BLUE SKY Solar Boost 2512i, Solar Boost 2512ix Installation And Operation Manual

SOLAR BOOST™ 2512i(X)

25AMP 12VDC MAXIMUM POWER POINT TRACKING

PHOTOVOLTAIC CHARGE CONTROLLER

INSTALLATION AND OPERATION

MANUAL

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Blue Sky Energy - Solar Boost 2512i and 2512iX

TABLE OF CONTENTS%

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IMPORTANT SAFETY INSTRUCTIONS >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%4%

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PRODUCT DESCRIPTION>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%B%
%1I8PHLIQ%/R7PPI:%79%PSI%$TG8L%3TTQP%45647>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%B%
%.8LP%(HRUILQ%89:%/VP7T9Q>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%B%

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OPERATION%>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%B%
%+S8LMI%$P8PHQ%#9:7N8PTL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%B%
%'HW7G78LK%/HPVHP%#9:7N8PTL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%B%
%/VP7T98G%0IRTPI%,7QVG8KQ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%B%
%!SLII%$P8MI%+S8LMI%+T9PLTG>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%E%
%% 3HGJ%+S8LMI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%E%
%% 'NNIVP89NI%+S8LMI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%E%
%% 1GT8P%+S8LMI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>E%
%!XT%$P8MI%+S8LMI%+T9PLTG>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%E%
%-YH8G7Z8P7T9>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%E%
%+HLLI9P%*7R7P>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%5%
%/VP7T98G%!IRVIL8PHLI%+TRVI9Q8P7T9>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%5%
%&8W7RHR%$IPVT79P%=TGP8MI%*7R7P>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%5%
%.89IG%!IRVIL8PHLI%89:%/HPVHP%.TXIL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%5%
%&8W7RHR%.TXIL%.T79P%!L8NJ79M%[&..!\>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%5%
%&HGP7VGI%+S8LMI%+T9PLTGGILQ%/9%!SI%#.(%(IPXTLJ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%5%

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INSTALLATION>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%5%
%-GINPLTQP8P7N%"89:G79M%.LIN8HP7T9Q>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%A%
%$IGINP79M%.=%&T:HGIQ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%A%
%'Q%$S7VVI:%18NPTLK%,I]8HGP%$IPP79MQ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%A%
%-YH8G7ZI%-98UGI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%A%
%38PPILK%!IRVIL8PHLI%$I9QTL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%A%
%38PPILK%89:%.=%?7L79M>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%^%
%'HW7G78LK%/HPVHP>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>6D%
%% 'HW7G78LK%38PPILK%+S8LMI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%_%
%% *T8:%+T9PLTGGIL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%_%
%% ,HQJOPTO,8X9%*7MSP79M%+T9PLTG>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%_%
%#9QP8GG79M%8%&HGP7O+T9PLTGGIL%$KQPIR>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%_%
%% &HGP7O+T9PLTGGIL%?7L79M%'9:%$IPHV>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%_%
%% #.(%(IPXTLJ%'::LIQQ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%C%
%&TH9P79M>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%C%

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TROUBLESHOOTING GUIDE>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>6D%

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SPECIFICATIONS>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> 66%

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ONE YEAR LIMITED WARRANTY>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> 66%

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TABLES AND FIGURES

%!8UGI%6%+S8LMI%$P8PHQ%#9:7N8PTL>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%B%
%!8UGI%4%&8W7RHR%+T9:HNPTL%*I9MPS%O%B`%=TGP8MI%,LTV>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>^%
%17MHLI%6%1LT9P%.89IG%89:%0IRTPI%,7QVG8K%#9:7N8PTLQ>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%E%
%17MHLI%4%18NPTLK%+S8LMI%=TGP8MI%$IPVT79P%OaQ>O%38PPILK%!IRVIL8PHLI>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%5%
%17MHLI%B%$IPHV%89:%?7L79M%,78ML8R>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%^%
%17MHLI%E%'HW7G78LK%/HPVHP%?7L79M>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%_%
%17MHLI%5%#.(%(IPXTLJ%?7L79M>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>%%C%
%17MHLI%A%,IP87GI:%,7RI9Q7T98G%,L8X79M>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> %%C%

1

Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important instructions for Models SB2512i and SB2512iX

SAVE THESE INSTRUCTIONS

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WARNING CAUTION IMPORTANT

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2

Blue Sky Energy - Solar Boost 2512i and 2512iX

PRODUCT DESCRIPTION%

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%$TG8L%3TTQPg%45647%89:%45647;%8LI%45%8RV%64%aTGP%Maximum Power Point Tracking%[&..!\%VSTPTaTGP87N%[.=\%U8PPILK%NS8LMI%NT9PLTGGILQ>%!SI%]HGG%
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FEATURES OMITTED IN THE SOLAR BOOST 2512i

