IPN™ network compatible charge controller and battery system monitor
INSTALLATION AND OPERATION MANUAL
CONFORMS TO
EN 61326-1:2006
EN 60335-1:2002 + A11:2004 + A1:2004
EN 60335-2-29:2004
This device complies with part 15 of the FCC
rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful
interference, and 2) This device must accept any
interference received, including interference that
may cause undesired operations.
THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODELS - IPNPRO, IPNPRO-S
SAVE THESE INSTRUCTIONS
ESTE MANUAL INCLUYE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PARA LOS MODELOS - IPNPRO, IPNPRO-S
CONSERVE ESTAS INSTRUCCIONES
CE MANUEL CONTIENT D’INSTRUCTIONS IMPORTANTES POUR LES MODELES - IPNPRO, IPNPRO-S
PRIERE DE SAUVEGARDER CES INSTRUCTIONS
DIESES HANDBUCH ENTHÄLT WICHTIGE HINWEISE FÜR DIE MODELLE - IPNPRO, IPNPRO-S
IMPORTANT SAFETY INSTRUCTIONS................................................................................................................................ 2
Part Numbers and Options..................................................................................................................................... 2
Using The Function Keys ....................................................................................................................................... 3
LCD Display and Backlight..................................................................................................................................... 4
Charge Status Indicator.......................................................................................................................................... 4
Using The Menus and Keys ................................................................................................................................... 9
Example – Setting Battery Amp-Hours ........................................................................................ 9
Float Transition Current .................................................................................................................11
Current Shunt......................................................................................................................................................... 12
Current Shunt Signal Wiring...........................................................................................................12
Resetting Current Shunt Zero ........................................................................................................12
TWO YEAR LIMITED WARRANTY........................................................................................................................................ 15
TABLES AND FIGURES
Table 1 Charge Status Indicator ................................................................................................................. 4
Figure 2 Top Menu....................................................................................................................................... 5
Figure 3 Advanced Display Menu ................................................................................................................ 6
Versión en Español................................................................................................................................................................ 16
Version en Française.............................................................................................................................................................32
This manual contains important instructions for Models IPNPRO and IPNPRO-S
SAVE THESE INSTRUCTIONS
1. Refer installation and servicing to qualified service personnel. Incorrect installation or use may result in risk of electric shock or fire. No user serviceable parts
in this unit.
2. To reduce the risk of electric shock, fire or personal injury, the following symbols are placed throughout this manual to indicate dangerous conditions, or
important safety or operational instructions.
WARNING CAUTION IMPORTANT
Indicates dangerous conditions or electric
shock potential. Use extreme caution.
Indicates items critical to safe installation or
operation of the unit.
Follow these instructions closely for proper
operation of the unit
3. PERSONAL PRECAUTIONS
a) Working in the vicinity of lead-acid batteries is dangerous. Batteries produce explosive gasses during normal operation.
b) To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend
to use in vicinity of battery.
c) Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
d) Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
e) Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery.
f) If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at
least 10 minutes and get medical attention immediately.
g) NEVER SMOKE or allow a spark or flame in vicinity of battery.
h) Be extra cautious to reduce risk of dropping metal tool onto battery. It might spark or short circuit battery or other electrical part that may cause explosion.
i) Remove personal metal items such as rings, bracelets and watches when working with a lead-acid battery. A lead-acid battery can produce a short circuit
current high enough to weld a ring or the like to metal, causing a severe burn.
j) Remove all sources of power, photovoltaic and battery before servicing or installing.
4. DISPLAY LOCATION & INSTALLATION
a) This unit employs components that tend to produce arcs or sparks. NEVER install in battery compartment or in the presence of explosive gases.
b) This unit must be installed and wired in accordance with National Electrical Code, ANSI/NFPA 70.
c) Unit is not water tight. Do not expose to rain, snow or excessive moisture.
d) Insure all terminating connections are clean and tight.
e) This unit is designed to be used with Integrated Power Net™ (IPN™) compatible charge controllers. Do not plug into anything other than an IPN
PRODUCT DESCRIPTION
compatible communications port.
The full featured IPN-ProRemote incorporates a multi-line backlit LCD display and three function keys to provide enhanced setup and monitoring of Blue
Sky Energy’s Integrated Power Net™ (IPN™) compatible charge controllers. The IPN-ProRemote provides the ability to access additional charge controller setup
parameters and adjust setup parameters to wider ranges than with the accompanying charge controller alone. Both the individual status and combined total of up
to 8 charge controllers can be monitored. The IPN-ProRemote also provides complete battery system monitoring. It displays net battery current and battery amphours from full by measuring the charge and discharge current from all charging sources and loads. Some of the many displays include; battery voltage and
current, PV voltage and current, PV charge amp-hours, and a highly accurate “fuel gage” type battery capacity indicator.
PART NUMBERS AND OPTIONS
• IPNPRO.........................................IPN-ProRemote, full featured IPN charge control and battery system monitor w/25 foot’ cable
• IPNPRO-S .....................................IPN-ProRemote with required 500A/50mV current shunt
• CS-500...........................................500V/50m millivolt current shunt
2
Blue Sky Energy – IPN-ProRemote
DISPLAY PANEL
FIGURE 1
OPERATION
All IPN-ProRemote operations and displays are controlled with the three function keys, BACK, NEXT and SELECT. Information typically of interest to the
casual user such as battery voltage, net battery current and remaining battery capacity are available in the Top menu. More technically inclined users may
want to see additional information in the Advanced Display menu, whereas installers may need to access the Setup or Battery Charge Parameters menus.
See Figures 2, 3, 4 and 5 for a complete description of each display screen.
USING THE FUNCTION KEYS
NEXT
The NEXT key is used primarily to scroll through menus. Each press of NEXT advances the display to the next screen in that menu. One more press
once you reach the bottom of a menu returns you to the top of that menu.
BACK
The BACK key is used primarily to back out of functions, setting screens, or advanced menus, similar to the “escape” key on a computer. Each press
of BACK backs you out of an advanced menu, function or setting screen without performing the function or changing the setting. Pressing in the BACK Top
menu toggles between the two most commonly used screens, Battery Volt/Amp and Remaining Battery Capacity.
