Blue Ox BX3763 Installation Instructions Manual

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

Attachment Tab Height: 11.5”

Attachment Tab Width: 30.5"

Please read BOTH these Installation Instructions and the General Instructions prior to

installing or operating this equipment.

Serial Number

1. Blue Ox
are intended to be installed by Blue Ox

®

towing products and accessories

®

Dealers who are familiar with our products
and have the equipment and knowledge

necessary to do “t work”. When necessary

Blue Ox® Dealers can be found at www.

blueox.com or by contacting our Customer

Care Department at [phone].

2. Many Blue Ox® baseplates are designed to
use existing holes and hardware to mount
the baseplate to the towed vehicle. Even
though bolts are there, do not assume they
are adequate for baseplate mounting. Always
use hardware supplied in the hardware kit

and existing hardware where specied in the

installation instructions.

Bolt Torque Specications

Torque in Foot-Pounds for Inch Bolts

Bolt Size Grade 5 Grade 8

1/4” 10 14

5/16” 19 29

3/8” 33 47

7/16” 54 78

1/2” 78 119

5/8” 154 230

3/4” 257 380

Bolt Torque Specications

Torque in Foot-Pounds for Metric Bolts

Bolt Size Grade 8.8 Grade 10.9

6MM 6 8

8MM 16 22

10MM 31 40

12MM 54 70

14MM 89 117

16MM 161 230

18MM 222 318

If the front of your vehicle looks different
than this, please call us at [phone].

Reference your vehicle owner’s

manual for manufacturer’s towing

specications.

292-2737 Rev. J Page 1 of 10 11/19/14

!

Failure to read and follow these instructions

could result in separation of the towed vehicle

from the tow bar, causing property damage,

loss of towed vehicle, personal injury or death.

WARNING

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

Removable Tabs: Motorhome mount tow bars are recommended for use with this baseplate. Due

to the design of the removable tabs the RangeFinderII and Ambassador tow bars can not be used.

Adapters, except the BX8833 and BX88151, can not be used with this baseplate.

Instruction Notes: The fascia is removed and reinstalled for the baseplate installation. Some drilling

and trimming is required.

The dimensional variations between otherwise identical vehicles can be considerable. While the

baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to

compensate for vehicle manufacturer’s tolerances. These minor adjustments may include ling a hole

slightly, bending electrical rods or bending end plates.

The BX8869 Tail Light Wiring Kit is recommended for this vehicle. Location for the BX8869 is on the

driver's side tail light assembly.

• Handling of some cosmetic parts when installing this product may require the use of protective

covers, rags, specialty tools, etc. to prevent damage.

• When using power drills be aware of the dangers of torque and drill bit length.

• Be sure that ALL electrical connections are plugged in properly and functioning before

installing the fascia.

• Do not use the towed vehicle for storing luggage, equipment, etc. This may cause you to

exceed the towing capacity of the tow bar, baseplate, and its accessories.

• Be sure to use Loctite® Red on all bolts before tightening. Tighten all bolts according to the

torque chart provided.

292-2737 Rev. J Page 2 of 10 11/19/14

NOTICE

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

TOOLS REQUIRED

10MM Socket 12MM Socket 17MM Socket
9/16" Socket 3/4" Socket 3/4" Wrench
5/16" Nut Driver Large Vise Grip Reciprocating
Saw Torque Wrench Tape Measure

Drill Loctite® Red 13/32" Drill Bit

PARTS LIST

Item No. Qty. Part No. Description

1................2 ............ 61-4604 ..........................................1/2"-13 Nut Plate Weldment with 10" Wire

2................4 ............ 61-5208 ..........................................3/8"-16 Nut Plate Weldment with 14" Wire

3................1 ............ 61-6134 .............................................................................. BX3763 Baseplate

4................2 ............ 62-3468 ................................................... Attachment Tab Assembly with Hole

5................2 ............ 101-5822 ................................................................. 4 Way Connector Adapter

6................1 ............ 101-6135 ........................................................................90° Electrical Bracket

7................1 ............ 101-6804 ..................................... BX3763 Passenger Side Convenience Link

8................1 ............ 101-6928 .............................................BX3763 Driver Side Convenience Link

9................2 ............ 107-2759 ......................................................................................Spacer Tube

10..............4 ............ 201-0011 ....................................1/2"-13 x 1-1/4" Hex Head Bolt, Grade 5, ZP

11 .............. 1 ............ 201-0050 .......................................1/4"-20 x 3/4" Hex Head Bolt, Grade 5, ZP

12..............2 ............ 201-0192 ........................................... #10-32 1/2" Round Slotted Head Screw

13..............2 ............ 201-0193 .......................................1/4"-20 x 1/2" Hex Head Bolt, Grade 5, ZP

14..............4 ............ 201-0411 ............................ 12MM-1.25 x 40MM Hex Head Bolt, Grade 5, ZP

15..............4 ............ 201-0444 ..........................................3/8"-16 x 2" Hex Head Bolt, Grade 5, ZP

16..............2 ............ 201-0581 ..........................................1/2"-13 x 4" Hex Head Bolt, Grade 5, ZP

17..............2 ............ 201-0654 .................................................. #10-16 x 1" Self Tapping Screw, ZP

18..............2 ............ 202-0005 .......................................................................... 1/2"-13 Hex Nut, ZP

19..............2 ............ 202-0047 .................................................................................#10-32 Hex Nut

20..............2 ............ 202-0069 .............................................1/4"-20 Hex Flange Whiz Lock Nut, ZP

21..............1 ............ 202-0102 ...............................................1/4"-20 Hex Nut with Nylon Insert, ZP

22..............2 ............ 203-0001 ......................................................................... 1/4" Flat Washer, ZP

