Blue-White C-600P User Manual

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Blue-White

Industries, Ltd.

DIAPHRAGM INJECTOR

MODEL C-600P & C-600HV

5300 Business Drive

Huntington Beach, CA 92649

USA

Phone: 714-893-8529 FAX: 714-894-9492

E-mails: sales@blue-white.com or techsupport@blue-white.com

www.blue-white.com

TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 2

3 Features 3

4 How to install the metering pump 3

4.1 Mount Location 4

Installation 5

4.2 Electrical connections 6

4.3 How to install the tubing and fittings 7

5 How to operate the metering pump 9

5.1 Adjusting the Pump Output - Standard Models 9

5.2 Adjusting the Pump Output - Fixed cycle timer Models 9

5.3 Measuring the pump’s output - volumetric test 10

6 How to maintain the metering pump 10

6.1 Routine inspection and cleaning 10

6.2 How to clean the metering pump 10

Exploded View (C-600HV) 11

Exploded View (C-600P) 13

1.0 Introduction

Thank you for purchasing the positive displacement metering pump. The pump is designed to inject chemicals into piping systems. All models are equipped with a top mounted mechanical flow rate adjustment knob. Optional on/off cycling timers are available.

2.0 Specifications Maximum Working Pressure 125 psig / 8.6 bar* (C-600P)

20 psig 1. 37 bar* (C-600HV)

o o

Maximum Fluid Temperature 130 F / 54 C Output Accuracy +/- 10% of maximum

(water @ 70 F, 0 psig, and 5’ suction lift)

o o

Ambient Temperature Range 14 to 110 F / -10 to 43 C Enclosure Zinc - Metal Duty Cycle Continuous Maximum Viscosity 1,000 Centipoise Maximum Suction Lift up to 10 ft. water Power Requirements 115V60Hz 45 Watts

220V50Hz 45 Watts 230V60Hz 45 Watts 24V60Hz 45 Watts

Dimensions 6-1/2” H x 6-1/2” W x 5-3/4” D (C-600P)

7”H x 6-3/4” W x 6-1/8” D (C-600HV)

Weight 8 lb.

**Depending on Model number

Page 2

C-600

* Most C-600P Models. C-600HV has max pressure rating of 20 PSIG

4.0 How To Install the Metering Pump

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the metering pump into specialized systems. The metering pump should be serviced by qualified persons only.

4.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Install the pump where it can be easily serviced.

Mount the pump to a secure surface or wall using the enclosed

hardware. Wall mount to a solid surface only. Mounting to drywall with anchors is not recommended.

Keep the outlet (discharge) tubing as short as possible. Longer tubing

increases the back pressure at the pump head.

Do not mount the pump directly over your chemical container.

Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container.

Mounting the pump lower than the chemical container will gravity feed

the chemical into the pump. This “flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during servicing.

Your solution tank should be sturdy. Keep the tank covered to reduce

fumes.

Be sure your installation does not constitute a cross connection with the

drinking water supply. Check your local plumbing codes.

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN

WHEN INSTALLING AND SERVICING THE PUMP

3.0 Features

Double-ball ceramic check valves.

PVDF (Kynar) valve assemblies.

Viton o-rings.

High outlet pressure capability of 125 PSIG.*

Easy access, side mounted mechanical feed rate adjustment.

Ball bearing supported motor drive shaft.

Permanently lubricated ball bearing motor.

27:1 adjustment turn down ratio.

Easy servicing.

Includes suction tube foot valve & strainer, suction tube weight, suction

tubing, discharge tubing and injection fitting with internal back-flow check valve and mounting hardware.

CAUTION - This pump has been evaluated for use with water only.

Page 3

C-600

5-5/16”

134.9mm

6-3/4”

171.5mm

6-1/4”

158.8mm

C-600P

C-600HV

FIG. 4.1 DIMENSIONAL DRAWING

C-600

Page 4

6.75”

6.125”

7”

Stud

¼" & ½" NPT Injector

Suction Tube

(vertical)

Chemical Container

Pumping unit

Discharge Tube

TYPICAL INSTALLATION

C-600

Page 5

WEATHER

RESISTANT

Masonry

Stud Mount

WALL MOUNTING

4.2 Electrical Connections

Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

The metering pump is supplied with a junction box for field wiring.

