Blue Ox BX1719 Installation Instructions Manual

Please visit www.blueox.com for the latest version of these installation instructions.
BX1719
2003-16 Chevy Express 1500/2500/3500
2003-16 GMC Savanna 1500/2500/3500
Cargo & Passenger Vans
Installation Instructions
Attachment Tab Height: 13-1/2”
Attachment Tab Width: 24”
Serial Number
Please read BOTH these Installation Instructions and the General Information sheet prior to
installing or operating this equipment.
1. Blue Ox® towing products and accessories are intended to be installed by Blue Ox who are familiar with our products and have the
equipment and knowledge necessary to do “t
work”. If needed, Blue Ox® Dealers can be found at www.blueox.com or by contacting our Technical Service Department at (402) 385-3051.
2. Many Blue Ox use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use the hardware supplied in the hardware kit and existing hardware
as specied in the installation instructions.
®
baseplates are designed to
®
Dealers
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318
If the front of your vehicle looks different than
!
WARNING
this, please contact us at (402)385-3051.
Failure to read and follow these instructions
Reference your vehicle owner’s
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
specications.
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BX1719
2003-16 Chevy Express 1500/2500/3500 & GMC Savanna 1500/2500/3500
Cargo & Passenger Vans
Installation Instructions
Instruction Notes: The headlights, grille and bumper are removed and reinstalled for the baseplate installation. Some drilling and trimming is required.
Place all components that are removed on a at, sturdy surface. All items will be reinstalled unless
otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.
Drill a hole according to the tail
light wiring kit instructions.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the manufacturer’s warranty.
• Be sure to use a sufcient amount of Loctite® Red on all bolt threads before tightening. Tighten all
bolts according to the torque chart provided.
• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can cause unseen damage and using it again could result in more damage or serious injury. DO NOT use the baseplate if it is damaged or missing parts.
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BX1719
2003-16 Chevy Express 1500/2500/3500 & GMC Savanna 1500/2500/3500
Cargo & Passenger Vans
Installation Instructions
Tools Required
Large Vise Grip
Flat Screwdriver
Torque Wrench
Drill
Tape Measure
Loctite
17/32” Drill Bit
10MM Socket 15MM Socket 21MM Socket
®
RED
3/4” Socket
9
4
BREAKAWAY SWITCH
7
1
2
8
6
10
5
3
4 PIN
CONNECTOR
6 PIN
CONNECTOR
Item No. Part No. Description Qty.
1.................................61-4029 .............................1/2”-13 Whiz Nut w/ 10” Wire ........................................ 12
2.................................61-7360 .............................BX1719 Baseplate ...........................................................1
3.................................101-5822 ...........................4 Way Connector Adapter ...............................................2
4.................................201-0051 ...........................1/2”-13 x 1-1/2” Hex Head Bolt, Grade 5, ZP ................12
5.................................201-0192 ...........................#10-32 1/2” Round Slotted Head Screw .......................... 2
6.................................201-0979 ...........................#12-14 x 1” Self Drilling Screw, ZP ..................................2
7.................................201-0654 ...........................#10-16 x 1” Self Drilling Screw, ZP ..................................1
8.................................202-0047 ...........................#10-32 Hex Nut ............................................................... 2
9.................................203-0012 ...........................1/2” Lock Washer, ZP .................................................... 12
10...............................203-0054 ...........................#10 Lock Washer, ZP ......................................................2
11 ............................... 226-0049(not shown) ........Class IV Safety Cables .................................................... 2
12...............................229-0512(not shown) ........1/2” Quicklink, ZP ............................................................2
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/ or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized vehicle will void the warranty.
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