Blue-White C-1100A, C-1100C, C-1100F, C-1100X Operating Manual
INJECTOR
MODEL C-1100
POSITIVE DISPLACEMENT INJECTOR PUMP
OPERATING MANUAL
Models C-1100A, C-1100C, C-1100F, C-1100X
R
Blue- White
PT SARANA PRIMA ENGUNA
Jl.Gunung Sahari Raya 84 C
Pho ne: 021 4200045 Fax : 021 4200483
Jakarta - 10610
Web sit e: w ww . sp e.c o.i d
Page 2 C-1100
TABLE OF CONTENTS
1.....Introduction.....................................................................................3
2.....Specifications...................................................................................3
3.....Features ...........................................................................................3
4.....Unpacking .......................................................................................4
5.....Installation.......................................................................................4
5.1 ..Mounting location .....................................................................4
5.2..Optional circuit board signal connection installation.................6
5.3. .Input power connections ..........................................................8
5.4..Howto install the tubing and fittings .........................................10
6.....How to operate the Pump...............................................................11
6.1 ..How to adjust the output - manual stroke adjustment...............11
6.2..Fixed cycle timer models ..........................................................12
6.3..Variable speed model ................................................................ 12
6.4..FVS -Flow Verification System ................................................13
7.....How to maintain the Pump.............................................................14
7.1 ..Routine inspection and cleaning................................................14
7.2..Howto clean the pump .............................................................. 14
7.3 ..Measuring the pump output - Volumetric test...........................14
Pump head and Valve exploded view drawing .............................15
Replacement parts drawing............................................................16
Replacement parts list.....................................................................17
Warranty information ....................................................................18
C-1100
1.0 Introduction
Congratulations on purchasing the C-1100 Model-E positive displacement
Metering Pump. The C-1100 is designed to inject chemicals into piping
systems and is capable of injecting against system pressures up to 150 PSI
(10.4 bar). In addition to the front mounted mechanical flow rate adjustment, the C-1100A and C-1100C models include timer circuitry, and C1100F includes speed control circuitry designed to adjust the pump’s output.
This manual covers models with the following feed rate mechanisms:
1. Fixed Cycle Timer & Mechanical Stroke Length - (Models C-1100A
and C-1100C) The fixed speed pumping mechanism is turned on and off by
an electronic timer. The total cycle time is factory set. The on-time cycle is
adjustable from 5% through 100% of the total cycle time. Model C-1100A
has a 60 second cycle with a 60 second adjustable on-time. Model C-1100C
has a 5 second cycle with a 5 second adjustable on-time.
2. Variable Speed Controller & Mechanical Stroke Length - (Model C1100F) The speed of the pumping mechanism is adjustable from 5%
through 100%.
3. Mechanical Stroke Length - (Model C-1100X) Mechanical adjustment only.
2.0 Specifications
Maximum Working Pressure 150 psig / 10.4 bar (most models)
Maximum Fluid Temperature 130 F / 54 C
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Viscosity 1,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts,
Dimensions 6-1/4” H x 10-1/8” W x 9” D
Weight 8 lb. / 3.6 Kg
o o
o o
220V50Hz 40 Watts,
230V60Hz 45 Watts
Page 3
3.0 Features
!
Double-ball, springless ceramic check valves with PVDF (Kynar) body,
TFE/P (Aflas) and Viton o-ring seals.
!
Easy access, front mounted mechanical feed rate adjustment.
!
High outlet pressure capability of 150 psig (most models)
!
Easy to adjust cycle timer or electronic motor speed control.
!
400:1 adjustment turn down ratio. (Model C-1100X turndown 20:1)
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
Page 4
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
C-1100
4.0 Unpacking
Your pump package should contain the following:
1 - Injector pump
1 - Suction tube footvalve & strainer assembly
1 - Ceramic tubing weight
1 - 5’ Length of clear PVC suction tubing
1 - 5’ Length of opaque LLDPE discharge tubing
1 - Injection fitting with internal back-flow check valve
1 - Mounting hardware kit
5.0 Installation
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
ø Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the pump into specialized systems. The pump
should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection
point and electrical supply. Although the pump is designed to withstand
outdoor conditions, a cool, dry, well ventilated location is recommended.
Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware.
Wall mount to a solid surface only. Mounting to drywall with anchors is not
recommended.
!
Mount the pump close to the injection point. Keep the outlet (discharge)
tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!
Your solution tank should be sturdy. Keep the tank covered to reduce
fumes. Do not mount the pump directly over your tank. Chemical fumes
may damage the unit. Mount the pump off to the side or at a lower level
than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the
chemical into the pump. This “flooded suction” installation will reduce
output error due to increased suction lift. You must install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during
servicing.
!
Be sure your installation does not constitute a cross connection with the
drinking water supply. Check your local plumbing codes.
C-1100
Page 5
INJECTOR MOUNTING
Floor Mount
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Injection / Check valve
with 1/4” and 1/2” male
pipe threads.
Mount in upward position
to prevent trapped gasses
in the injection fitting.
Ceramic Weight
7-5/8”
3-1/2”
7-3/8”
TYPICAL INSTALLATION
Discharge
Tube
Suction
Tube
Strainer
Wall Mount
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
Note: For wall-mounting, drill & thread into
solid wood only.
Wall or shelf mount
A-100N
50%
away from the top of the
25%
75%
100%
0%
solution tank. Chemical
ON OFF
O
I
fumes can damage the
unit.
Chemical
Container
with cover
8-3/16”
®
Pumphead
Adjustment knob
1
9 IN. (235 MM)
4
Slide Clamps*
Electronic Control
PARTS LOCATOR DRAWING
50%
25%
75%
100%
0%
ON OFF
L
A
I
T
U
Y
Q
O
I
P
T
R
BLUE-WHITEINDUSTRIES
C
O
U
D
Control Cover
10 IN. (254 MM)
Motor Housing
Rear Cover
(159
1
6
IN.
4
MM)
Page 6
C-1100
5.2 Optional circuit board signal connection installation - The
pump includes three optional external signal connections:
!
FVS - FLOW VERIFICATION SENSOR INPUT
Accepts a pulse signal from an optional Blue-White sensor confirming that
fluid is passing through the pump. Triggers and alarm output if fluid is not
detected.
!
AL - ALARM OPEN COLLECTOR OUTPUT
The output (purple wire) sinks to DC ground when an alarm condition
exists. 6-30Vdc collector voltage. 50mAdc maximum sinking current.
!
MA - MOTOR ACTIVE OPEN COLLECTOR OUTPUT
The output (brown wire) sinks to DC ground when the motor is deenergized. 6-30Vdc collector voltage. 50mAdc maximum sinking current.
All signal wires must be connected to the circuit board, located inside the
pump enclosure, using connector plug wiring assemblies. A liquid-tight
connector must be installed in the pump enclosure wall and the signal wires
passed through the liquid-tight connector and secured. See pages 8 & 9 for
wiring details.
1. Remove the rear enclosure panel.
2. Remove knock-out using a screwdriver.
3. Trim edge with a knife and remove sharp edges.
4. Install the provided liquid-tight connector.
5. Connect the connector plug to the circuit board.
1/2” DIAMETER KNOCKOUT
LIQUID-TIGHT CONNECTOR
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