JUNCTION BOX MODELS -To reduce the risk of electric shock, be certain that a grounding conductor is connected to the green grounding screw located in the junction box.

FIG. 4.5 WIRING DIAGRAM - STANDARD MODELS

AC MOTOR

INPUT

VOLTAGE

115V 60Hz

HOT

LEADWIRE

NEUTRAL

LEADWIRE

GROUND

LEADWIRE

230V 60Hz

BLUE or YELLOW*

BLUE

BROWN

RED

GREEN

MOTOR LEADWIRES

Neutral

Hot

Ground (green)

Earth Ground (green)

Common

Hot

Input

Power

220V 50Hz

BLACK or YELLOW*

* Yellow leadwire : thermally protected motor Black or Blue leadwire: standard impedance protected motor

24V 60Hz

WHITE

GREEN

BLUE*

C-600

Page 6

4.3 How To Install the Tubing and Fittings

Inlet Tubing - Locate the inlet fitting of the pump head. Remove the

tube nut. Push the clear PVC suction tubing onto the compression barb of the fitting. Use the tube nut to secure the tube. Hand tighten only.

Footvalve/Strainer -Trim the inlet end of the suction tubing so that the strainer will rest in a vertical position, approximately one inch from the bottom of the solution tank. This will prevent sediment from clogging the strainer. Loss of prime may occur if the footvalve is permitted to lay on the bottom of the solution tank in a horizontal position. Slip the ceramic weight over the end of the suction tube. Press the footvalve/strainer into the end of the tube. Secure the ceramic weight to the strainer. Drop the strainer into the solution tank.

Outlet Tubing - Locate the outlet fitting of the pump head, Remove the tube nut. Push the rigid outlet (discharge) tubing onto the compression barb of the fitting. Use the tube nut to secure the tube. Hand tighten only.

Trim the other end of the outlet tube leaving only enough slack to connect it to the Injection/Check valve Fitting . Increasing the length of the outlet tube increases the back pressure at the pump head, particularly when pumping viscous fluids.

Keep the inlet and outlet tubes as short as possible.

FIG. 4.6 WIRING DIAGRAM - FIXED TIMERS

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN

WHEN INSTALLING AND SERVICING THE PUMP

Earth Ground (green)

120VAC

HOT LOAD

220/230 VAC

Hot

Power Cord

AC MOTOR

Timer Board

Neutral Hot

Cycle Adjustment Potentiometer

Common

C-600

Page 7

C-600

Page 8

Discharge Tube

(Opaque P.E.)

Outlet Adapter

Tube Nut

Inlet Adapter

Tube Nut

Suction Tubing

(clear PVC)

Pump Head

FootValve

FootValve Assembly

Must be installed in

a vertical position.

FootValve Assemble

Ceramic Weight

Suction Tubing

Clamp

Lock Nut

Footvalve Adapter

O-Ring

Ceramic Ball

O-Ring

Footvalve Body

Footvalve Strainer

FIG. 4.8 C-600P

FootValve Assy.

C-600P

PumpHead

C-600HV

PumpHead

C-600HV

FootValve Assy.

4.3.4 Injection/Check Valve Fitting Installation -

The Injection/Check valve fitting is designed to install directly into either 1/4” or ½” female pipe threads. This fitting will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.

Install the Injection/Check valve directly into the tee fitting. Do not install the fitting into a pipe stud and then into the tee. The solution must inject directly into the flow stream.

Use PTFE thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten only.

FIG. 4.9 C-600P

INJECTION/CHECK VALVE

TEE INSTALLATION AND EXPLODED VIEW

5.0 How To Operate The Pump

5.1 Adjusting the Pump Output- The flow rate can be adjusted within a range

of approximately 10%-100% of maximum output (27:1 turndown ratio) by means of a mechanical, cam type mechanism. The mechanism adjusts the pump’s stroke length to 1 of 27 settings within the flow range. The pump’s output is affected by the pressure of the system , the amount of suction lift, and the viscosity of the fluid being injected into the pump must be over-sized to allow for these factors. Sizing the pump to allow adjustment within the midrange is preferred to maintain accuracy. Consult the factory for individual pump model output curve data.

