Blue-White C-1100 User Manual

Page 1
INJECTOR
®
MODEL C-1100 MODEL-V
VARIABLE SPEED
POSITIVE DISPLACEMENT INJECTOR PUMP
OPERATING MANUAL
Blue-White
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com
USA
Page 2
Page 2 C-1100V
TABLE OF CONTENTS
1.....Introduction .....................................................................................3
2.....Specifications ............. .............. .............. ..........................................3
3.....Features........ .............. .............. .............. .............. .............. ..............3
4.....Unpacking.... .............. .............. .............. .............. .............. ..............3
5.....Installation ................. .............. .............. .............. .............. ..............4
5.1..Mounting location .....................................................................4
5.2..Input power connections ................. .............. .............. ..............5
5.3..External input signal connections..............................................6
5.4..How to install the tubing and fittings.........................................8
6.....How to operate the Pump .................................................................10
6.1..Description of pump output adjustment controls .......................10
6.2..How to adjust the output - manual stroke adjustment .. ..............11
6.3..Mode 1 - Manually Adjusting the output...................................11
6.4..Mode 2 - 4-20 mA input.... .............. .............. .............. ..............12
6.5..Mode 3 - 0-10 VDC input ............... .............. .............. ..............14
6.6..Mode 4 - Frequency (Hz) input .................................................16
6.7..Measuring the pump output - Volumetric test .............. ..............18
6.8..FVS Flow Verification System ....... .............. .............. ..............18
7.....How to maintain the Pump ....... ........................................................20
7.1..Routine inspection and cleaning................................................20
7.2..How to clean the pump ..... ........................................................20
7.3..500 hour service warning timer ....... .............. .............. ..............20
Pump head and Valve exploded view drawing ..... .............. ..............21
Replacement parts drawing ...... .............. .............. .............. ..............22
Replacement parts list ............................ .............. .............. ..............23
Warranty information.......................................................................24
Authorized service centers ..................... .............. ..
..........................25
Page 3
2.0 Specifications
Maximum Working Pressure 150 psig / 10.4 bar (most models)
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C Duty Cycle Continuous Adjustment Range 5-100% of speed Maximum Viscosity 1,000 Centipoise Maximum Suction Lift up to 30 ft. water Power Requirements 108/130Vac 60Hz 40 Watts,
208/250Vac 40Hz 40 Watts, 208/250Vac 60Hz 45 Watts
Dimensions 6-1/8” H x 10-1/8” W x 9” D Weight 12 lb.
Page 3
1.0 Introduction
Congratulations on purchasing the C-1100 Model-V Variable speed positive displacement metering pump. The C-1100 is designed to inject chemicals into piping systems and is capable of injecting against a high system pressure up to 150 PSI (10.4 bar). In addition to the front mounted mechanical flow rate adjustment, the C-1100 Model-V unit is equipped with an external input control circuitry which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC input signal or a pulsed input signal.
C-1100V
4.0 Unpacking
Your pump package should contain the following: 1 - Injector pump 1 - suction tube footvalve & strainer assembly 1 - ceramic tubing weight 1 - 5’ Length of clear PVC suction tubing 1 - 5’ Length of opaque LLDPE discharge tubing 1 - Injection fitting with internal back-flow check valve 1 - Mounting hardware kit
3.0 Features
!
TFE/P (Aflas) and Viton o-ring seals.
!
Easy access, front mounted mechanical feed rate adjustment.
!
High outlet pressure capability of 150 psig (most models).
!
400:1 adjustment turn down ratio(speed and stroke combined).
!
Digital electronic feed rate control.
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
Double-ball, springless ceramic check valves with PVDF (Kynar) body,
Page 4
5.0 Installation
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended. Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface only. Mounting to drywall with anchors is not recommended.
!
Mount the pump close to the injection point. Keep the inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing increases the back pressure at the pump tube.
!
Your solution tank should be sturdy. Keep the tank covered to reduce fumes. Do not mount the pump directly over your tank. Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This “flooded suction” installation will aid in priming the pump and will reduce output error due to increased suction lift. We recommended installing a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during servicing.
!
Be sure your installation does not constitute a cross connection with the drinking water supply. Check your local plumbing codes.
Page 4
CAUTION: Proper eye and skin protection must be worn when installing and servicing t
he pump.
Floor Mount
Wall Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
INJECTOR MOUNTING
Note: For wall-mounting, drill & thread into solid wood only.