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PART NUMBERS AND OPTIONS

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OPERATION

%

+S8LMI%NT9PLTG% 89:%&..!%TVIL8P7T9%8LI%]HGGK%8HPTR8P7N>% 'P%97MSP%XSI9%.=%VTXIL%VLT:HNP7T9%QPTVQ<%PSI%.=%8LL8K%7Q%:7QNT99INPI:%]LTR%PSI%U8PPILK%PT%
VLIaI9P%H9X89PI:%NHLLI9P%:L879>%!SILI%7Q%8%5%QINT9:%PHL9OT9%:IG8K<%89:%8%E5%QINT9:%PHL9OT]]%:IG8K>%
%

¾%!SI%4564%TVIL8PIQ%T9%U8PPILK%VTXIL<%9TP%.=%VTXIL>%'%U8PPILK%RHQP%UI%NT99INPI:%X7PS%8%R797RHR%aTGP8MI%T]%C=%]TL%PSI%H97P%PT%

)

%

%

CHARGE STATUS INDICATOR

%

%'%NS8LMI%QP8PHQ%79:7N8PTL%7Q%VLTa7:I:%T9%PSI%]8NI%T]%PSI%4564<%89:%T9%PSI%TVP7T98G%LIRTPI%:7QVG8KQ>%#]%9IP%U8PPILK%NS8LMI%NHLLI9P%7Q%MLI8PIL%PS89%%|B%PT%5%8RVQ%
VIL%6DD%8RVOSTHLQ%T]%U8PPILK%N8V8N7PK%PSI%NS8LMI%QP8PHQ%79:7N8PTL%N89%VLTa7:I%8%LTHMS%79:7N8P7T9%T]%U8PPILK%QP8PI%T]%NS8LMI>%%

%

%

AUXILIARY OUTPUT INDICATOR [/R7PPI:%T9%$345647\

%

%'9%'HW7G78LK%/HPVHP%79:7N8PTL%G8UIGI:%l*/',m%7Q%VLTa7:I:%T9%PSI%]8NI%T]%PSI%$345647;<%89:%7Q%TR7PPI:%T9%PSI%$345647>%!SI%79:7N8PTL% X7GG%UI%/(%XSI9%PSI%
8HW7G78LK%THPVHP%7Q%/(%VLTa7:79M%VTXIL%PT%8%GT8:<%TL%NS8LM79M%89%8HW7G78LK%U8PPILK>%'HW7G78LK%/HPVHP%QP8PHQ%N89%8GQT%UI%a7IXI:%T9%PSI%#.(O.LT0IRTPI>%%

%

OPTIONAL REMOTE DISPLAYS

%

%!SILI%8LI%PXT%8a87G8UGI%LIRTPI%:7QVG8KQ<%PSI%GTX%NTQP%#.(O0IRTPI% 89:%PSI%]HGG%]I8PHLI:%#.(O.LT0IRTPI>%!SI%#.(O0IRTPI%7Q%8% U8Q7N%BO:7M7P%*-,%PKVI%
aTGP8MI<% NHLLI9P% 89:%NS8LMI% RT:I% :7QVG8K% X7PSTHP%QIPHV% TL%NT9PLTG% N8V8U7G7PK>% !SI%]HGG% ]I8PHLI:%#.(O.LT0IRTPI% VLTa7:IQ%QIPHV%N8V8U7G7PK% 89:%I9S89NI:%
RT97PTL79M%T]%NS8LMI%NT9PLTGGILQ%T9%PSI%#.(%9IPXTLJ>%#P%8GQT%VLTa7:IQ%8%NTRVGIPI%U8PPILK%QKQPIR%RT97PTL%X7PS%a8L7THQ%8RVOSTHL%NTH9PILQ%89:%8%S7MSGK%8NNHL8PI%
l]HIG%M8MIm%PKVI%U8PPILK%GIaIG%79:7N8PTL>%%

%
%
%
%

3

TVIL8PI>%%

CHARGE STATUS INDICATOR

%

CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL

/11% +"'0@-%/11%

+/(!#()/)$*2%/(% 3)*c% i^D`%1)**%

3*#(c#(@%%x%6%$-+%/(%e%6%$-+%/11%

3*#(c#(@%%x%%D>4%$-+%/(%e%6%$-+%/11%

0'.#,%3*#(c#(@%%x%%D>4%$-+%/(%e%D>4%$-+%/11%

'++-.!'(+-% ^D`%O%C5`%1)**%

1*/'!% 1)**2%+"'0@-,%

-j)'*#k-%

%

TABLE 1

%

%