To adjust the pump output:

1. Make sure the pump is off before adjusting.

2. Loosen the wing nut.

3. Turn adjusting knob so the pointer is on the desired setting. Note: pump less

chemical at first, then re-adjust.

4. While holding the knob, tighten the wing nut to keep the knob at the desired setting. Note: wing nut must be tight.

Priming The Pump

Each pump is factory tested with water. The test water is sealed in the pump head keeping the valves dry to aid in priming. If the valves have dried or priming is difficult due to back pressure, do the following:

1. Remove the opaque discharge tubing from the top valve fitting in the pumphead.

2. Remove the top and bottom valve fittings and immerse in water to wet the valves. Reinstall the fittings.

3. With the discharge tubing removed, start the pump. Stop the pump when the fluid enters the pumphead.

4. Attach the discharge tubing to the top valve fitting.

5. Be sure the footvalve/strainer is attached to the suction tubing and is installed

in a vertical position.

If your installation is at high altitude, priming may be more difficult since the atmospheric pressure is decreased. When the suction line is dry, the diaphragm may not create enough pull. If this is the case, do the following:

1. Remove the clear suction tube from the bottom valve fitting and fill completely with water.

2. While the pump is running, attach the tube (filled with water) to the bottom valve fitting.

3. When the fluid enters the pumphead, place the foot valve in the solution tank.

4. Be sure the footvalve/strainer is attached to the suction tubing and is installed

in a vertical position.

Adjustment Knob

Wing Nut

FIG. 5.1 Adjustment Cam

C-600

Page 9

5.3 Measuring the Pump’s Output - Volumetric Test.

This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity, suction lift, etc. This test is the most accurate for measuring the injector’s output in an individual installation.

1. Be sure the Injection Fitting and Footvalve/Strainer is clean and working properly.

2. With the injector installed under normal operating conditions, place the Footvalve/Strainer in a large graduated cylinder.

3. Fill the graduated cylinder with the solution to be injected and run the injector until all air is removed from the suction line and the solution enters the discharge tubing.

4. Refill the graduated cylinder, if necessary, and with the Footvalve completely submerged in the solution, note the amount of solution in the graduated cylinder.

5. Run the injector for a measured amount of time and note the amount of fluid injected. A longer testing time will produce more accurate results.

6.0 How to Maintain the Pump

6.1 Routine Inspection and Maintenance

The Pump requires very little maintenance. However, the pump and all accessories should be checked regularly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately. Cracking, crazing, discoloration and the like during the first week of operation are signs of severe chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. The manufacturer does not assume responsibility for damage to the pump that has been caused by chemical attack.

6.2 How to Clean the Pump

The Pump will require occasional cleaning, especially the Injection fitting, the

Footvalve/Strainer, and the pump head valves. The frequency will depend on the type and severity of service When changing the diaphragm, the pump head chamber and pump head cover should be wiped free of any dirt and debris. Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back pressure and interfere with the check valve operation. Periodically clean the suction strainer. Periodically inspect the air vents located on the back of the motor compartment and under the pump head. Clean if necessary.

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN

WHEN INSTALLING AND SERVICING THE METERING PUMP

Page 10

C-600

C-600HV

Page 11

C-600

Exploded View

Catalog No. Description Amount Reqd.