C-1100V
Page 5
CAUTION
ADJUST WHILE RUNNING
DISCHARGE LINES MAY BE UNDER HIGH PRESSURE. USE CARE TO PROTECT YOURSELF
WHEN DISCONNECTING.
MAX
MIN
1
2
3
4
5
6
7
8
9
LOOSEN THE LOCK SCREW TURN KNOB TO DESIRED SETTING RE-TIGHTEN THE LOCK SCREW
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
VDC
SERVICE
ALARM
mA Hz
Page 5
TYPICAL INSTALLATION
Suction
Tube
Chemical Container with cover
Discharge
Tube
Strainer
Ceramic Weight
Injection / Check valve with 1/4” and 1/2” male pipe threads. Mount in upward position to prevent trapped gasses in the injection fitting.
Wall or shelf mount away from the top of the solution tank. Chemical fumes can damage the unit.
5.2 Input Power Connections
! Be certain to connect the pump to the proper supply voltage. Using the
incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label.
! Removable resistors on the circuit board are factory preset for the correct
voltage. See page 7 Circuit Board Connections diagram for details.
! The pump is supplied with a ground wire conductor and a grounding type
attachment plug (power cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly grounded, grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
WARNING: Risk of electric shock.
PARTS LOCATOR DRAWING
®
J-Box
Control Cover
Motor Housing
Rear Cover
Pumphead
6
Slide Clamps*
CAUTION
ADJUST WHILE RUNNING
DISCHARGE LINES MAY BE UNDER HIGH PRESSURE. USE CARE TO PROTECT YOURSELF
WHEN DISCONNECTING.
MAX
MIN
1
2
3
4
5
6
7
8
9
LOOSEN THE LOCK SCREW
TURN KNOB TO DESIRED SETTING
RE-TIGHTEN THE LOCK SCREW
Adjustment knob
10 IN. (254 MM)
1 4
IN.
10 IN. (267 MM)
(159
MM)
1 2
Control Panel
C-1100V
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
VDC
SERVICE
ALARM
mA Hz
Page 6
C-1100VPage 6
5.3 External Input Signal Connections
The pump will accept any one of three different types of external input signals; 4-20 mA , 0-10 VDC, or frequency. The 4-20mA and 0-10 VDC loops must be powered. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and Digital Square waves (Hall Effect signals, contact closures), are acceptable. A jumper plug located on the circuit board is factory pre-set for AC sine wave signals, the jumper must be re­positioned when digital square wave signals are being used. See page 7, “Hz input jumper settings”
All wiring connections are to be made inside of the junction box located on the side of the pump. A liquid-tite connector is supplied and should be used for the external signal cable. The signal input wires are color coded to the type of signal being used.
SIGNAL INPUT/OUTPUT WIRE COLOR CODES
WIRE COLOR CODE
INPUT TYPE
MOTOR ON SIGNAL
6-30V DC open collector output
closed while motor is energized
FLOW VERIFICATION SENSOR
4-20 mA
0-10 VDC
ALARM RELAY
connect 2-conductor plug to either
normally open (NO) (factory default)
or normally closed (NC) side of receptacle.
1 AMP MAX @ 125VAC (24VDC)
BROWN (+) & BLACK (-)
pull-up resistor required - see schematic next page
PURPLE & PURPLE
WHITE (+) & BLACK (-)
BLUE (+) (non-powered) & BLACK (-)
AC sine wave, TTL, CMOS
ORANGE (+) & BLACK (-)(non-powered)
RED/WHITE (+ 20VDC)
BLACK (-)
YELLOW (signal)
CONTACT (10v @ 2 mA max)
HALL EFFECT, NPN
RED (+) & WHITE (-)
PADDLEWHEEL SENSOR SIGNAL INPUT WIRING
PADDLEWHEEL SENSOR
WIRE COLOR CODE
PADDLEWHEEL
SENSOR TYPE
HALL EFFECT SENSOR
BLACK (-)
RED (+)
PUMP INPUT
WIRE COLOR CODE
AC SINE WAVE SENSOR
BARE (signal)
BLACK (-)
RED (+ 20VDC)
WHITE (signal)
BLACK (-)
RED (+)
BLACK (-)
WHITE (+)
Page 7
C-1100V Page 7
CIRCUIT BOARD CONNECTIONS
AC sine waves
Jumper Not Installed
(open - factory default)
Digital square waves
Jumper Installed
DC
MOTOR
BLACK (-)
RED (+)
Ground (green)
Earth Ground (green)
Common
Hot
AC
Input
Power
PROTECTOR FUSE
1 Amp, 250 Volt AC
(Littlefuse #239001
or Equivalent)
1 AMP 250VAC
MOTOR RED (+)
MOTOR
BLACK (-)
AC LINE
NEUTRAL
AC LINE
HOT
TS
THERMAL SWITCH
.187 push tab connectors
2 conductors
1
10
1
10
220
AC LINE VOLTAGE SETTINGS
230 VAC
One Jumper Installed
on center position
(ends open)
115 VAC
Two Jumpers Installed
on end positions
(no open pins)
INPUT SIGNAL CONNECTOR
7 wire bundle
Hz INPUT JUMPER SETTINGS
Located under connector
PROBE
NC
NO
ALARM OUTPUT
(CONTACT CLOSURE)
normally open (NO)
(factory default)