Using BACK & NEXT to Increase Or Decrease Settings
All settings are changed in a parameter setting screen where the word “SETTING” flashes in the display. Pressing NEXT while in a parameter setting
screen causes the parameter to go to the next value or increases a numeric setting.
Pressing BACK while holding NEXT pressed in a parameter setting screen decreases numeric settings. If BACK is pressed without holding NEXT
pressed, BACK will perform it’s normal function and exit the parameter setting screen. To decrease a setting, press and hold NEXT, then additionally press
and hold BACK. The number or setting will decrease while BACK and NEXT are pressed. When the you have passed the desired setting going down,
release BACK first and then release NEXT. Then use NEXT to increase the setting to the desired value.
SELECT
The SELECT key takes action based on the indicator in the lower right of the display, which may show SEL►, SET►, or CLR► (i.e., Select, Set or
Clear). To minimize the possibility of taking unintended action, SELECT does not act immediately. You must press and hold the SELECT for 4 seconds
before the action is taken.
• SEL► is used to select a next level menu, or enter a parameter setting screen.
• SET► is shown in parameter setting screens where the word “SETTING” flashes in the display. Once the parameter is raised or lowered to the
desired value in a parameter setting screen, pressing SET► stores the new value into memory and returns to the previous screen. SET► is also
shown in the Restore Default Settings and Reset Current Shunt Zero screens where SET► directly executes these functions following the normal
4 second delay.
•CLR► is used to clear values in stored data screens such as Min or Max Battery Voltage, Total Charge Amp-hours, etc. It will also appear in the
Equalize Enabled screen and will manually cancel the present equalize cycle.
3
Installation and Operation Manual
LCD DISPLAY AND BACKLIGHT
The Liquid Crystal Display (LCD) may be backlit for improved readability. Switching backlight ON increases IPN-ProRemote power consumption from
roughly 0.25W to 1.0W. Backlight can be set for ON, OFF or AUTO from the Advanced Setup menu. The default setting of AUTO will cause backlight to
remain ON for one minute following the last key press. When backlight has turned OFF in AUTO, the first press of any key turns backlight ON only without
performing that key’s normal function. The keys perform their normal function once backlight is ON.
CHARGE STATUS INDICATOR
An LED charge status indicator is provided on the face of the unit. The charge status indicator will be OFF when the charge controller is not charging, and
will be ON solid or blinking when the battery is being charged.
CHARGE STATUS INDICATOR CHARGE MODE
OFF CHARGE OFF
CONTINUOUSLY ON BULK
BLINKING • 1 SEC ON / 1 SEC OFF
BLINKING • 0.2 SEC ON / 1 SEC OFF
RAPID BLINKING • 0.2 SEC ON / 0.2 SEC OFF
REMAINING BATTERY CAPACITY
The IPN-ProRemote provides a high accuracy indication of remaining battery capacity based on amp-hour counting. The resulting remaining battery
capacity computation is displayed as both Percent Remaining and as a Bar Graph. Note that the amp-hours from full counter and the associated remaining
battery capacity indication will show dashes (
hour counting.
How Remaining Battery Capacity Works
– – – ) until the accompanying charge controller fully charges the battery which is required to initialize amp-
A battery stores electrical charge in units referred to as “amp-hours” (AH). An amp-hour is the product of current (in amps) times time (in hours). 10
amp-hours could be consumed by a 10 amp load operating for 1 hour, a 0.2 amp load for 50 hours, or 100A load for
battery current as displayed in the Top Menu Battery Volt/Amp screen to compute amp-hours which is displayed in the Top Menu Battery Amp-Hrs From Full
screen. As the battery is charged (positive current) or discharged (negative current) the IPN-ProRemote keeps a running total of how many battery amphours have been removed or restored. Discharge amp-hours are applied directly to the amp-hours from full counter causing amp-hours from full to increase.
Charge amp-hours cause the amp-hours from full counter to decrease, but are reduced by the Charge Efficiency Factor to account for the fact that batteries are not
100% efficient at receiving charge. Additionally, batteries loose charge on their own due to self discharge which is periodically computed and added to the amphours from full counter. Self discharge changes with battery temperature and will be corrected for temperature if the accompanying charge controller includes a
battery temperature sensor.
Counting amp-hours into and out of the battery and using charge efficiency and self discharge rate arrives at the amp-hours from full value displayed in the
Top Menu Battery Amp-Hrs From Full screen. This value is used with the battery’s published “20hr rate” amp-hour rating to compute remaining battery
capacity. If the battery was 220 amp-hours and the amp-hours from full counter value was at –110 amp-hours, remaining battery capacity would show 50%.
The battery amp-hour rating is specified at 25°C, but actual battery capacity changes with temperature. If the accompanying charge controller includes a battery
temperature sensor, the IPN-ProRemote will correct available battery amp-hours based on battery temperature. Cooler batteries have reduced capacity, and if the
battery was at 0°C, then actual battery capacity is reduced to 79% of 220 amp-hours and remaining capacity would show 37%.
Charge Efficiency
Charge efficiency refers to how many amp-hours are absorbed by the battery compared to how many charge amp-hours are delivered. A charge efficiency
factor of 94% means that for each 100 amp-hours of charge delivered, the battery increases charge by 94 amp-hours. Charge efficiency is typically very high when
the battery is highly discharged, and becomes lower when the battery is near full charge.
The Charge Efficiency factor can be set to a Fixed number or can be set to automatically update based on past battery behavior. Most systems will
benefit from the Auto Adjust setting which is the factory default. In Auto Adjust, the IPN-ProRemote will compute actual charge efficiency if the battery was
discharged at least 10%, and the accompanying charge controller is what brought the battery back to full charge. The Charge Efficiency factor update rate is
filtered so that it takes approximately 5 charge/discharge cycles to completely update the Charge Efficiency factor.
CHARGE STATUS INDICATOR
TABLE 1
ACCEPTANCE
FLOAT
EQUALIZE
1
/10 hour. The IPN-ProRemote uses net
4
Blue Sky Energy – IPN-ProRemote
███████
►
►
►
MENUS
net battery current and remaining battery capacity are present in the Top menu. More technical users may access additional menus where advanced displays and
setup capability reside. Refer to menu Figures 2, 3, 4 and 5.