23..............2 ............ 203-0005 ......................................................................... 1/2" Flat Washer, ZP

24..............2 ............ 203-0008 ........................................................................1/4" Lock Washer, ZP

25..............4 ............ 203-0010 ........................................................................3/8" Lock Washer, ZP

26..............6 ............ 203-0012 ........................................................................1/2" Lock Washer, ZP

27..............2 ............ 203-0054 .............................................................................. #10 Lock Washer

28..............4 ............ 203-0105 ....................................................................12MM Lock Washer, ZP

29..............2 ............ 226-0049 (not shown) ............................ 36" Class IV Baseplate Safety Cable

30..............2 ............ 229-0512 (not shown) ..........................................................1/2" Quicklink, ZP

31..............2 ............ 290-0437 (not shown) .............................................. Black Receiver Cap Plug

32..............1 ............ 293-1339 (not provided) .....................................................Breakaway Switch

33..............1 ............ 294-0805 (not provided) ........................................................ 4 Pin Connector

34..............1 ............ 294-0902 (not provided) ........................................................ 6 Pin Connector

292-2737 Rev. J Page 3 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

NOTE: Items #7 and #8 need to be rotated 180° for 2011-2012 models so the holes face inward.

Remove existing tie down brackets prior to installing the convenience links that have been

supplied with your baseplate.

IMPORTANT: Use only genuine factory replacement parts on your baseplate. Do not substitute

homemade or nontypical parts. If a bolt is lost or in need of replacement, for your safety

and the preservation of your baseplate, be sure to use a replacement bolt of the same grade
(usually grade 5, refer to parts list). Repair parts may be ordered through your nearest Blue
Ox® dealer or distributor.

292-2737 Rev. J Page 4 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

PS DS

1. Using a 12MM socket remove the four (4) bolts, two (2) per side, from the belly pan
and set aside for reinstalling after baseplate installation. NOTE: Some models may
not have a belly pan.

PS DS

2. On 2011-2012 models only, locate the frame extension, remove the bolt using a
12MM socket and slide outer tube out. The outer tubes will not be reinstalled.

PS

3. Locate the frame extension, with a reciprocating saw remove the end portion of the

cross member slightly so it is ush with the tab. Be sure to paint edges with a high

quality paint in order to prevent rusting.

DS

292-2737 Rev. J Page 5 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

PS

4. Remove the two (2) push pins from the bottom edge of the front fascia. After removing
the push pins, use a rubber mallet to bend the tabs upward where the push pins were
located.

PS

5. Insert the 7/8" O.D. spacer tube (item #9) into the opening in the side of the lower extension
below the frame end so it is ush.

DS

DS

292-2737 Rev. J Page 6 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

6. Tilt the back of the baseplate down, slide cross tube between the tie down loops and the
tab. Align the forward hole of the baseplate with the existing hole of the lower extension that
has the 7/8" O.D. spacer tube inserted. Place the 1/2" x 4" hex bolts through the outside of
the baseplate and hand tighten.

Insert the removable attachment tabs into baseplate, align tabs level with the vehicle, clamp

end plates to frame with vise grips and tighten 1/2" hex nuts on both sides. Be sure to use
Loctite® Red on all bolts prior to tightening. Tighten all bolts according to the torque chart.

PS

7. Ahead of the front tire on the bottom edge of the fascia are two (2) bolts, remove these with
a 10MM socket. Unsnap well wheel liner from the lower fascia and pull forward. This will
allow room to drill. Using the upper holes on the baseplate as a template, drill two (2) holes
into the side of the frame rail with a 13/32" drill bit.

DS

292-2737 Rev. J Page 7 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

PS

8. Insert 3/8"-16 x 2" bolts with 3/8" lock washers into the holes from the outside of the frame.

9. On the inside of the frame, remove the cap on BOTH sides of the vehicle. Install 3/8-16 nut

plates onto the 3/8" x 2" bolts from step #8. Fully tighten all bolts and reinstall the caps.

DS

292-2737 Rev. J Page 8 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

10. Align the electrical bracket with the center of baseplate cross tube, install the self tapping
screws into the bottom of cross tube with the 5/16" nut driver and drill. Reposition tabs to
their original placement and reinstall push pins.

11. Attach the permanent baseplate safety cables to the provided convenience link on the
baseplate. The photo above shows the recommended installation of the cables to frame of
vehicle. Additional options may interfere with suggested mounting; in this case, secure the
cables to a solid piece of the frame as described in the instructions included with the
permanent baseplate safety cables. Be sure the safety cables do not rub against any hoses

or moving parts. Do this on both sides of the vehicle. NOTE: You will have to square off the

belly pan slightly prior to reinstalling it.

12. Dealer or installer be certain the user receives the instruction sheet.

292-2737 Rev. J Page 9 of 10 11/19/14

BX3763

2005-2015 Toyota Tacoma

(Includes Prerunner)

Installation Instructions

CUSTOMER SERVICE COMMITMENT

Blue Ox is committed to providing you with exceptional customer care throughout your lifetime
with our products. Our team is here to assist you with any questions you may have regarding the

performance of your product. Simply call [phone] and you can speak with our customer care

team.

Additionally, please visit our website to see which rallies our Destination America team will be
attending. For a nominal fee, our service technician will service your towing system to ensure it’s in
proper working condition. Also, as a commitment to our customers, should you visit our factory, you
can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour.

Again, thank you for being our customer and for the condence you have shown in the performance
of our products. It is because of customers like you we enjoy the success we have today.

292-2737 Rev. J Page 10 of 10 11/19/14

One Mill Road, Industrial Park

© 2011 Blue Ox

Pender, Nebraska 68047

Phone: [phone]

Fax: [phone]

www.blueox.com