Blue Ox BX1975 Installation Instructions Manual

BX1975
2007-12 Dodge Caliber (No SRT)
Installation Instructions
Attachment Tab Height: 15”
Attachment Tab Width: 24”
Please read BOTH these Installation Instructions and the General Instructions prior to
installing or operating this equipment.
Serial Number
1. Blue Ox® towing products and accessories are intended to be installed by Blue Ox who are familiar with our products and have the
equipment and knowledge necessary to do “t
work”. If needed, Blue Ox at www.blueox.com or by contacting our Customer Care Department at (402) 385-3051.
2. Many Blue Ox use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use the hardware supplied in the hardware kit and existing hardware
as specied in the installation instructions.
®
baseplates are designed to
®
Dealers can be found
®
Dealers
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
If the front of your vehicle looks different than
this, please contact us at (402)385-3051.
Reference your vehicle owner’s
manual for manufacturer’s towing
specications.
292-2883 Rev F Page 1 of 9 4/8/13
!
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
WARNING
BX1975
2007-12 Dodge Caliber (No SRT)
Installation Instructions
Instruction Notes: The fascia and horn are removed and reinstalled for the baseplate installation. Some drilling and trimming is required.
Place all components that are removed on a at, sturdy surface. All items will be reinstalled unless
otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.
Drill a hole according to the tail
light wiring kit instructions.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly before reinstalling the fascia.
• Do not use the towed vehicle for storing luggage, equipment, etc. This may cause you to exceed the towing capacity of the tow bar, baseplate and its accessories.
• Be sure to use Loctite® Red on all bolts before tightening. Tighten all bolts according to the torque chart provided.
• Dealer or installer be certain the user receives these instruction sheet.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can cause unseen damage and using it again could result in more damage or serious injury. DO NOT use the baseplate if it is damaged or missing parts.
292-2883 Rev F Page 2 of 9 4/8/13
Tools Required
Large Vise Grip
Flat Screwdriver
Utility Knife
Phillips Screwdriver
Torque Wrench
Drill
Reciprocating Saw
Tape Measure
Loctite
®
RED
13/32” Drill Bit
1-1/4” Hole Saw
7MM Socket 10MM Socket 13MM Socket
9/16” Socket
9/16” Wrench
T30 Torx
BX1975
2007-12 Dodge Caliber (No SRT)
Installation Instructions
Item No. Part No. Description Qty.
1.................................61-6316 .............................BX1975 Baseplate ...........................................................1
2.................................61-5208 .............................3/8”-16 Nut Plate w/ 14” Wire .......................................... 3
3.................................102-6753 ...........................BX1975 DS, Spacer Plate ............................................... 1
4.................................201-0443 ...........................3/8”-16 x 1” Hex Head Bolt, Grade 5, ZP ........................2
5.................................201-0440 ...........................3/8”-16 x 1-1/2” Hex Head Bolt, Grade 5, ZP ..................4
6.................................201-0404 ...........................3/8”-16 x 1-3/4” Hex Head Bolt, Grade 5, ZP ..................2
7.................................203-0010 ...........................3/8” Lock Washer, ZP ......................................................8
8.................................202-0003 ...........................3/8”-16 Hex Nut, ZP .........................................................5
9.................................201-0553 ...........................1/4-20 x 1/2” Hex Wshd Bolt Type F TCS, ZP ................. 2
10...............................201-0192 ...........................#10-32 1/2” Round Slotted Head Screw .......................... 2
11 ............................... 203-0054 ...........................#10 Lock Washer, ZP ......................................................2
12...............................202-0047 ...........................#10-32 Hex Nut ............................................................... 2
13...............................101-5822 ...........................4 Way Connector Adapter ...............................................2
14...............................62-3468 .............................Attachment Tab Assembly with Hole ...............................2
15...............................226-0046(not shown) ........Class III Safety Cables .................................................... 2
16...............................229-0359(not shown) ........3/8” Quicklink, ZP ............................................................2
17...............................290-0437(not shown) ........Black Cap Plug Receiver ................................................. 2
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/ or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized vehicle will void the warranty.
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