Accuracy
Remaining Battery Capacity will tend to be better if;
• The charge controller delivers at least 3 amps per 100 amp-hours of battery capacity.
• The charge controller is what normally brings the battery back to full charge.
• The battery is fully charged by the charge controller often to minimize error build up resulting from the non-ideal characteristics of batteries. The
more the battery is cycled without becoming fully charged, the greater the error buildup.
•Charge Efficiency Mode is set to AUTO ADJUST.
There are four menus; Top, Advanced Display, Setup, and Battery Charge Parameters. Displays typically accessed by most users such as battery voltage,
TOP MENU
Shows battery voltage and “net” battery current. Net battery current is the
algebraic sum of all chargers and loads connected to the battery. A positive value
is charging, whereas a negative value is discharging. +30 amps of charge current
and –5 amps of load current will display a net current of +25.0amps.
BATTERY VOLT/AMP
12.6V +25.0A
INPUT CHG OUT
+19.8A +25.8A
BATTERY CAPACITY
BATTERY AMP-HRS
FROM FULL -150
AUX BAT AUX CHG
12.0V -ON-
EQUALIZE NOW AT
AT 15.4V? SEL
ENTER ADVANCED
DSPLY/SETUP SEL
70%
LOAD CONTROL
OUTPUT -ON-
EQLZ 120min LEFT
AT 15.4V CLR
Sum of input and output current for all charge controllers on the IPN network.
Total battery amp-hours from full. Amp-hours from full are used to compute
remaining battery capacity which is shown as Percent Remaining and as a Bar
Graph. Dashes (
– – – ) are shown until the battery is fully charged by the
accompanying charge controller and the 100% full charge point is established.
Shows either IPN Master auxiliary battery voltage and charge ON/OFF status, or
load control status depending on function selected in the charge controller.
WARNING: Not all batteries can be safely equalized.
Always follow battery manufacturers recommendations
pertaining to equalization. Selecting “Equalize Now”
starts the equalization cycle unless equalize is disabled
in the charge controller. Equalize continues until
equalize “time at voltage” time accumulator counts down
to zero minutes left, or equalize is manually canceled
with “CLR►”. Note
the voltage shown is the basic
equalize setpoint and does not include the effects of
temperature compensation.
To Advanced Display/Setup
menus if selected.
FIGURE 2
5
Installation and Operation Manual
►
►
►
ADVANCED DISPLAY Menu
From Top menu
LAST FULL CHARGE
10 DAYS AGO
LAST EQUALIZE
22 DAYS AGO
MAX BAT VOLTS
15.4V CLR►
MIN BAT VOLTS
11.9V CLR►
TOTAL CHG AMP-HR
+1980AH CLR
LIFETIME BAT AH
-9876543AH CLR
BAT TEMPERATURE
25C 77F
VIEW CHARGE UNIT
STATUS SEL
ENTER SETUP
MENUS SEL►
To Setup menus
if selected.
Controller address #0 – 7. NEXT scrolls through each
controller status screen. BACK returns to Advanced Display
menu.
* Screen will be blank except for address if controller not
communicating on network.
Days since last full charge or equalize. The equalize day counter resets upon
commencing equalize.
Day counter accuracy is +1 / -0 days as day counter transitions occur following
each 24 hour period from when battery power was applied. Consider applying
battery power late in the evening to improve counter accuracy. Maximum range is
255 days which is also shown if days are unknown.
Captures minimum and maximum battery voltage since last cleared.
Captures total output amp-hours of all charge controllers on the IPN network since
last cleared.
Serves as battery “odometer” capturing total discharge amp-hours since last
cleared. Value saved to non-volatile memory once per day.
Shows present battery temperature if optional sensor installed on charge
controller.
Selects status display of controllers on IPN network.
0 +25C OUT 12.3A
IN 17.5V 12.0A
Internal temperature *
Output current *
7 +29C OUT 14.5A
IN 18.5V 15.0A
PV Input current *
PV Input voltage *
FIGURE 3
6
Blue Sky Energy – IPN-ProRemote
►
►
►
►
►
►
►
SETUP Menu
From Advanced Display menu
SET BAT AMP-HRS
220AH SEL
SET CHG EFICENCY
94% SEL
SET CHGEFCY MODE
AUTO ADJUST SEL
SET SELF-DISCHG
12%/MONTH SEL►
SET MAXIMUM BAT
VOLTS 15.5V SEL►
SET AUX OUT MODE
BAT VOLTS SEL►
SET AUX OUT OFF
<
11.5V SEL►
SET AUX OUT ON
>
12.6V SEL
POST-DUSK LIGHTS
ON 2.5 HRS SEL►
PRE-DAWN LIGHTS
DISABLED SEL
SET BACK-LIGHT
AUTO SEL►
RESET CURRENT
SHUNT ZERO SET
RESTORE DEFAULT
SETINGS SET►
SET BAT CHARGE
PARAMETERS SEL
To Battery Charge Parameters menu
if selected.
Total battery amp-hours at 25°C, 20hr rate.
With charge efficiency set to 94%, battery is expected to retain 94 amp-hours for
each 100 amp-hours of charge. With charge efficiency mode set to FIXED, charge
efficiency value remains as set. If set to AUTO ADJUST it automatically adjusts
based on actual charge efficiency to continuously improve remaining battery
capacity accuracy.
Self discharge rate in percent per month at 25°C.
Maximum charge voltage setpoint limit regardless of other settings or temperature
compensation.
Sets IPN Master charge controller “load control” mode to be based on battery
VOLTS or battery AMP-HOURS. Setting units (V or AH) in setting screens change
based on present mode setting.
--------------
Be certain to set voltage settings even if using amp-hour control as the
Note:
charge controller will default to voltage control if battery amp-hours are
unavailable.
Enables, disables and sets ON time for lighting control mode. Lighting control
mode is disabled if BOTH Post-Dusk and Pre-Dawn timers are set to DISABLED
(<0.5 hrs). Lighting control mode is enabled if EITHER Post-Dusk or Pre-Dawn
timers are set to a time value. See charge controller operators manual.
Sets display backlight to ON, OFF or AUTO. In AUTO, backlight remains ON for
one minute following last key press.
Corrects for “zero offset” in net battery current display.
