40 F to 158 F (-40 C to 70 C)

Operating Voltage:

115VAC/60Hz, 1ph (1.5 Amp Maximum)
230VAC/60Hz, 1ph (0.7 Amp Maximum)
220VAC/50Hz, 1ph (1.0 Amp Maximum)
240VAC/50Hz, 1ph (1.0 Amp Maximum)

Power Cord Options:

115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)

Motor:

Brushed DC, 1/8 H.P.

Duty cycle:

Continuous

Motor speed adjustment range 100:1:

1.0% - 100% motor speed (1.3 to 130 RPM)

Motor speed adjustment resolution:

0.1% increments

Accuracy:

+/- 2% of full scale
Repeatability +/- 0.5%

Display

Backlit LCD, UV resistant.

Keypad

Five button positive action tactile switch keypad.

Enclosure:

NEMA 4X (IP66), Powder coated aluminum.
Maximum overall dimensions:
C2 models: 11-3/4”W x 7-3/4”H x 10-3/4”D (298W x 197H x 274D mm)
C3 models: 13-1/8”W x 9”H x 10-3/4”D (333W x 228H x 274D mm)

Approximate shipping wt:

C2 models: 24 lb. (10.9 Kg)
C3 models: 29 lb. (13.1 Kg)

2.1 Materials of construction

Wetted components: Non-Wetted components:

Pump Head Assembly:

Pump Head: ........ ...... ...... ...... ......PVDF

Adapter Connections: ........... ......PVDF

Prime/Degassing Valve: ........ ......PVDF

Valve Cartridges: ...... ............ ......PVDF

Valve Balls: ......... ...... ............ ......Ceramic

Valve Ball Seats: . ............... ... ......TFE/P

Static Seals: .. ...... ............ ............Viton (optional EP)

Diaphragm: ......... ...... ...... ...... ......PTFE coated Hypalon

Injection / Back-flow Check valve:

Body & insert: .......... ............ ......PVDF

Check Ball:......... ...... ...... ...... ......Ceramic

Spring: ............... ...... ...... ...... ......Hastelloy C-276

O-ring seals: ............ ............ ......Viton (optional EP)

Foot Valve / Strainer:

Body & Adapter:. ...... ...... ............PVDF

Check Ball:......... ...... ...... ...... ......Ceramic

Spring: ............... ...... ...... ...... ......Hastelloy C-276

O-ring seals: ............ ............ ......Viton (optional EP)

Filter screen: ............ ............ ......Polypropylene

Suction Tubing: .......... ...... ......Clear PVC (if supplied)

Discharge Tubing

3/4” x 1/2” Tube connections:....Not supplied

1/4” x 3/8” Tube connections:....Natural Polyethylene (LLDPE)

Tetrafluorethylene/propylene

q

q q

q

q

Enclosure:

413 Aluminum (Polyester powder coated)

Pump Head Cover:

413 Aluminum (Polyester powder coated)

Cover Screws:

300 Series Stainless Steel

DFD System Sensor pins:

Hastelloy C-276

Power Cord:

3 conductor, SJTW-A Water-resistant

Mounting Brackets and Hardware:

316 Series Stainless Steel

3.0 Features

Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as seen with solenoid driven
pumps.

Full stroke every time avoids vapor lock.

Variable speed DC motor.

Rated for continuous duty (24X7).

PVDF / PTFE / Ceramic pump head components.

Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by detecting chemical in pump head.

Backlit LCD displays motor speed, input signal values, service and alarm status.

CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and linearity.

Heavy duty PVDF pump head and valves are standard.

Priming valve built directly into pump head.

Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.

3.1 Agency Listings

This pump is ETL listed to conforms to the following:
UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment

This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1, Low Voltage Directive
73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN 50081-1/BS EN 50082-1.

Symbol Explanation

!

Enclosure Rating:

WARNING, risk of electric shock

CAUTION, refer to users’ guide

GROUND, PROTECTIVE CONDUCTOR TERMINAL

NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against

incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet,
snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by external
formation of ice on enclosure.

IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against

enclosure from any direction shall have no harmful effects.

Page 6

4.0 Installation

Chem-Pro Chem-Pro

® ®

CAUTION

!

CAUTION

!

CAUTION

!

4.1 Mounting Location

Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump
where it can be easily serviced.

316SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware.

Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible.
Longer discharge tubing increases back pressure at pump head.

Important! Install a back flow prevention check valve at discharge side of pump to prevent system fluid from
flowing back through pump during pump maintenance. Important!

A pressure relief valve is recommended at discharge of pump.