TUBE FAILURE SENSOR
PROBE INPUT
2 Grey wires pump head sensors.
BLUE (4-20 mA input)
BLACK (Ground)
YELLOW (verification sensor input)
ORANGE (0-10 VDC input)
RED (+20VDC)
WHITE (frequency input)
JUNCTION BOX
LIQUID-TIGHT CONNECTOR
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH .( 3,0 - 6,5 MM)
EXTERNAL INPUT CABLE
BROWN (motor-on contact output)
PURPLE X2 (alarm relay contacts)
OPEN COLLECTOR MOTOR ON OUTPUT SCHEMATICS
(+) 6 to 30 Vdc
MA
(-) DC Ground
(+) Vdc
(-) Vdc
MAX LOAD 50mA
2K ohm resistor typical
(+) 24Vdc
(-) 24Vdc
2K ohm
Relay 50mA max coil
TYPICAL EXAMPLE
OUTPUT SCHEMATIC
BROWN (+)
BLACK (-)
Page 8
Page 8
5.4 How To Install the Tubing and Fittings
! Inlet Tubing - Locate the inlet fitting of the pump head. Remove the tube
nut. Push the clear suction tubing through the tube nut and onto the fitting barb. Hand tighten the tube nut to secure the tubing.
CAUTION: Proper eye and skin protection must be worn when installing and servicing t
he pump.
! Footvalve/Strainer - Trim the inlet end
of the suction tubing so that the strainer will rest approximately two inches from the bottom of the solution tank. This will prevent sediment from clogging the strainer. Slip the ceramic weight over the end of the suction tube. Press the strainer’s barbed fitting into the end of the tube. Secure the ceramic weight to the strainer. Drop the strainer into the solution tank.
! Injection/Check Valve Fitting
Installation - The Injection/Check valve
fitting is designed to install directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. See section 7.0. Install the Injection/Check valve directly into the piping system. To prevent
trapped gasses, install the fitting in an upward direction. Use PTFE thread
sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing through the tube nut and onto the compression barb of the Injection/Check valve fitting. Hand tighten the tube nut to secure the tubing.
FootValve Strainer Assembly
Ceramic Weight
Suction Tubing
FOOTVALVE/STRAINER
! Outlet Tubing - Locate the outlet
fitting of the pump head. Remove the tube nut. Push the opaque discharge tubing through the tube nut and onto the compression barb of the fitting. Hand tighten the tube nut to secure the tubing.
Keep outlet tube as short as possible.
Discharge Tubing
Tube retaining nut
Injection Check valve
INJECTION/CHECK VALVE
Pipe tee
Install upward
C-1100V
Page 9
Page 9
Discharge Tube (Rigid P.E.)
Outlet Adapter
Tube Nut
Inlet Adapter
Tube Nut
Suction Tubing (clear PVC)
Manual Stroke length Adjustment knob
Footvalve
CAUTION
ADJUST WHILE RUNNING
DISCHARGE LINES MAY BE UNDER HIGH PRESSURE. USE CARE TO PROTECT YOURSELF
WHEN DISCONNECTING.
MAX
MIN
1
2
3
4
5
6
7
8
9
LOOSEN THE LOCK SCREW
TURN KNOB TO DESIRED SETTING
RE-TIGHTEN THE LOCK SCREW
Tube Nut
Injection Check valve
Ceramic Weight
Lock Screw
Pump Head
Install upward
C-1100V
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
VDC
SERVICE
ALARM
mA Hz
Page 10
Page 10
6.0 How To Operate The C-1100V
6.1 Description of Pump Output Adjustment Controls
- Open the control
panel door by sliding the upper and lower slide clamps to the left.