1. C-3391-10 Injection Fitting 1

2. C-3330 Clamp 4

3. C-334-10 Tubing 5/8” O.D. , 5FT 2

4.C-428-10 Top Adaptor, 5/8” Tube 1

5. 90003-033 O-ring (EP) (Viton) 1

6. C-354-2 Spring 1

7. C-926E Check Valve (Hypalon) 1

C-926V Check Valve (Viton) 1

8. C-3203 Headblock (Clear) (Polyethylene) 1

9. C-3504 Screw, (Headblock) #8-32X1 1/2 4

10. C427-10 Bottom Adaptor, 5/8” Tube 1

11. C-3345C Lock Nut 1

12. C-3345C O-ring 1

13. C-3373-10 Foot Strainer 1

14. C-3393-10 Combination Foot Strainer Bulkhead 1

15. C-3106NH Diaphragm (Hypalon) 1

C-3106NV Diaphragm (Viton) 1

16. 90006-526 Aluminum Backup Washer 1

17. 76000-514 H.V. Aluminum Spacer 1

18. C-3301 Motor Mount 2

19. C-624 Screw 10-32X1/2 4

20. C-3325 Cam Set 1

21. C-3304 Yoke and Bearing 1

22. 90011-155 Screw 6-32X3/8” 1

23. 90002-201 Cam Cover 1

24. C-618P-60 Gearbox Assembly(60 RPM) 1

C-618P-125 Gearbox Assembly(125 RPM) 1 C-618P-250 Gearbox Assembly(250 RPM) 1

25. C-612PB Armature Bearing 2

26. C-615P1 Motor Winding (115V-60hz) 1

C-615P2 Motor Winding (230V-60hz) 1 C-615P3 Motor Winding (220V-50hz) 1

27. 70000-027 Rotor w/ Spacers 1

28. C-612F Armature Fan 1

29. C-625 Motor Screw 8-32X2 3/4 2

30. C-608P Motor Cover (Zinc) 1

C-608P(AL) Motor Cover (Aluminum) 1

31. C-628 Cover Screw 6-32 X 2 3/4 2

32. 90007-515 1/2“ Aluminum Chase Nipple 1

33. C-308J Junction Box 1

34. 90011-129 Junction Box screw 8-32 X 5/16 2

C-600HV Parts List

Page 12

T.I. Anti siphon valve fitting

Threaded Anti siphon valve, ¼ & ½” N.P.T.

Optional

Exploded View

C-600P

Page 13

CCatalog No. Description Amount Reqd.

1. C-395-6V Injection valve 6 PSI, Viton 1 C-395-6E Injection v

alve 6 PSI, EP (optional) 1

2. C-335-6 Discharge Tubing 3/8 OD, 5ft. Opaque Poly-E 1

3. C-330-6 Tube Nu

t 2

4. K-568V-4 Bullet valve (double ball), Viton, 4 pack set 2 K-568V-10 bullet valve (double ball

), Viton, 10 pack set 2 K-569E-4 Bullet valve (double ball), EP, 4 pack set (optional) 2 K-569

E-10 Bullet valve (double ball), EP, 10pack set(optional) 2

5. C-334-6 Suction tubing 3/8’ OD, 5ft. Cle

ar PVC w/ indicator 1

6. C-346 Ceramic weight 1

7. C-345V Foot valve / strainer Poly-Pro, Viton 1 C

-345E Foot valve / strainer Poly Pro, EP (optional) 1

8. C-535 Heavy duty molded pump head 1

9. C-504HD

Screw, HD Pump head 10-32 x 1-1/4’ 4

10. C-535FC Pump head cover, Chem feed logo 1

11. C-628 Cover screw 6

-32 x 2-3/4’ Steel 2

12. C-608P Motor Cover 1

13. C-625 Motor screw 8-32 x 2-1/2’ 2

14. C-612F Rotor Fan 1

15. C

-612PB Rotor Bearing 2

16. C-616PN Rotor w/ Spacer 1

17. C-618P-14 Gearbox Assembly, 14 RPM 1 C-618P-30

Gearbox Assembly, 30 RPM 1 C-618P-45 Gearbox Assembly, 45 RPM 1 C-618P-60 Gearbox Assembly, 60

RPM 1 C-618P-125 Gearbox Assembly, 125 RPM 1 C-618P-250 Gearbox Assembly, 250 RPM 1