Risk of chemical overdose. Be certain pump does not overdose chemical during backwash
and periods of no flow in circulation system.

Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.

All diagrams are strictly for guideline purposes only. Always consult an expert before
installing metering pump on specialized systems. Metering pump should be serviced by
qualified persons only.

4.2 Dimensions

D

H

C2 Dimensions

A

Dim

A
B

B

C
D

Top

C

E
F
G
H

E

Front Right

G

F

Inches

12.8”

11.5”

32.5

29.2

3.7”

2.5”

11.8”

7.9”

7.3”

6.5”
I
J

13.6”
8”

29.9

20.1

18.4

16.4

34.6

20.3

cm

9.5

6.4

C3 Dimensions

Dim

A
B
C
D
E
F
G
H

Inches

14.1”
12”

3.7”

2.5”

13.1”

9”

7.8”

6.5”
I
J

15”

8”

cm

35.8

30.5

9.5

6.4

33.2

22.9

19.8

16.4
38

20.3

I

Note:

Optional Extended Bracket adds 4.5” (11.43cm) to overall height (dimension G and H). See page 3 for details.

J

4.3 Installing Injection Fitting and Strainer

Page 7

CAUTION

!

CAUTION

!

Proper eye and skin protection must be worn when installing and servicing pump.

This Pump Has Been Evaluated for Use with Water Only.

½” (1.3cm) I.D. Wetted Connection Models; Injection Fitting and Strainer

Discharge Injection Fitting / Check Valve)

Pipe
Tee

½” (1.3 cm)
Male NPT

½” (1.3 cm)
Male NPT
or
½” (1.3 cm)
Hose Barb

Install
upward
for best
results

PVDF

O-Ring, Viton (optional EP)

Spring, Hastelloy C-276

Ball, Ceramic

O-Ring, T/FEP
(optional EP)

PVDF

½” (1.3 cm)
Male NPT
or
½” (1.3cm)
Hose Barb

Removable
275 Micron
Filter

Suction Strainer

PVDF

O-Ring, Viton
(optional EP)

PVDF

Polypropylene

1/4” (.64cm) I.D. Tube Wetted Connection Models; Injection Fitting and Strainer

Discharge Injection Fitting / Check Valve

Install upward
for best results

Injection Nose
may be trimmed
(removed) when
injecting into
small pipe.

PVDF

O-Ring, Viton (optional EP)

Duckbill, Santoprene
(optional)

PVDF

Spring, Hastelloy C-276

Ball, Ceramic

O-Ring, T/FEP (optional EP)

PVDF

1/4” male NPT

½” male NPT

Important!

Duckbill - May reduce
calcium buildup when
injecting bleach.
Duckbill will add
additional back
pressure to pump (up
to 7 psi / .48 bar).
Remove duckbill to
reduce pressure or
when metering viscous
fluids.

Pipe
Tee

Suction Tubing and Strainer

Suction Tubing, PVC
3/8" (.95 cm) OD X
1/4” (.64 cm) ID

Ceramic
Weight

FootValve
Strainer
Assembly

Page 8 Page 9

Chem-Pro Chem-Pro

® ®

5.0 Power Connections

WARNING

Risk of electric shock – cord connected models are supplied with a grounding
conductor and grounding-type attachment plug. To reduce risk of electric shock, be
certain that it is connected only to a properly grounded, grounding-type receptacle.

WARNING

Electrical connections and grounding (earthing) must conform to local wiring codes. Be
certain that a grounding conductor is connected to terminal T11-1 located in wiring
compartment.

WARNING

Risk of electric shock - Disconnect electricity before removing wiring compartment
cover.

Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in
injury. Voltage requirement is printed on pump serial label.

Input power: 115VAC 50/60 Hz 1.5 amp or 230/240VAC 50/60 Hz 0.7 amp.

Power switch located in Junction Box.

Use voltage your power cord is rated for.

Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power
cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded,
grounding type receptacle.

Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected
to terminal T11-1 located in wiring compartment.

Never strap control (input / output) cables and power cables together.

Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in
when power was lost.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

WIRING COMPARTMENT COVER

6 in.

(152 mm)

Ø .50
(12.7 mm)
2-PLCS.

Ø .84 in.
(21.3 mm)
3-PLCS.

115V 60Hz

NEMA 5/15 (USA)

max: 125V AC

POWER CORD OPTIONS

Four power cord plug types available.

Power cord length is 6 feet (3.83 meters)

230V 60Hz

NEMA 6/15 (USA)

max: 250V AC

240V 50Hz

CEE 7/VII (EU)

max: 250V AC

Included cable and conduit connectors:

QTY.

Qty: 2 - .50 Inch (12.7 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), Pre-installed
Qty: 3 - .875 Inch (22.2 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), 2 Pre-installed
Qty: 2 - .50 Inch (12.7 Mm) Liq-tight Connectors For Pass Thru Cords (mat’l = Nylon)

Qty: 3 - .875 Inch (22.2 Mm) Liq-tight Connectors For Pass Thru Cords (mat’l = Nylon)

Qty: 2 - Metallic Liq-tight Connectors For .50 Inch Flexible Conduit (mat’l = Die Cast Zinc), Not Installed

DESCRIPTION

Acceptable Cable Diameter .12 To .26 Inch (3.0 To 6.5 Mm), Not Installed

Acceptable Cable Diameter .20 To .40 Inch (5.1 To =10.0 Mm), 1 Pre-installed W/ Power Cord Models

5.1 Wiring Terminals and I/O Schematics

COM

N.C.

1

T7

RELAY

OUT

OUTPUT

RS-232

P1

FUNCTION

INPUT:

4-20 mA

INPUT:

FREQUENCY, AC
SINE WAVE, TTL,
CMOS

INPUT:

FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FV SENSOR ONLY

INPUT:

FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FS or FP MICRO-FLO
FLOW METER ONLY

INPUT:

REMOTE
START / STOP
(DRY CONTACT C.)

INPUT:

REMOTE
START / STOP
(WET CONTACT C.)

OUTPUT:

4-20 mA

OUTPUT:

RELAY, 3 AMP

OUTPUT:

OPEN COLLECTOR

MOTOR ACTIVE

INPUT:

POWER

N.O.

2

3

TO COM

BOARD

T12

TERM PIN # RATING ELECTRICAL SP.

T1

T1

T1

T1

T4

T4

T4

T4

T4

T3

T3

T3

T3

T6

T6

T7

T7

T7

T1

T1

T11

T11

T11

T6

T2

T4

1

3

3

4

3

4

5

4

5

1

2

2

3

2

1

1

2

3

2

3

1

2

3

4-20mA

(-)

1

DIR

(+)

1

(-)

2

(+)

3
4

SIG

(-)

5

FVS

(+) POSITIVE

(-) NEGATIVE

(-) NEGATIVE

(+) POSITIVE

(+) POSITIVE

SIGNAL

(-) NEGATIVE

SIGNAL

(-) NEGATIVE

(+) POSITIVE

(-) NEGATIVE

(+) POSITIVE

(-) NEGATIVE

(+) POSITIVE

(-) NEGATIVE

NORM. CLOSED

COMMON

NORM. OPEN

SIGNAL

COMMON

GROUND

NEUTRAL

LINE (HOT)

2

FUSE F1 N/A 5 AMP

(+)

REMOTE

T3

IN

1

4-20 (+)

2

Motor

Active

(-)

3
4

PLS

5

S1

T1

120 OHM
IMPEDANCE, NON
POWERED LOOP

0-1000 HZ MAX.

NO VOLTAGE

6 TO 30 VOLT DC
1 AMP MAX.

120 OHM
RESISTANCE
ACTIVE LOOP

Form C
3 AMP MAX AT
250 VAC,
3 AMP MAX AT
30 VOLT DC

5 TO 24 VDC

115V OR 230V AC
MANUAL SWITCH
50 / 60 HZ
100W

5A SLOW BLOW
(20 X 5MM)

DRY

1

RMT

2

COM

3

(HOT)

INPUT

115V

N EUTRAL

LINE

(COMMON)

GROUND

POWER

23

F1

T11

1

FUSE 5A SLOW

BLOW (20 X 5MM)

POWER

Single or dual pump (series) input.
Loop voltage must not exceed 24 Volts.

FREQUENCY

TRANSMITTER

SOURCE

CLOSED WHILE MOTOR
IS ENERGIZED

AC

VOLTAGE

-

+

600 OHM LOAD MAX.

3 AMP MAX @ 250V AC

3 AMP MAX @ 30V DC

WARNING

Terminals T1 Thru T8
Plug type
16 - 24 AWG

BLOCK DIAGRAM

ACTIVE 4-20mA

TRANSMITTER

SOURCE

1

4-20 (+)

2

Motor

Active

(-)

GND (-)

3
4

PULSE

PLS

5

T1

BLUE-WHITE

FVS SENSOR

BLUE-WHITE

MICRO-FLO

FLOWMETER

PULSE OUTPUT

OPEN CIRCUIT

IMPEDANCE MUST

BE GREATER THAN

EXTERNAL DEVICE

50K OHM

6 TO 30V DC

4-20mA RECEIVER

SWITCH LOAD

N EUTRAL

LINE

(COMMON)

(HOT)

GROUND

T11

23

1

(+)

POWER

115V TO 230V

Risk of electric shock - All
wiring must be insulated
and rated 300V minimum.