!
RUN/STANDBY Button -
4
Press to start and stop the pump. The ARROW next to the word RUN will light when in the run mode. The ARROW next to the word STAND-BY will blink when in the stand-by mode.
4
Press to clear ALARM.
4
When pressed with the FIELD Button, initiates a 99 second prime cycle which temporarily overrides the mode setting and runs the pump motor at 100% speed. The ARROW next to the word PRIME will blink.
4
When pressed with the DIGIT button, resets the 500 hour service warning timer to zero.
4
When pressed with the MODE button, initiates the programming mode. The ARROW next to the word PROGRAM will blink.
!
FIELD Button -
4
In the programming mode, selects the digit to be changed.
4
When pressed with the DIGIT button, initiates the Flow Verification Sensor feature and allows programming the alarm delay from 1-256 seconds.
!
DIGIT Button -
4
In the programming mode, increases the selected digit.
4
When pressed with the MODE Button, toggles the display from % motor speed to input signal value.
!
MODE Button -
4
Used to select one of four operating modes.
Mode 1 - Manual Adjustment (external input disabled) Mode 2 - 4-20mA input Mode 3 - 0-10VDC input Mode 4 - Frequency (Hz) input
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
MODE
VDC
SERVICE
ALARM
mA Hz
C-1100V
SLIDE CLAMP
CAUTION
ADJUST WHILE RUNNING
DISCHARGE LINES MAY BE UNDER HIGH PRESSURE. USE CARE TO PROTECT YOURSELF
WHEN DISCONNECTING.
MAX
MIN
1
2
3
4
5
6
7
8
9
LOOSEN THE LOCK SCREW
TURN KNOB TO DESIRED SETTING
RE-TIGHTEN THE LOCK SCREW
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
MODE
VDC
SERVICE
ALARM
mA Hz
Page 11
Page 11
6.3 OPERATING MODE 1 - Output adjusted manually -
In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 5-100%. To adjust the speed:
4
Set the pump for mode 1. Press the MODE button until MODE 1 is shown on the LCD display. The %SPEED icon will light. The large 3-DIGIT LCD will indicate the currently programmed percentage of speed.
4
Enter the programming mode. At the same time, press the RUN/STANDBY button and the MODE button. A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated.
4
Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The arrow next to the word PROGRAM will disappear.
[
NOTE: If while in the program mode no buttons are pressed within 20 seconds, the circuitry will automati­cally return to the run mode, without saving changes.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
RUN MODE 1
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
PROGRAM MODE 1
constant speed % setting
6.2 How to adjust the output- manual stroke adjustment The
Pump flow rate can be adjusted within a range of 5% -100% of maximum output (20:1 turndown ration) by means of a mechanical, cam type mechanism. The mechanism adjusts the pump’s stroke length to an infinite number of settings within the flow range.
ø Note: The pump’s output will reduce due to increased system pressure,
increased suction lift, and increased fluid viscosity. The pump must be over­sized to allow for these factors. Sizing the pump to allow adjustment within the midrange is preferred to maintain accuracy. Consult the factory for individual pump model output curve data.
To adjust the pump’s output:
1. With the pump running, loosen the lock screw.
2. Turn the adjustment knob to the desired setting.
3. Re-tighten the lock screw.
C-1100V
Page 12
Page 12
6.4
-
OPERATING MODE 2 - Output adjusted by 4-20 mA input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value of the 4-20 mA input signal. Any motor speed can be assigned to either the minimum or maximum milliamp input values. However, the programmed minimum mA value
must be less than the programmed maximum mA value. The ALARM and SERVICE icons will blink
if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum mA input signal values:
4
Set the pump for mode 2. Press the MODE button until MODE 2 is shown on the LCD display. The %SPEED or mA icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the current mA input value.
4
Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.
4
Enter the motor speed at the minimum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the mA icon will blink indicating the minimum mA value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD.
4
Enter the minimum mA input signal value. Note: this value must be less than the maximum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The Ma icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the
RUN MODE 2
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
mA
PROGRAM MODE 2
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
2
PROGRAM MODE 2
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
mA
C-1100V
Page 13
Page 13
4
maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the mA icon will blink indicating the maximum mA value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD.