18. C-301 Moto

r Mount 1

19. C-624 Motor Mount Screw 10-32 x ½’ 4

20. C-325 Cam S/A C-600 1

21. C-304 Yoke w/Bearings 1

22. C-4

06T Diaphragm PTFE coated, EP 1

23. 90011-155 Screw 6-332 x 3/8’ 1

24. 90002-201 Cam Cover 1

25. C-550-6V Bull

et Valve Adapter, Viton O-ring 2

C-560-6E Bullet Valve Adapter, EP O-ring 2

26. 90007-515 ½” Alumin

um Chase Nipple 1

27. C-308J Junction Box Complete w/Cover and Gasket 1

28. C-615P-1 Stator S/A 115V/60Hz,

blue-black (lead wires) 1 C-615P-2 Stator S/A 230V/60Hz, red-black (lead wires) 1 C-615P-3 Stat

or S/A 220V/50Hz, brown-blue (lead wires) 1 C-615P-4 Stator S/A 24V/60Hz, blue-white (lead wires) 1 C-615P-6 Stator S/A 230V/60Hz, red-yellow (lead wires) 1 C-615P-8 Stator S/A 220V/50Hz, brown

-yellow (lead wires) 1

C-615P-9 Stator S/A 115V/60Hz, blue-yellow (lead wires) 1

C- 600P Parts List

Page 14

LIMITED WARRANTY

Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor are covered under warranty for 90 days from the date of purchase. Used peristaltic pump tube assemblies are not warranted. Parts, excluding rubberized goods, are covered under warranty for 12 months from the date of purchase. Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage. Warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.

Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human consumption. When used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before it’s removal by filtration. Acid and soda injectors are used for PH control (balance). Blue-White injectors are factory tested with water only for pressure and performance. Installers and operators of these devices must be well informed and

aware of the precautions to be taken when injecting various chemicals -especially those considered hazardous or dangerous.

Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard to service personnel. Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.

PROCEDURE FOR IN WARRANTY REPAIR

Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting. Enclose a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender.

AUTHORIZED SERVICE CENTERS

ARKANSAS Picard Chemical BT Environmental, Inc 1670 S. Congress Avenue Shelter’s Water Refining

Bill Thomason W. Palm Beach, FL 33406 Robert Shelton 225 Castleberry Street 561-965-3434 2708 E. Randol Mill Rd. Hot Springs, AR 71901 Arlington, TX 76011 501-624-3837 ILLINOIS 817-640-6188

Mullarkey Associates

CALIFORNIA (NORTHERN)

(Repair Center)

Howard E. Hutching company

12346 S. Keeler Ave.

(Repair Center)

Alsip, IL 60658

7190 Penryn Plaza

708-597-5558

Penryn, CA 95663 800-568-3958

MARYLAND

Swimco Electric Co. Century Pool Service, Inc

753 Camden Avenue 5020 Nicholson Court, #201 Campbell, CA 95008 Kensington, MD 20895 408-378-2607 301-231-8999

CALIFORNIA (SOUTHERN)

NEW YORK

Blue-White Industries

Sherwood Specialties, Inc.

(Repair Center)

875 Atlantic Ave. ‘B’

5300 Business Drive

Rochester, NY 14609

Huntington Bch. CA 92649

585-546-1211

714-893-8529

COLORADO

NORTH CAROLINA

Denver Winpump

Southern Industrial Sales

5754 Lamer ave

1903 Herring Avenue

.Arvada, CO 80002

Wilson, NC 27893

303-424-3551

800-872-7665

CONNECTICUT

SOUTH DAKOTA

Cronin-Cook & Associates

Son-Aqua Distributing

24 West Road

Jim Robinson

Vernon, CT 06029

2447 W. Main Street

860-875-0544

Rapid City, SD 57702 Rice Pump & Motor Repair 605-343-7716 5740 Powerline Road Ft. Lauderdale FL 33309

TENNESSEE

954-776-6049

Rock City Machine

307 3rd Avenue South

American Pump

Nashville, TN 37201 7580-A W. Tennessee St.

615-244-1371 Tallahassee, FL 32304

850-575-9618

Jerry Lee Chemical Co.

TEXAS

3407 W. Old Fairfield Drive

Alamo Water Refiners

Pensacola, FL 32505

13700 Hwy. 90 West 904-432-9929

San Antonio, TX 78245

210-677-8400

Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area.

Rev.09/18/2012# 80000-017

Blue-White C-600P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual