Blue Ox BX88181 User Manual

Breakaway System
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BX88181
®
Installation Instructions
Installation for Breakaway System BX88181
 e BX88181 Breakaway system is designed for use with the Apollo® braking system (BX88179).  e Apollo must be assembled and installed per its instructions prior to the Breakaway system installation.
Ref # Qty. Part # Description 1 1 62-3551 Breakaway, Assy W/7’ Cable, BX88181 1 1 101-5822 Adapter, 4 Way Connector 2 1 200-0149 S Hook 3 1 101-5822 Cable Adjustor Plate 4 1 294-0840 Banana Clip Black 5 1 294-0839 Banana Clip Red 6 1 62-3486 Replacement Plug
Tools Required
1/4” Drill Bit
Wire Ties Vise Grip
Rubber Grommet (if needed)
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USE ONLY GENUINE FACTORY REPLACEMENT PARTS.
Do NOT substitute homemade or non-typical parts. This may cause
your Breakaway system to fail and result in injury or death. If repairs
of parts or components of your Breakaway system are needed, you may order them through your nearest Blue Ox® dealer or distributor,
or call our Customer Care Team at (402) 385-3051 or toll free at (888)
Installation Instructions
1. Attach the Breakaway switch to a central
location on the towed vehicle’s metal frame structure (not to the baseplate or any additionally installed item). Do not overtighten. Ensure the switch is able to pivot but does not pivot too freely.
WARNING:
425-5382.
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2. Take the red and black wires leading from the
Breakaway switch and route them through the underside of engine compartment to the driver’s side  rewall. Secure the wires to non­moving items through the engine compartment using wire ties. Note: Keep the wires clear of sharp edges.
3. Locate a rubber grommet on the  rewall to push the wires through and into the vehicle. If one is not available, use a ¼” drill bit to drill through the  rewall. Place a rubber grommet on the new hole to prevent the wire from stripping later or grounding out.
Breakaway
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Step 7b
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Step 7
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Receptacles
Step 5
4. Strip ¼” of insulation from the end of the wires. Insert the stripped wire end into the color-coded banana clip (black wire to black banana clip, red wire to red banana clip) and tighten the set screw on pin. Ensure the wire is securely tightened.
5. Plug banana clips into the color coded Breakaway receptacles on the Apollo control panel. Excess wire may be coiled under the dash and secured with a wire tie or stored under the  oor mat or carpet.
6. read the cable through the included cable adjustor plate as illustrated in the photos and
trim or tuck away the excess cable.
Step 7a
Step 7b
Step 7c
7. Slip the S Hook through the loop at the end of the lanyard cable. Using a Vise grip, pinch the S
Hook to keep the cable inside the S Hook.
8. Run the lanyard from the breakaway switch attached to the front of the towed vehicle and attach it to the receiver hitch on the rear of the coach. Allow enough cable slack for turning. A good indicator is if the cable can be moved up and down a total distance of six inches (i.e., three inches up, three inches down) near the center of the cable.
9. When not in use, unplug the lanyard cable. A er unplugging the lanyard cable, simply insert the replacement plug into the Breakaway switch. Use the replacement plug to keep the Breakaway switch free of debris when not in
use.
Step 7d
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