--------------
CAUTION:
inaccurate battery current & amp-hour readings will result. See Resetting Current
Shunt Zero section of manual before proceeding!
Be certain shunt signal is a true zero before performing this function or
Restores all factory default settings in the IPN-ProRemote and charge controllers,
except for auxiliary output settings in slave controllers. Only the Master’s auxiliary
output settings are available over the IPN network and are restored.
FIGURE 4
7
Installation and Operation Manual
►
BATTERY CHARGE PARAMETERS Menu
From Setup menu
SET ACCEPT CHG
14.4V SEL►
SET FLOAT CHG
13.4V SEL
SET EQUALIZ CHG
15.2V SEL►
SET EQUALIZ TIME
2.0HRS SEL►
SET AUTO EQUALIZ
30DAYS SEL►
SET T-COMP SLOPE
-5.00mV/C/C SEL►
SET FLOAT CURENT
1.5A/100AH SEL►
SET ACCEPT TIME
2.0HRS SEL►
Sets Acceptance charge voltage setpoint.
Range 10.0 to 80.0V.
Sets Float charge voltage setpoint.
Range 10.0 to 80.0V.
Sets Equalize voltage setpoint.
Range 10.0 to 80.0V.
Sets Equalize time.
Range 0.5 to 10 hours.
Sets days between automatic Equalize. Range is 10 to 400 days. Fully MANUAL
equalization is selected by a setting of less than 10 days.
Sets charge voltage temperature compensation factor. Range is -0.00 to -
8.00mV/°C/cell.
Sets Float Transition Current. Range 0.1 to 10.0A per 100 AH. A setting of 0 (zero)
disables function such that full charge is based on acceptance charge time only.
See charge controller operators manual.
Sets Acceptance charge time.
Range 0.0 to 10.0 hours.
FIGURE 5
8
Blue Sky Energy – IPN-ProRemote
►
►
►
►
►
USING THE MENUS AND KEYS
Moving through the menus, functions and changing settings is consistent throughout all functions and screens. The following example illustrates typical
operation.
Screen shown Action taken to move to next screen or step
INSTALLATION
ELECTROSTATIC HANDLING PRECAUTIONS
All electronic circuits may be damaged by static electricity. To minimize the likelihood of electrostatic damage, discharge yourself by touching a water faucet
or other electrical ground prior to handling the unit and avoid touching components on the circuit boards. The risk of electrostatic damage is highest when relative
humidity is below 40%.
Example – Setting Battery Amp-Hours (to 440 amp-hours in this example)
BATTERY VOLT/AMP
12.6V +25.0A
ENTER ADVANCED
DSPLY/SETUP SEL
LAST FULL CHARGE
10 DAYS AGO
ENTER SETUP
MENUS SEL
SET BAT AMP-HRS
220AH SEL
SETTING AMP-HRS
220AH SET►
SETTING AMP-HRS
440AH SET
SET BAT AMP-HRS
440AH SEL
¾WARNING: Read, understand and follow the Important Safety Instructions. Install in accordance with National Electrical Code,
Press NEXT 6 times to move down to Advanced Display/Setup select screen.
Press SELECT for 4 seconds to move to the top of the Advanced Display menu.
Press NEXT 8 times to move down to Enter Setup Menus select screen.
Press SELECT for 4 seconds to move to the top of the Setup Menu.
Press SELECT for 4 seconds to move to Battery Amp-Hours parameter setting
screen.
Select desired value with NEXT. Note the word “SETTING” flashes in all
parameter setting screens.
Press SELECT for 4 seconds to save new setting and move back to Battery AmpHours screen.
Press BACK 2 times to return to Top menu.
ANSI/NFPA 70. To reduce risk of electric shock, remove all sources of power before installing. Connections other than those shown
in Figures 6 & 7 void the limited warranty. Note that Figures 6 & 7 are not meant to show all wiring, circuit protection and safety
requirements for a photovoltaic electrical system.
9
Installation and Operation Manual
IPN-ProRemote SETUP
¾ The IPN-ProRemote has various setup parameters all of which are preconfigured at the factory. Most installations require no
Discharge Rate. Factory default settings shown below reside in the IPN-ProRemote. All other settings shown in the Setup and
Battery Charge Parameters menus reside in the charge controller.
setup changes other than increasing Acceptance Charge Time
Factory defaults are configured for two or four (12V or 24V respectively) deep cycle lead-antimony 6V GC2 golf cart batteries in series.
• Charge Efficiency ....................................... 94% • LCD Backlight .......................................................... Auto
• Charge Efficiency Mode ............................ Auto Adjust
Restoring Factory Default Settings
¾ Factory defaults can be easily restored into the IPN-ProRemote and accompanying charge controllers using the Restore
Default Settings function in the Setup menu. All defaults are restored except for auxiliary output settings in slave charge
controllers.
Battery Amp-Hour Rating
The amp-hour setting is used by both the Remaining Battery Capacity function and Advanced Charge Control. The setting should be the total published
25°C 20hr rate amp-hour rating of the total battery bank. For systems with more than one battery, battery amp-hours add when batteries are placed in parallel.
When batteries are placed in series battery voltage adds and amp-hours do not.
Charge Efficiency & Charge Efficiency Mode
Charge Efficiency relates to how much charge is absorbed by the battery compared to charge delivered. With charge efficiency set to 94%, the battery is
expected to retain 94 amp-hours for each 100 amp-hours of charge delivered. Charge Efficiency Mode determines whether Charge Efficiency remains at a
fixed number or automatically updates based on actual battery behavior. The factory settings of 94% (Charge Efficiency) and AUTO ADJUST (Charge
Efficiency Mode) are typically suitable for most systems and do not require adjustment.
Systems which may benefit from a FIXED Charge Efficiency Mode are those with less than 2 amps of charge current per 100 amp-hours of battery
capacity, or where another charging source is what typically brings the battery back to full charge. For these systems a suitable Charge Efficiency value
needs to be determined experimentally. Try AUTO ADJUST first and see what charge efficiency the IPN-ProRemote computes over 5 –10 “normal”
charge/discharge cycles. You may then want to lock this value in place by setting Charge Efficiency Mode to FIXED. A perfect Charge Efficiency setting will
cause the Amp-hours From Full counter to just reach 0 (zero) when the charge controller switches to Float indicating full charge.
Self Discharge Rate
All batteries self discharge at some rate which varies greatly based on battery type and temperature. The Self Discharge Rate entered should be the
battery manufacturers 25°C value. In systems that cycle regularly, self discharge is typically a small contributor to total discharge compared to load current
and an accurate Self Discharge Rate value is not as important. In systems where load current is low, self discharge may be a large contributor to total
discharge and an accurate Self Discharge Rate is much more important. The Self Discharge Rate will be automatically corrected for temperature if the
accompanying charge controller includes a battery temperature sensor.
TYPICAL SELF DISCHARGE RATE
BATTERY CONSTRUCTION SELF DISCHARGE RATE
Vented Liquid Electrolyte • Lead-Antimony
Vented Liquid Electrolyte • Lead-Calcium
Gel • Lead-Calcium
AGM • Lead-Calcium
to 4 hours, and entering actual battery Amp-Hours and Self
12%/Month
5%/Month
3%/month
2%/month
TABLE 2
10
Blue Sky Energy – IPN-ProRemote
by the IPN-ProRemote is to use net battery charge current matched to battery size in amp-hours. With the IPN-ProRemote the charge controller will consider the
battery fully charged and to switch to Float if net battery current drops below the Float Transition Current setting while the battery is at the Acceptance voltage
setpoint. The factory default Float Transition Current setting (Float Current in the Battery Charge Parameters menu) of 1.5 amps per 100 amp-hours of battery
capacity is suitable for most batteries. With the factory default Battery Amp-Hour setting of 220 amp-hours, the battery would be considered fully charged when net
battery charge current decreases to less than 3.3 amps while at the Acceptance voltage setpoint.
battery current is unable to decrease to the Float Transition Current due to battery age or damage, charge will terminate after a reasonable time period.
Float Transition Current
“Time in Acceptance” is an accepted method to determine when the battery is fully charged if net charge current is unknown. A preferred method provided
To assure that net charge current is what determines when the battery is full, Charge Time should be increased to approximately 4 hours. This is so that if
WIRING DIAGRAM
Voltage difference must be < ±1.0V with highest
charge/discharge current expected and backlight on.
Network and power cable
Display contrast
To all loads and
charging sources
Shield drain wire,
connect to earth ground
500A/50mV
Shunt
IPN-ProRemote
rear view
IPN network compatible
charge controller
Current Shunt Signal Wiring
(SB3024iL shown)
Battery
FIGURE 6
11
Installation and Operation Manual
CURRENT SHUNT
¾CAUTION: A 500A/50mV current shunt must be used with the IPN-ProRemote. The shunt is used to measure net battery current
and must be installed in series with battery negative. Damage caused by installation in series with battery positive will void the limited
warranty. All negative current carrying conductors from all charging sources and loads must connect to the charge controller side of
the shunt as shown in Figure 6 such that all current flowing to or from battery negative flows through the shunt. Current carrying
conductors (other than the shunt) attached to battery negative will produce inaccurate battery current readings and amp-hour
counting. Shunt signal cable length should be limited to roughly 300 feet (91.5m) maximum. Tighten shunt power connection
bolts to 11 ft-lb (14.9 nm) and #10 sensing screws to 20 in-lb (2.3 nm). IPN-ProRemote shunt signal wire compression terminals
are to be tightened to 2.1 in-lb (0.24 nm). Note that the battery temperature sensor lug is not a current carrying conductor and
battery is being charged. The +/– shunt signal connections must connect to the corresponding +/– IPN-ProRemote shunt terminal block locations for proper
current polarity reading on the Battery Volt/Amp screen. The shunt produces very sensitive microvolt level signals and signal wires must be twisted pairs.
Lengths less than 35 feet (10.7m) can be unshielded twisted pairs if routed away from power or noise generating conductors. Shielded twisted pair cable is
preferred for lengths greater than 35 feet (10.7m) or where electrical noise is expected. Terminate shield drain wire to earth ground at one end only.
including normal electronic component aging. A Reset Current Shunt Zero function is provided to compensate for zero offset and provide an accurate zero
reading.
the accuracy of the current shunt measurement system zero, a true zero must be applied as described above. Failure to provide a true zero signal in this
manner will not reflect the true accuracy of the current shunt measurement system zero.
To reset current shunt zero and remove zero offset error:
CHARGE CONTROLLER CONNECTION
any charge controller on the network using the standard 4 conductor RJ-11 voice telephone cable supplied.
must remain on battery negative.
Current Shunt Signal Wiring
The shunt itself is not a polarized device. Once installed in series with battery negative it produces the +/– signal polarity shown in Figure 6 when the
Resetting Current Shunt Zero
The sensitive nature of the shunt signal measurement circuits can produce a slight drift or offset in the zero reading (0.0A) due to several factors
¾CAUTION: It is critically important that a Reset Current Shunt Zero function not be performed without first providing a true zero
current signal to the IPN-ProRemote. This is accomplished by temporarily placing both shunt sensing wires at the current shunt under the same #10-32 signal screw. Failure to provide a true zero signal in this manner before executing the Reset
Current Shunt Zero function will result in inaccurate battery current readings and amp-hour counting.
Do not confuse small charge or discharge currents flowing in the shunt due to normal system operation as zero offset error. For the purpose of testing
1. Place both shunt signal wires under the same #10 shunt sense signal screw on the current shunt to provide a true zero signal.
2. Perform the Reset Current Shunt Zero function from the Setup Menu.
3. Press BACK twice to return to the Battery Volt/Amp screen to examine the new zero reading. If zero is not within ±0.1A or better repeat the Reset
Current Shunt Zero function and check again.
4. Zero offset correction data is now stored in memory and retained if power is lost.
5. Return current shunt signal wires to their normal shunt sense screw positions.
Each charge controller includes an IPN DISPLAY connector which provides power and IPN network connection. The IPN-ProRemote can plug into
¾ Standard 4-pin telephone cables swap pin numbers end-to-end. If cables are custom terminated or cable couplers are used,
be certain pin swap is maintained. Do not plug into anything other than a IPN-compatible communications port. Total maximum
cable length should be limited to approximately 500 feet (152.4m).
