Blue-White C-1100 User Manual

INJECTOR

®

MODEL C-1100 MODEL-V

VARIABLE SPEED

POSITIVE DISPLACEMENT INJECTOR PUMP

OPERATING MANUAL

R

Blue-White

Industries, Ltd.

5300 Business Drive

Huntington Beach, CA 92649

Phone: [phone] FAX: [phone]

E mail: [e-mail] or [e-mail]

Website: www.blue-white.com

USA

Page 2 C-1100V

TABLE OF CONTENTS

1.....Introduction .....................................................................................3

2.....Specifications ............. .............. .............. ..........................................3

3.....Features........ .............. .............. .............. .............. .............. ..............3

4.....Unpacking.... .............. .............. .............. .............. .............. ..............3

5.....Installation ................. .............. .............. .............. .............. ..............4

5.1..Mounting location .....................................................................4

5.2..Input power connections ................. .............. .............. ..............5

5.3..External input signal connections..............................................6

5.4..How to install the tubing and fittings.........................................8

6.....How to operate the Pump .................................................................10

6.1..Description of pump output adjustment controls .......................10

6.2..How to adjust the output - manual stroke adjustment .. ..............11

6.3..Mode 1 - Manually Adjusting the output...................................11

6.4..Mode 2 - 4-20 mA input.... .............. .............. .............. ..............12

6.5..Mode 3 - 0-10 VDC input ............... .............. .............. ..............14

6.6..Mode 4 - Frequency (Hz) input .................................................16

6.7..Measuring the pump output - Volumetric test .............. ..............18

6.8..FVS Flow Verification System ....... .............. .............. ..............18

7.....How to maintain the Pump ....... ........................................................20

7.1..Routine inspection and cleaning................................................20

7.2..How to clean the pump ..... ........................................................20

7.3..500 hour service warning timer ....... .............. .............. ..............20

Pump head and Valve exploded view drawing ..... .............. ..............21

Replacement parts drawing ...... .............. .............. .............. ..............22

Replacement parts list ............................ .............. .............. ..............23

Warranty information.......................................................................24

Authorized service centers ..................... .............. ..

..........................25

2.0 Specifications

Maximum Working Pressure 150 psig / 10.4 bar (most models)

o o

Maximum Fluid Temperature 130 F / 54 C

o o

Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Adjustment Range 5-100% of speed
Maximum Viscosity 1,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 108/130Vac 60Hz 40 Watts,

208/250Vac 40Hz 40 Watts,
208/250Vac 60Hz 45 Watts

Dimensions 6-1/8” H x 10-1/8” W x 9” D
Weight 12 lb.

Page 3

1.0 Introduction

Congratulations on purchasing the C-1100 Model-V Variable speed positive
displacement metering pump. The C-1100 is designed to inject chemicals
into piping systems and is capable of injecting against a high system
pressure up to 150 PSI (10.4 bar). In addition to the front mounted
mechanical flow rate adjustment, the C-1100 Model-V unit is equipped with
an external input control circuitry which allows the pumps output to be
externally controlled by either a 4-20mA input signal, a 0-10V DC input
signal or a pulsed input signal.

C-1100V

4.0 Unpacking

Your pump package should contain the following:
1 - Injector pump
1 - suction tube footvalve & strainer assembly
1 - ceramic tubing weight
1 - 5’ Length of clear PVC suction tubing
1 - 5’ Length of opaque LLDPE discharge tubing
1 - Injection fitting with internal back-flow check valve
1 - Mounting hardware kit

3.0 Features

!

TFE/P (Aflas) and Viton o-ring seals.

!

Easy access, front mounted mechanical feed rate adjustment.

!

High outlet pressure capability of 150 psig (most models).

!

400:1 adjustment turn down ratio(speed and stroke combined).

!

Digital electronic feed rate control.

!

Corrosion proof Valox housing.

!

Tamper resistant electronic control panel cover.

Double-ball, springless ceramic check valves with PVDF (Kynar) body,

5.0 Installation

Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the pump into specialized systems. The pump
should be serviced by qualified persons only.

5.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection
point and electrical supply. Although the pump is designed to withstand
outdoor conditions, a cool, dry, well ventilated location is recommended.
Install the pump where it can be easily serviced.

!

Mount the pump to a secure surface or wall using the enclosed hardware.
Wall mount to a solid surface only. Mounting to drywall with anchors is not
recommended.

!

Mount the pump close to the injection point. Keep the inlet (suction) and
outlet (discharge) tubing as short as possible. Longer discharge tubing
increases the back pressure at the pump tube.

!

Your solution tank should be sturdy. Keep the tank covered to reduce
fumes. Do not mount the pump directly over your tank. Chemical fumes
may damage the unit. Mount the pump off to the side or at a lower level
than the chemical container.

!

Mounting the pump lower than the chemical container will gravity feed the
chemical into the pump. This “flooded suction” installation will aid in
priming the pump and will reduce output error due to increased suction lift.
We recommended installing a shut-off valve, pinch clamp or other means to
halt the gravity feed to the pump during servicing.

!

Be sure your installation does not constitute a cross connection with the
drinking water supply. Check your local plumbing codes.

Page 4

CAUTION: Proper eye and skin protection must be
worn when installing and servicing t

he pump.

Floor Mount

Wall Mount

7-3/8”

7-5/8”

3-1/2”

8-3/16”

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

2 Places

INJECTOR MOUNTING

Note: For wall-mounting, drill & thread into
solid wood only.

C-1100V

CAUTION

ADJUST WHILE RUNNING

DISCHARGE LINES MAY BE
UNDER HIGH PRESSURE. USE
CARE TO PROTECT YOURSELF

WHEN DISCONNECTING.

MAX

MIN

1

2

3

4

5

6

7

8

9

LOOSEN THE LOCK SCREW
TURN KNOB TO DESIRED SETTING
RE-TIGHTEN THE LOCK SCREW

RUN

STANDBY

RUN

FIELD

DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL

2 - 4-20mA

3 - 0-10VDC 4 - PULSE (Hz)

PROGRAM

RESET SERVICE

PRIME

DISPLAY

VARIABLE SPEED PUMP

% SPEED

VDC

SERVICE

ALARM

mA Hz

Page 5

TYPICAL INSTALLATION

Suction

Tube

Chemical
Container
with cover

Discharge

Tube

Strainer

Ceramic Weight

Injection / Check valve
with 1/4” and 1/2” male
pipe threads.
Mount in upward position
to prevent trapped gasses
in the injection fitting.

Wall or shelf mount
away from the top of the
solution tank. Chemical
fumes can damage the
unit.

5.2 Input Power Connections

! Be certain to connect the pump to the proper supply voltage. Using the

incorrect voltage will damage the pump and may result in injury. The
voltage requirement is printed on the pump serial label.

! Removable resistors on the circuit board are factory preset for the correct

voltage. See page 7 Circuit Board Connections diagram for details.

! The pump is supplied with a ground wire conductor and a grounding type

attachment plug (power cord). To reduce the risk of electric shock, be
certain that the power cord is connected only to a properly grounded,
grounding type receptacle.

Note: When in doubt regarding your electrical installation, contact a
licensed electrician.

WARNING: Risk of electric shock.

PARTS LOCATOR DRAWING

®

J-Box

Control Cover

Motor Housing

Rear Cover

Pumphead

6

Slide Clamps*

CAUTION

ADJUST WHILE RUNNING

DISCHARGE LINES MAY BE
UNDER HIGH PRESSURE. USE
CARE TO PROTECT YOURSELF

WHEN DISCONNECTING.

MAX

MIN

1

2

3

4

5

6

7

8

9

LOOSEN THE LOCK SCREW

TURN KNOB TO DESIRED SETTING

RE-TIGHTEN THE LOCK SCREW

Adjustment knob

10 IN. (254 MM)

1
4

IN.