4
Enter the maximum mA input signal value. Note: this value must be greater than the minimum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected..
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 2
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
2
PROGRAM MODE 2
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
mA
Example 1
6
4
8
10
12
14
16
18
20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 0% OUTPUT
20 mA = 100% OUTPUT
Example 2
6
4
8
10
12
14
16
18
20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 100% OUTPUT
20 mA = 0% OUTPUT
Example 4
6
4
8
10
12
14
16
18
20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 20% OUTPUT
20 mA = 50% OUTPUT
MODE 2 PROGRAMMING EXAMPLES
C-1100V
Page 14
Page 14
6.5
-
OPERATING MODE 3 - Output adjusted by 0-10VDC input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value of the 0-10VDC input signal. Any motor speed can be assigned to either the minimum or maximum DC input signal values. However, the programmed minimum VDC
value must be less than the programmed maximum VDC value. The ALARM and SERVICE icons will
blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum VDC input signal values:
4
Set the pump for mode 3. Press the MODE button until MODE 3 is shown on the LCD display. The % SPEED or VDC icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the VDC input value.
4
Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.
4
Enter the motor speed at the minimum VDC input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the minimum VDC value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD.
4
Enter the minimum VDC input signal value. Note: this value must be less than the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The VDC icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink
PROGRAM MODE 3
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
RUN MODE 3
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
VDC
PROGRAM MODE 3
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
VDC
C-1100V
Page 15
Page 15
indicating the maximum value is ready to be pro­grammed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum VDC input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the maximum VDC value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD.
4
Enter the maximum VDC input signal value. Note: this value must be greater than the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 3
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
PROGRAM MODE 3
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
VDC
C-1100V
Page 16
C-1100V
6.5
-
OPERATING MODE 4 - Output adjusted by frequency (Hz) input signal
In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal (500 Hz max). Any motor speed can be assigned to either the minimum or maximum Hz input signals. However, the programmed minimum Hz
value must be less than the programmed maximum Hz value. The ALARM and SERVICE icons will
blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum Hz input signal values:
4
Set the pump for mode 4. Press the MODE button until MODE 4 is shown on the LCD display. The % SPEED or Hz icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the Hz input value.
4
Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.
4
Enter the motor speed at the minimum Hz input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the minimum Hz value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD.
4
Enter the minimum Hz input signal value (to the nearest 10 Hz). Note: this value must be less than the
maximum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The Hz icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The
RUN MODE 4
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
Hz
PROGRAM MODE 4
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
Hz
Page 16
Page 17
C-1100V
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE
Hz
4
currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum Hz input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the maximum Hz value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD.
4
Enter the maximum Hz input signal value (to the nearest 10 Hz). Note: this value must be greater than
the minimum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 4
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED
MODE
MODE 4 PROGRAMMING EXAMPLES
Example 1
0
100
200
300
400
500
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 0% OUTPUT
500 Hz = 100% OUTPUT
Example 2
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 100% OUTPUT 500 Hz = 0% OUTPUT
Example 3
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 10% OUTPUT
175 Hz = 75% OUTPUT
Page 17
0
100
200
300
400
500
0
100
200
300
400
500
MOTOR SPEED ADJUSTMENT RESOLUTION
MOTOR SPEED RESOLUTION =
0
100
200
300
400
500
0
10
5.0
3.3
2.0
Motor Speed Resolution (%)
Max Frequency input (Hz)
10
MAXIMUM INPUT FREQUENCY
NOTE: Max Hz > 25 Hz is recommended
2.5
Page 18
Page 18
6.7 Measuring the Pump’s Output - Volumetric Test.
This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity, suction lift, etc. This test is the most accurate for measuring the injector’s output in an individual installation.
1. Be sure the Injection Fitting and Footvalve/Strainer is clean and working properly.
2. Fill a large graduated cylinder with the solution to be injected.
3. With the pump installed under normal operating conditions, place the suction tubing with the Footvalve/Strainer installed in the graduated cylinder.
4. Run the pump until all air is removed from the suction line and the solution enters the discharge tubing. If the pump does not easily prime, remove the discharge tubing from injection fitting until the pump primes. Re-connect the discharge tubing to the injection fitting.
5. Remove the suction tubing from the graduated cylinder and refill the graduated cylinder if necessary. Note the amount of solution in the gradu­ated cylinder.
6. Place suction tubing with the Footvalve/Strainer installed back into the graduated cylinder.
7. Run the injector for a measured amount of time. A longer testing time will produce more accurate results.
8. Remove the suction tubing from the graduated cylinder. Measure the amount of chemical injected.
6.8 FVS - Flow Verification System The C-
1100V is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump operation. This could indicate a clogged injection fitting, empty chemical solution tank, loose tubing connection, etc. To allow the pump to clear any gasses that may have accumulated during stopper operation (such as with chlorine), an alarm delay time value from 1­256 seconds must be programmed (An alarm delay value of 000 seconds disables the FVS system). Press the FIELD and DIGIT buttons at the same time to enter the delay value. The pump will stop, and the alarm mode activated, if no pulses are received by the pump and the alarm delay time period has ended. Press the STAND-BY button twice to clear the alarm and restart the pump. The Flow Verification Sensor is sold as an optional accessory.
- (sensor sold separately)
C-1100V
Page 19
Page 19
Confirm the FVS flow range - The Flow Verification Sensor (FVS) will only function within its operating range. Sensor model FV­100-6V has an operating range of 30-300 ml/min (1-10 oz/min). If the pump’s output is less than 30 ml/min (0.5 ml/sec), the sensor will not detect chemical and a signal will not be sent to the pump.
OPERATING
FLOW RANGE
(ml/min)
30-300
FV-100-6V
100-1000
FV-200-6V
200-2000
FV-300-6V
300-3000
FV-400-6V
500-5000
FV-500-6V
700-7000
FV-600-6V
SENSOR
MODEL
NUMBER
Install the FVS Flow Sensor - The Flow Verification Sensor (FVS) should be installed on the outlet (discharge) side of the pump head valve. The sensor includes a PVC tubing insert, located inside the sensor’s female thread connection, that is designed to seal the sensor onto the pump head inlet adapter. Thread the sensor onto the pump head until the tubing insert is snug against the pump head inlet fitting - do not over-tighten. Connect the red/white, black, and white wires from the sensor to the red, black, and yellow wires located in the pump’s junction box. See page 7.
Contact Closure Alarm Output - A contact closure output (relay) is provided with the FVS system. The relay can be configured for normally open (factory default) or normally closed operation by properly positioning the connector plug on the circuit board (see page 7).
C-1100V
Insert Tubing Seal
CAUTION
ADJUST WHILE RUNNING
DISCHARGE LINES MAY BE UNDER HIGH PRESSURE. USE CARE TO PROTECT YOURSELF
WHEN DISCONNECTING.
MAX
MIN
1
2
3
4
5
6
7
8
9
LOOSEN THE LOCK SCREW
TURN KNOB TO DESIRED SETTING
RE-TIGHTEN THE LOCK SCREW
Outlet Adapter
FVS Sensor
RUN
STANDBY
RUN
FIELD
DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL
2 - 4-20mA
3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED
MODE
VDC
SERVICE
ALARM
mA Hz
Page 20
Page 21
PUMP HEAD AND VALVE EXPLODED VIEW
C-1100V
Page 21
Page 20
7.0 How to Maintain the Pump
7.1 Routine Inspection and Maintenance
The pump requires very little maintenance. However, the pump and all accessories should be checked regularly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. The manufacturer does not assume responsibility for damage to the pump that has been caused by chemical attack.
7.2 How to Clean the Pump
The pump will require occasional cleaning, especially the Injection fitting, the Footvalve/Strainer, and the pump head valves. The frequency will depend on the type and severity of service.
]
Inspect and replace the pumphead valves as required.
]
When changing the diaphragm, the pump head chamber and pump head
cover should be wiped free of any dirt and debris.
]
Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back pressure and interfere with the check valve operation. See page 8.
]
Periodically clean the suction strainer. See page 8.
]
Periodically inspect the air vents located under the motor housing and in the back on the rear housing cover. Clean if necessary.
7.3 500 Hour Service Warning Timer
The pump is equipped with a service warning timer. After approximately 500 hours of accumulated running time, the SERVICE icon will light. This is a reminder that the pump should be inspected and maintenance performed if necessary.
CAUTION: Proper eye and skin protection must be worn when installing and servicing t
he pump.