NETWORK / POWER CABLE SCHEMATIC
Standard 4-pin telephone cable pin swap
RJ-11 Modular plug
Viewed from open end
Where cable is inserted
Pin 1
FIGURE 7
12
Blue Sky Energy – IPN-ProRemote
¾ When Backlight is on, the IPN-ProRemote can draw up to 100mA from the charge controller. For proper operation of the shunt
MOUNTING
current measurement circuits, total voltage difference between the IPN-ProRemote circuit common and the shunt must be kept to
less than ±1.0V when Backlight is on and maximum charge or discharge current is flowing in the system. If long network/power
cables are used, wire size may need to be increased to keep voltage difference between the “COM test point” and “SHUNT –” on
the back of the IPN-ProRemote to within ±1.0V or less at all times. Table 3 below shows wire size for a more conservative
recommended voltage drop limit of 0.50V maximum.
¾CAUTION:. The unit is designed to mount into a standard US duplex wall mount box. It is not watertight and must be protected
from rain, snow and excessive moisture.
SYMPTOM PROBABLE CAUSE ITEMS TO EXAMINE OR CORRECT
Display blank No power
Display turns on, but
battery voltage shows
IPN-ProRemote not communicating with
charge controller
– –.–V rather than a
number
Charge controller not properly powered.
Network cable faulty, not plugged in or cable pins do not swap per Figure 7.
Network cable faulty.
Charge controller or IPN-ProRemote may have locked up, re-boot by momentarily
removing battery and PV power from charge controller.
One charge controller is not set to Master, or more than one charge controller is set
to Master.
Controller-to-controller network cable not wired A-to-A, B-to-B, or wires are open or
short.
13
SYMPTOM PROBABLE CAUSE ITEMS TO EXAMINE OR CORRECT
No data shows in the
View Charge Unit
Status screen
Charge controller not communicating
with IPN-ProRemote
Controller-to-controller network cable not wired A-to-A, B-to-B, or wires are open or
short.
More than one charge controller is set to be Master or more one charge controller
set to same slave address.
Days since last
equalize or full charge
shows 1 day too many
Days since last
equalize reset without
The day counter increments once each 24
hours since battery power was applied.
Day counter updates when equalize
starts
Normal operation. This potential 1 day error may be eliminated by rebooting the charge
controller in the middle of the night so that the counter increments at this time rather
than during the day.
Normal operation. The equalize day counter is reset when equalize starts rather than
when it ends.
equalize completing
Net battery current
Signal wires on shunt reversed Swap signal wire positions on shunt.
polarity reversed
Battery current seems
inaccurate
Remaining Battery
Capacity & Amp-
Some charging sources or loads do not
go through shunt
Shunt wiring incorrect or faulty.
Shunt signal wires picking up electrical
noise
Excessive voltage drop in network cable
to IPN-ProRemote or in system power
wiring
Net battery current not reading 0.0A with
zero amps flowing
Charge controller has not finished
charging battery
Confirm that no other current carrying conductors other than the shunt cable is
connected to battery negative.
Shunt wired in series with battery positive, should be negative.
One or both shunt signal wires open or short.
Confirm signal wires are twisted pairs.
Consider using shielded twisted pair cable for signal wires.
Relocate signal wires away from power or noise generating wiring.
Confirm that with backlight ON and with highest possible charge or discharge current
flowing in system, voltage difference between “COM test point” and “SHUNT –” on
the back of the IPN-ProRemote is less than ±1.0V at all times, with less voltage
drop being better. Correct wiring as necessary. Consider not using backlight.
Perform Reset Current Shunt Zero function exactly as described in this manual to
remove zero offset.
Normal operation. Remaining Battery Capacity & Amp-Hours From Full displays
show dashes until the battery is fully charged which initializes amp-hour counting.
Hours From Full show
dashes (– – –)
Remaining Battery
Capacity or AmpHours From Full seem
inaccurate
Shunt not properly reading net battery
current
Incorrect battery amp-hours entered
Incorrect Charge Efficiency factor
Battery not fully charged for an extended
period
Charge controller is not what normally
fully charges the battery
Self Discharge Rate set incorrectly
Temperature sensor faulty
Net battery current must read correctly to properly count Amp-Hours From Full,
which is used to compute Remaining Battery Capacity. See Battery Current Seems
Powered by IPN compatible charge controller via 4-pin telephone cable. Charge controller cable length to 500’
4½”H x 4½”W x 1½”D (11.4cm x 11.4cm x 3.8cm) • Fits standard duplex wall mount box
(152.5m). Current shunt connection via twisted pair cable, Length to 300’ (91.5m)
Environmental
As a part of our continuous improvement process
specifications are subject to change without prior notice
TWO YEAR LIMITED WARRANTY
Blue Sky Energy, Inc. (hereinafter BSE), hereby warrants to the original consumer purchaser, that the product or any part thereof will be free from
defects due to defective workmanship or materials for a period of two (2) years subject to the conditions set fourth below. If within the coverage of this limited
warranty, BSE will repair or replace the product at BSE’s discretion. The original consumer purchaser is responsible for all transportation costs and insurance
related to returning the product to BSE. BSE will cover standard ground transportation costs and insurance to return the product to the original consumer within the
continental US.
1. This limited warranty is extended to the original consumer purchaser of the product, and is not extended to any other party.
2. The limited warranty period commences on the date the product is sold to original consumer purchaser.
3. This limited warranty does not apply to any product or part thereof damaged by; a) alteration or disassembly, b) repair or service not rendered by
a BSE authorized repair facility, c) accident or abuse, d) corrosion, e) lightning or other act of God, or f) operation or installation contrary to
instructions pertaining to the product.
4. BSE’s liability for any defective product or any part thereof shall be limited to the repair or replacement of the product, at BSE’s discretion. BSE
will not be liable for any loss or damage to person or property, or any other damages, whether incidental, consequential or otherwise, caused by
any defect in the product or any part thereof. Some states do not allow exclusions or limitations of incidental or consequential damages, so the
above limitation may not apply to you.