10 IN. (267 MM)

(159

MM)

1
2

Control Panel

C-1100V

RUN

STANDBY

RUN

FIELD

DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL

2 - 4-20mA

3 - 0-10VDC 4 - PULSE (Hz)

PROGRAM

RESET SERVICE

PRIME

DISPLAY

VARIABLE SPEED PUMP

% SPEED

VDC

SERVICE

ALARM

mA Hz

C-1100VPage 6

5.3 External Input Signal Connections

The pump will accept any one of three different types of external input
signals; 4-20 mA , 0-10 VDC, or frequency. The 4-20mA and 0-10 VDC
loops must be powered. Two types of frequency inputs, AC sine waves
(magnetic coils type outputs) and Digital Square waves (Hall Effect signals,
contact closures), are acceptable. A jumper plug located on the circuit board
is factory pre-set for AC sine wave signals, the jumper must be re­positioned when digital square wave signals are being used. See page 7,
“Hz input jumper settings”

All wiring connections are to be made inside of the junction box located on
the side of the pump. A liquid-tite connector is supplied and should be used
for the external signal cable. The signal input wires are color coded to the
type of signal being used.

SIGNAL INPUT/OUTPUT WIRE COLOR CODES

WIRE COLOR CODE

INPUT TYPE

MOTOR ON SIGNAL

6-30V DC open collector output

closed while motor is energized

FLOW VERIFICATION SENSOR

4-20 mA

0-10 VDC

ALARM RELAY

connect 2-conductor plug to either

normally open (NO) (factory default)

or normally closed (NC) side of receptacle.

1 AMP MAX @ 125VAC (24VDC)

BROWN (+) & BLACK (-)

pull-up resistor required - see schematic next page

PURPLE & PURPLE

WHITE (+) & BLACK (-)

BLUE (+) (non-powered) & BLACK (-)

AC sine wave, TTL, CMOS

ORANGE (+) & BLACK (-)(non-powered)

RED/WHITE (+ 20VDC)

BLACK (-)

YELLOW (signal)

CONTACT (10v @ 2 mA max)

HALL EFFECT, NPN

RED (+) & WHITE (-)

PADDLEWHEEL SENSOR SIGNAL INPUT WIRING

PADDLEWHEEL SENSOR

WIRE COLOR CODE

PADDLEWHEEL

SENSOR TYPE

HALL EFFECT SENSOR

BLACK (-)

RED (+)

PUMP INPUT

WIRE COLOR CODE

AC SINE WAVE SENSOR

BARE (signal)

BLACK (-)

RED (+ 20VDC)

WHITE (signal)

BLACK (-)

RED (+)

BLACK (-)

WHITE (+)

C-1100V Page 7

CIRCUIT BOARD CONNECTIONS

AC sine waves

Jumper Not Installed

(open - factory default)

Digital square waves

Jumper Installed

DC

MOTOR

BLACK (-)

RED (+)

Ground (green)

Earth Ground (green)

Common

Hot

AC

Input

Power

PROTECTOR FUSE

1 Amp, 250 Volt AC

(Littlefuse #239001

or Equivalent)

1 AMP
250VAC

MOTOR
RED (+)

MOTOR

BLACK (-)

AC LINE

NEUTRAL

AC LINE

HOT

TS

THERMAL SWITCH

.187 push tab connectors

2 conductors

1

10

1

10

220

AC LINE VOLTAGE SETTINGS

230 VAC

One Jumper Installed

on center position

(ends open)

115 VAC

Two Jumpers Installed

on end positions

(no open pins)

INPUT SIGNAL CONNECTOR

7 wire bundle

Hz INPUT JUMPER SETTINGS

Located under connector

PROBE

NC

NO

ALARM OUTPUT

(CONTACT CLOSURE)

normally open (NO)

(factory default)

TUBE FAILURE SENSOR

PROBE INPUT

2 Grey wires pump head sensors.

BLUE (4-20 mA input)

BLACK (Ground)