C-1100V
Page 22
Page 22 C-1100V
Replacement Parts Drawing
52
62
61
63
68
66
50
51
49
52
46
45
44
2
1
4
6
8
7
9
10
11
13
14
15
17
33
42
3
5
16
69
31
30
47
51
53
64
67
60
56
55
65
54
48
59
57
41
34
36
35
37
40
39
38
25
28
24
23
22
18
19
20
29
32
12
Page 23
Page 23C-1100V
Item Part No Description Qty
1 C-345S Screen, FootValve, P.P. 1 2 90002-214 Body, FootValve, PVDF 1 3 2-108A O-ring, FootValve, Aflas 1
2-108E O-ring, FootValve, E.P. 1 4 C-385C Ball, FootValve, Ceramic 1 5 90003-014 O-ring, FootValve, Viton 1
90003-015 O-ring, FootValve, E.P. 1 6 90002-215 Adapter, FootValve, PVDF 1 7 C-340E FootValve, C-340E, EP 1
C-340A FootValve, C-340V, Vit/Aflas1 8 C-346 Ceramic weight, C-346 1 9 C-334-6 Tubing Suction 3/8 x 5 FT 1 10 C-330-6 Tube Nut, .37T, P.P. 2 11 C-560-6V Adapter S/A .37T Viton 2
C-560-6E Adapter S/A .37T EP 2
C-560-6S Adapter S/A .37T Sil 2 12 K-568-4A Cartridge Valve S/A 2 13 C-535 P/Head Noir Molded, P.P. 1 14 C-504HD Screw 10-32 x 1.25 4 15 C-535FC Cover P/Head, 1 16 C-535A6-6 Kit P/Head, 37T Vit/Afl, P-P 1
C-535A6-6E Kit P/Head, 37T E.P. P-P 1 17 C-334-6-10 Tubing D/Charge, 3/8 x 10’ 1 18 C-1505N Offset Cam #1 .125” 1
R-1505N Offset Cam #2 .055” 1
C-1505N-3 Offset Cam #3 .187” 1
C-1505N-4 Offset Cam #4 .100” 1 19 C-1514N Return Spring 2 20 C-1513N Stirrup with slide bearings 1 22 C-1502 Dial Knob 1 23 90011-168 Screw #6 x .62 PH oval ‘A’ 4 24 C-1519N Thumb Screw 6-32 x 1.125 1 25 71000-363 Cover Cam S/A C-1100 1 28 C-1507A Drive Cam S/A #1 .125” 1
R-1507A Drive Cam S/A #2 .055” 1
C-1507-3A Drive Cam S/A #3 .187” 1
C-1507-4A Drive Cam S/A #4 .100” 1 29 A-031 Spacer, Rotor 1 30 C-624N Screw 10-32 x .50 PHL 4 31 90008-138 Plug .312 Hole Black 1 32 76001-183 Motor Mount, Large Dia 1 33 C-406VT-15NDiaphragm 2.0 Vit/TFE 1
C-406T-15N Diaphragm 2.0 EP/TFE 1 34 C-618N-14 Gearbox, 14 RPM 1
C-618N-30 Gearbox, 30 RPM 1
Item Part No Description Qty
C-618N-45 Gearbox, 45 RPM 1 C-618N-60 Gearbox, 60 RPM 1 C-618N-125 Gearbox, 125 RPM 1
C-618N-250 Gearbox, 250 RPM 1 35 90011-078 Washer, Ground, #8 Star 1 36 90010-222 Lead Wire, ground, Green 1 37 90011-024 Screw 8-32 x .25 SL ST 1 38 90011-074 Washer, #8 split-lock 2 39 90011-023 Screw, motor, 8-32 x .50 2 40 90010-244 Motor, 24V DC 1 41 C-1814N-4 Brush kit, (2 pc.) 24V DC 1 42 70002-255 G/motor, 14 Rpm, 24VDC 1
70002-256 G/motor, 30 Rpm, 24VDC 1
70002-257 G/motor, 45 Rpm, 24VDC 1
70002-258 G/motor, 60 Rpm, 24VDC 1
70002-259 G/motor, 125 Rpm, 24VDC 1
70002-260 G/motor, 250 Rpm, 24vDC 1 44 90002-191 Door, Controls Cover 1 45 90006-579 Gasket, Front, Neoprene 1 46 90012-245 Label Timer w/ Ext. Input 1 47 76000-999 Slide Clamp, Front 2 48 76001-000 Slide Clamp, Rear 2 49 76001-253 Enclosure, w/ Ext. Input 1 50 90003-559 Mounting Feet, Rubber 4 51 90011-091 Screw, #10 X 1.0” Phil 6 52 90011-094 Washer, #10 Stainless 6 53 71000-175 Power Cord, 220v50hz, 1
71000-177 Power Cord, 230v60hz, 1 54 70000-589 Connector Liq-tite .375 1 55 90010-235 Fuse, 1A, 250VAC 1 56 A-023N-V-115Circuit board, 115V 1
A-023N-V-230Circuit board, 220V/230V 1 57 90010-246 Wire set w/plug, alarm relay 1 59 90006-580 Gasket, Back Plate 1 60 90010-036 Wire Nut, Blue 2 62 71000-489 Enclosure Back w/Gasket 1 63 90011-044 Screw 6-32 x .37 2 64 90007-515 Bushing, J-Box, Alum. 1 65 90008-199 Connector Liq-tite .187 1 66 76001-254 Junction Box, Input, Valox 1 67 90011-129 Screw, 6-32 X .25 SS 2 68 71000-133 Cover, J-Box w/Gasket, 1 69 A-014N-6A Inj. Valve .37od, ½ lb spring 1
C-395N-6A Inj. Valve .37od, 6lb spring 1
PARTS LIST
Page 24
Page 24 C-1100V
Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area.