5. Any implied warranty for merchantability or fitness for a particular purpose is limited in duration to the length of this warranty. Some states do not
6. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
allow exclusions or limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
7. To obtain warranty repairs, contact BSE at 800-493-7877 or 760-597-1642 to obtain a Returned Goods Authorization (RGA) number. Mark the
outside of the package with the RGA number and return the product, postage prepaid and insured to the address below. A copy of the purchase
receipt identifying original consumer purchaser and date purchased must accompany the product to obtain warranty repairs.
Este dispositivo cumple con la parte 15 de las
reglas de FCC. La operación está sujeta a las
siguientes dos condiciones: 1) Este dispositivo
no puede causar interferencia dañina y 2) Este
dispositivo debe aceptar toda interferencia
recibida, incluyendo interferencia que pueda
causar operaciones indeseadas.
ESTE MANUAL INCLUYE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PARA LOS MODELOS - IPNPRO, IPNPRO-S
CONSERVE ESTAS INSTRUCCIONES
™ y monitor de sistema de baterías
16
Blue Sky Energy – IPN-ProRemote
TABLA DE CONTENIDOS
INSTRUCCIONES DE SEGURIDAD IMPORTANTES........................................................................................................... 18
DESCRIPCIÓN DEL PRODUCTO.......................................................................................................................................... 18
Números de parte y opciones ................................................................................................................................19
Uso de las teclas de función ..................................................................................................................................19
Visor de LCD y retroiluminación............................................................................................................................. 20
Indicador de estado de carga.................................................................................................................................20
Capacidad remanente de la batería....................................................................................................................... 20
Cómo funciona la capacidad remanente de la batería...................................................................20
Eficiencia de carga......................................................................................................................... 20
Uso de menús y teclas...........................................................................................................................................25
Ejemplo – Configuración de los Amp-horas de batería..................................................................25
Precauciones electrostáticas de manipulación ......................................................................................................25
Configuración del IPN-ProRemote......................................................................................................................... 26
Valores predeterminados de fábrica ..............................................................................................26
Restablecimiento de los valores predeterminados de fábrica .......................................................26
Régimen de Amp-horas de batería................................................................................................ 26
Eficiencia de carga y modo de eficiencia de carga........................................................................ 26
Régimen de autodescarga............................................................................................................. 26
Corriente flotante de transición ......................................................................................................27
Derivación de corriente ..........................................................................................................................................28
Cableado de la señal del derivador de corriente............................................................................28
Reinicio del cero de la corriente del derivador............................................................................... 28
Conexión del controlador de carga ........................................................................................................................28
GUÍA DE RASTREO DE FALLAS.......................................................................................................................................... 29
GARANTÍA LIMITADA DE DOS AÑOS ................................................................................................................................. 31
TABLAS Y FIGURAS
Tabla 1 Indicador de estado de carga......................................................................................................... 20
Tabla 2 Régimen de autodescarga............................................................................................................. 26
Tabla 3 Máxima longitud de cable de red/potencia..................................................................................... 29
Figura 1 Panel del visor................................................................................................................................ 19
Figura 2 Menú superior ................................................................................................................................21
Figura 3 Menú avanzado del visor ...............................................................................................................22
Figura 4 Menú de configuración...................................................................................................................23
Figura 5 Menú de parámetros de carga de batería......................................................................................24
Figura 6 Diagrama de cableado................................................................................................................... 27
Figura 7 Esquema de cableado de red/alimentación................................................................................... 28
Figura 8 Dibujo dimensional detallado .........................................................................................................29
17
Installation and Operation Manual
INSTRUCCIONES IMPORTANTES DE SEGURIDAD
Este manual contiene instrucciones importantes para los modelos IPNPRO E IPNPRO- S
CONSERVE ESTAS INSTRUCCIONES
1. Deje la instalación y las reparaciones en manos de personal de servicio calificado. La instalación o uso incorrecto puede resultar en riesgo de descarga
eléctrica o fuego. No hay partes reparables por el usuario en esta unidad.
2. Para reducir el riesgo de recibir descargas eléctricas, fuego o daños personales, se han colocado los siguientes símbolos a lo largo de este manual para
indicar condiciones peligrosas o instrucciones importantes de seguridad u operación.
ADVERTENCIA PRECAUCIÓN IMPORTANTE
Indica condiciones peligrosas o potenciales
descargas eléctricas. Use extrema precaución.
Indica artículos críticos para instalar u operar
la unidad en forma segura.
Siga estas instrucciones al pie de la letra para
una un funcionamiento correcto de la unidad.
3. PRECAUCIONES PERSONALES
a) El trabajo en las proximidades de baterías de plomo-ácido es peligroso. Las baterías producen gases explosivos durante la operación normal.
b) Para reducir el riesgo de explosión de la batería, siga estas instrucciones y aquellas publicadas por el fabricante de la batería y del fabricante de cualquier
equipo que quiera usar en las proximidades de una batería.
c) Debe haber alguien en el rango de alcance de su voz o suficientemente cerca para darle ayuda cuando trabaja cerca de una batería de plomo-ácido.
d) Disponga de buena cantidad de agua potable y jabón en las cercanías en caso de que el ácido de la batería entre en contacto con la piel, ropa u ojos.
e) Utilice protección completa para sus ojos y su ropa. Evite tocar sus ojos mientras trabaje cerca de una batería.
f) Si el ácido de la batería entra en contacto con la piel o la ropa, lave inmediatamente con agua y jabón. Si entra ácido en el ojo, inmediatamente enjuague
el ojo con agua corriente fría por lo menos durante 10 minutos y obtenga atención médica inmediatamente.
g) NUNCA FUME o permita la presencia de una chispa o una llama en las proximidades de la batería.
h) Sea extremadamente precavido para reducir el riesgo de dejar caer una herramienta metálica en la batería. Esto puede generar una chispa o
cortocircuitar la batería u otras partes eléctricas que pueden causar una explosión.
i) Quítese todos los artículos metálicos personales tales como anillos, brazaletes y relojes cuando trabaje con una batería de plomo-ácido. Una batería de
plomo ácido puede producir una corriente de cortocircuito suficientemente alta como para soldar un anillo o similar a algún metal, causando una
quemadura severa.
j) Quite todas las fuentes de energía, el fotovoltaico y la batería antes de reparar o instalarlo.