YELLOW (verification sensor input)

ORANGE (0-10 VDC input)

RED (+20VDC)

WHITE (frequency input)

JUNCTION BOX

LIQUID-TIGHT
CONNECTOR

ACCEPTABLE CABLE JACKET RANGE:

.118 - .255 INCH
.( 3,0 - 6,5 MM)

EXTERNAL INPUT CABLE

BROWN (motor-on contact output)

PURPLE X2 (alarm relay contacts)

OPEN COLLECTOR MOTOR ON OUTPUT SCHEMATICS

(+) 6 to 30 Vdc

MA

(-) DC Ground

(+) Vdc

(-) Vdc

MAX
LOAD
50mA

2K ohm resistor typical

(+)
24Vdc

(-) 24Vdc

2K ohm

Relay
50mA max coil

TYPICAL EXAMPLE

OUTPUT SCHEMATIC

BROWN (+)

BLACK (-)

Page 8

5.4 How To Install the Tubing and Fittings

! Inlet Tubing - Locate the inlet fitting of the pump head. Remove the tube

nut. Push the clear suction tubing through the tube nut and onto the fitting
barb. Hand tighten the tube nut to secure the tubing.

CAUTION: Proper eye and skin protection must be
worn when installing and servicing t

he pump.

! Footvalve/Strainer - Trim the inlet end

of the suction tubing so that the strainer
will rest approximately two inches from
the bottom of the solution tank. This will
prevent sediment from clogging the
strainer. Slip the ceramic weight over
the end of the suction tube. Press the
strainer’s barbed fitting into the end of
the tube. Secure the ceramic weight to
the strainer. Drop the strainer into the
solution tank.

! Injection/Check Valve Fitting

Installation - The Injection/Check valve

fitting is designed to install directly into
either 1/4” or 1/2” female pipe threads.
This fitting will require periodic
cleaning, especially when injecting
fluids that calcify such as sodium
hypochlorite. See section 7.0.
Install the Injection/Check valve directly
into the piping system. To prevent

trapped gasses, install the fitting in an
upward direction. Use PTFE thread

sealing tape on the pipe threads.
Push the opaque outlet (discharge)
tubing through the tube nut and onto the
compression barb of the Injection/Check
valve fitting. Hand tighten the tube nut
to secure the tubing.

FootValve
Strainer
Assembly

Ceramic
Weight

Suction Tubing

FOOTVALVE/STRAINER

! Outlet Tubing - Locate the outlet

fitting of the pump head. Remove the
tube nut. Push the opaque discharge
tubing through the tube nut and onto the
compression barb of the fitting. Hand
tighten the tube nut to secure the tubing.

Keep outlet tube as short as possible.

Discharge
Tubing

Tube retaining
nut

Injection
Check valve

INJECTION/CHECK VALVE

Pipe tee

Install
upward

C-1100V

Page 9

Discharge Tube
(Rigid P.E.)

Outlet Adapter

Tube Nut

Inlet Adapter

Tube Nut

Suction Tubing
(clear PVC)

Manual
Stroke length
Adjustment knob

Footvalve

CAUTION

ADJUST WHILE RUNNING

DISCHARGE LINES MAY BE
UNDER HIGH PRESSURE. USE
CARE TO PROTECT YOURSELF

WHEN DISCONNECTING.

MAX

MIN

1

2

3

4

5

6

7

8

9

LOOSEN THE LOCK SCREW

TURN KNOB TO DESIRED SETTING

RE-TIGHTEN THE LOCK SCREW

Tube Nut

Injection
Check valve

Ceramic Weight

Lock Screw

Pump Head

Install
upward

C-1100V

RUN

STANDBY

RUN

FIELD

DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL

2 - 4-20mA

3 - 0-10VDC 4 - PULSE (Hz)

PROGRAM

RESET SERVICE

PRIME

DISPLAY

VARIABLE SPEED PUMP

% SPEED

VDC

SERVICE

ALARM

mA Hz