Power Input Terminal T11
Plug type
14 - 30 AWG

4-20(+)

1

4-20 (+)

2

Motor

Active

(-)

GND (-)

3
4

PLS

5

T1

PWR (+)

(+)

3
4

SIGNAL

SIG

(-)

GND (-)

5

FVS

T4

PWR (+)

(+)

3
4

SIGNAL

SIG

(-)

GND (-)

5

FVS

T4

REMOTE

T3

IN

DRY

1

RMT

2

COM

3

REMOTE

T3

IN

DRY

1

RMT

2

COM

3

4-20

(-)

(+)

2

1

COM

N.C.

N.O.

1

2

3

OUT

1

4-20 (+)

MOTOR

2

Motor

Active

ACTIVE

(-)

GND (-)

3
4

PLS

5

T1

POWER
VOLTAGE
SWITCH

POWER

RED (+)

BARE

BLACK (-)

SIGNAL

NEGATIVE (-)

(-)

(+)

(-)

NC

C

NO

SWITCH

FROM

+

-

(-)

(+)

SIGNAL OUT

NEGATIVE (-)

4.7K OHM

S1

115V

T6

T7

RELAY

Page 10

6.0 How to Operate Chem-Pro® - Control Pad

MODE

Press and release

To select Run Mode

Mode 1: Manual
Mode 2: 4-20mA input
Mode 3: Frequency input
Mode 4: Pulse / Batch

Press and Hold

To configure selected Mode

Mode 0: Setup
Mode 1: Manual
Mode 2: 4-20mA input
Mode 3: Frequency input
Mode 4: Pulse / Batch

PRIME

Chem-Pro Chem-Pro

® ®

Press and release

To prime pump (60 seconds) --See page 27

Press and release

Press UP arrow to increase pump speed (output)
in Manual Operation.
To increase value while in programming mode.

START

STOP

Press and release

To Stop pump at any time.

Press and release

To Start pump.
To begin listening (reacting) to external signal,
such as Remote Start/Stop.

Press and release

Press DOWN arrow to decrease pump speed
(output) in Manual Operation.
To decrease value while in programming mode.

START

STOP

Press and hold

To enter programming mode.

Ÿ

Remote Start/Stop setup

Ÿ

FVS (flow verification sensor) setup

Press and release

To save setting while in programming mode.
To move to next selection while in programming
mode.

Time-out - Chem-Pro® pumps have a time-out setting of approximately 20 seconds while in configuration menu. If built-in timer
exceeds 20 seconds without a button being pressed, then pump will exit configuration menu. Changes will automatically be saved if
programming mode is allowed to Time-Out.

6.1 Mode Descriptions

Page 11

Mode 0 - Setup

Press and Hold to configure:

Ÿ Remote Start / Stop
Ÿ DFD (Diaphragm Failure Detection) sensitivity
Ÿ FVS (Flow Verification Sensor) time delay - requires sensor
Ÿ 4-20 mA output, available on certain models

Mode 1 - Manual

Run pump locally by selecting pump speed (1 - 100%).

Ÿ Control speed by using up or down arrows after start button is

pressed.

Ÿ Control speed by entering Mode 1 setup and selecting desired

pump speed (1 - 100%)

Mode 2 - 4-20 mA Input Signal

Run pump remotely via external 4-20 mA signal.

Ÿ Press and Hold “MODE” button with Mode 2 selected to

configure settings.

Ÿ Select Mode 2 and press START button to allow pump to be

controlled by external 4-20mA signal.

Mode 0

Mode 1

Mode 2

0

SEt

SPEED

1

OFF

2

OFF

mA

Mode 3 - Frequency (Hz) Input Signal

Run pump remotely via external high frequency (Hz) signal.

Ÿ Press and Hold “MODE” button with Mode 3 selected to

configure settings.

Ÿ Select Mode 3 and press START button to allow pump to be

controlled by external frequency (Hz) signal.

Mode 4 - Pulse Batch Input Signal (low speed pulse)

Run pump remotely via external low speed pulse signal.

Ÿ Press and Hold “MODE” button with Mode 4 selected to

configure settings.

Ÿ Select Mode 4 and press START button to allow pump to be

controlled by external low speed pulse signal.

Mode 3

Mode 4

3

Hz

OFF

4

Hz

OFF

ON