4. UBICACIÓN E INSTALACIÓN DEL VISOR
a) Esta unidad emplea componentes que tienden a producir arcos o chispas. NUNCA lo instale en un compartimiento para baterías ni en presencia de
gases explosivos.
b) Esta unidad debe ser instalada y cableada de acuerdo con el Código Eléctrico Nacional (“National Electrical Code”) ANSI/NFPA 70.
c) La unidad no es a prueba de agua. No la exponga a lluvia, nieve ni a humedad excesiva.
d) Asegúrese de que todas las conexiones terminales estén limpias y ajustadas.
e) Esta unidad está diseñada para ser usada con los controladores de carga compatibles con la red Integrated Power Net™ (IPN™). No la conecte a nada
que no sea un puerto de comunicaciones compatible con IPN.
DESCRIPCIÓN DEL PRODUCTO
El IPN-ProRemote con prestaciones completas incorpora un visor LCD retroiluminado multilínea y tres teclas de función para proveer una configuración
mejorada y monitoreo de los controladores de carga compatibles con la red Blue Sky Energy’s Integrated Power Net™ (IPN™). El IPN-ProRemote provee la
capacidad de acceder a parámetros adicionales de configuración del controlador de carga y ajustar los parámetros de configuración para rangos más amplios que
con el controlador incluido solamente. Pueden monitorearse tanto los estados individuales como los combinados totales de hasta 8 controladores de carga. El
IPN-ProRemote también provee un monitoreo completo del sistema de batería. Muestra en el visor la corriente de batería y los Amp-horas por completo mediante
la medición de la corriente de carga y descarga de todas las fuentes y cargas. Algunas de las múltiples pantallas incluyen: voltaje de batería y corriente, voltaje y
corriente de PV, Amp-horas de carga del PV y un indicador de capacidad de batería tipo “medidor de combustible”.
NÚMEROS DE PARTE Y OPCIONES
• IPNPRO.........................................Monitor de control de carga y del sistema de batería IPN con prestaciones completas y cable de 25 pies
• IPNPRO-S .....................................IPN-ProRemote con la derivación necesaria de corriente de 500A/50mV
• CS-500...........................................Derivador de corriente de 500V/50m milivoltios
18
Blue Sky Energy – IPN-ProRemote
PANEL DEL VISOR
FIGURA 1
OPERACIÓN
Todas las operaciones del IPN-ProRemote y las pantallas son controladas por medio de las tres teclas de funciones: BACK (anterior), NEXT (siguiente) y
SELECT (seleccionar). La información que típicamente resulta de interés para el usuario casual, tal como el voltaje de la batería, la corriente de la red de
baterías y la capacidad remanente de batería está disponible en el menú superior. Los usuarios con inclinaciones más técnicas pueden desear ver
información adicional en el menú de visor avanzado “Advanced Display” mientras que los instaladores podrían necesitar acceder a la configuración o a los
menús de parámetros de carga de batería. Vea las figuras 2, 3, 4 y 5 para obtener una descripción completa de cada pantalla del visor.
USO DE LAS TECLAS DE FUNCIÓN
NEXT
La tecla NEXT (Siguiente) es usada principalmente para recorrer los menús. Cada vez que se presiona NEXT el visor avanza a la siguiente pantalla
de ese menú. Si se presiona una vez más al llegar al final de un menú, regresa al inicio de ese menú.
BACK
La tecla BACK (Anterior) es usada principalmente para retirarse de las funciones, pantallas de ajustes o menús avanzados. Es similar a la tecla
“Escapar” Esc de las computadoras. Cada vez que se presiona BACK, se sale de un menú avanzado, de una función o de una pantalla de configuración sin
llevar a cabo la acción de esa función ni cambiar la configuración. Presionando en el menú superior la tecla BACK se conmuta entre las dos pantallas más
comúnmente usadas: Voltios/amperios de la batería y capacidad remanente de la batería.
Uso de BACK y NEXT para incrementar o reducir ajustes
Todos los ajustes son cambiados en una pantalla de configuración de parámetros donde la palabra “SETTING” destella en el visor. Presionando
NEXT mientras se está en una pantalla de ajuste de parámetros hace que el parámetro vaya al siguiente valor o incremente un valor numérico de ajuste.
Presionando BACK mientras se retiene presionada NEXT en una pantalla de configuración de parámetros hace que se reduzcan los valores
numéricos de ajuste. Si se presiona BACK sin mantener presionada NEXT, BACK realizará su función normal y se retirará de la pantalla de ajuste de
parámetros. Para reducir un ajuste, presione y mantenga presionada NEXT y luego, adicionalmente presione y mantenga presionada BACK. El número del
ajuste se reducirá mientras BACK y NEXT sean presionadas. Cuando haya pasado el valor de ajuste deseado al descender, libere primero BACK y luego
libere NEXT. Luego use NEXT para incrementar el ajuste al valor deseado.
SELECT
La tecla SELECT (Seleccionar) entra en acción basándose en el indicador de la parte inferior derecha del visor, el cual puede mostrar SEL►,
SET►, o CLR► (por ejemplo, Select, Set o Clear). Para minimizar la posibilidad de llevar a cabo una acción no deseada, SELECT no actúa en forma
inmediata. Se deberá presionar y mantener presionada la tecla SELECT por 4 segundos antes de que la acción sea tomada.
• SEL► es usada para seleccionar un menú del siguiente nivel o ingresar en una pantalla de configuración de parámetros.
• SET► aparece en las pantallas de ajuste de parámetros donde la palabra “SETTING” destella en el visor. Una vez que el parámetro es
aumentado o reducido al valor deseado en una pantalla de ajuste de parámetros, al presionar SET► almacena el nuevo valor en memoria y
regresa a la pantalla previa. SET► aparece también en el restablecimiento de valores predeterminados Restore Default Settings y en el reinicio
de cero del ajuste de la derivación de corriente Reset Current Shunt Zero, donde SET► ejecuta directamente esas funciones siguiendo el
retardo normal de 4 segundos.
•CLR► es usado para borrar valores en las pantallas de datos almacenados, tales como voltaje mínimo y máximo de batería, Amp-horas de
carga total, etc. También aparecerá en la pantalla de ecualización habilitada “Equalize Enabled” y cancelará manualmente el ciclo de
ecualización actual.
19
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