LIMITED WARRANTY
Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor are covered under warranty for 90 days from the date of purchase. Used peristaltic pump tube assemblies are not warranted. Parts, excluding rubberized goods, are covered under warranty for 12 months from the date of purchase. Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage. Warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.
Please be advised that although safety tested by independent testing laboratories, Caution - This Pump Has Been Evaluated For Use With Water Only. Installers
and operators of these devices must be well informed and aware of the precautions to be taken when injecting various chemicals -especially those considered hazardous or dangerous.
Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard to service personnel. Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Carefully pack the pump to be repaired. To assist in troubleshooting, please include the foot strainer and injection/check valve fitting if possible. Enclose a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender.
Page 25
Page 25
AUTHORIZED SERVICE CENTERS
C-1100V
ARKANSAS NEW YORK BT Environmental, Inc Sherwood Specialties,
Rice Pump & Motor
Bill Thomason Inc.
Repair 5740 Powerline
225 Castleberry Street 875 Atlantic Ave. ‘B’
Road
Hot Springs, AR 71901 Rochester, NY 14609
Ft. Lauderdale FL 33309
501-624-3837 585-546-1211
954-776-6049
CALIFORNIA
American Pump NORTH CAROLINA
(NORTHERN)
7580-A W. Tennessee St. Southern Industrial
Howard E. Hutching
Tallahassee, FL 32304 Sales
company
850-575-9618 1903 Herring Avenue
(Repair Center)
Wilson, NC 27893
7190 Penryn Plaza Jerry Lee Chemical Co.
800-872-7665
Penryn, CA 95663 3407 W. Old Fairfield 800-568-3958 Drive
SOUTH DAKOTA
Pensacola, FL 32505
Swimco Electric Co. Son-Aqua Distributing
904-432-9929
753 Camden Avenue Jim Robinson Campbell, CA 95008 2447 W. Main Street
Picard Chemical
408-378-2607 Rapid City, SD 57702
1670 S. Congress Avenue
605-343-7716
CALIFORNIA W. Palm Beach, FL 33406 (SOUTHERN) 561-965-3434
TENNESSEE
Blue-White Industries
Rock City Machine
(Repair Center) ILLINOIS
307 3rd Avenue South
5300 Business Drive Mullarkey Associates
Nashville, TN 37201
Huntington Bch. CA 92649 (Repair Center)
615-244-1371
714-893-8529 8141 W. 185th St.
Tinley Park, IL 60487
COLORADO
708-597-5558
Denver Winpump TEXAS 5754 Lamer ave Alamo Water Refiners
MARYLAND
.Arvada, CO 80002 13700 Hwy. 90 West
Century Pool Service,
303-424-3551 San Antonio, TX 78245
Inc
210-677-8400
CONNECTICUT 5020 Nicholson Court, Cronin-Cook & #201
Shelter’s Water Refining
Associates Kensington, MD 20895
Robert Shelton
24 West Road 301-231-8999
2708 E. Randol Mill Rd.
Vernon, CT 06029
Arlington, TX 76011
860-875-0544
817-640-6188
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C-1100V
Page 27
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C-1100V
Page 28
Blue-White
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com
# 80000-387 Rev. 09/18/2012
USA
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