Blue Ox BX1678 Installation Instructions Manual

Page 1
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
Please read BOTH these Installation Instructions and the General Towing
Instructions before attempting to install or operate this equipment.
1. Blue Ox® towing products and accessories are intended to be installed by Blue Ox® Dealers who are familiar with our products and have the equipment and knowledge to do “t work.” When necessary, Blue Ox® Dealers can be found at www.blueox.com or by contacting
our 24/7 Customer Care Department at (402) 385-3051.
2. Many Blue Ox® Baseplates are designed to use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use hardware supplied in the hardware kit or existing hardware specied in the Baseplate Towing Installation Instructions.
Conrm the towability and pre-towing
procedures for your vehicle with
the owner’s manual or contact the
vehicle’s manufacturer for specic
towing procedures. You can also
contact REMCO for additional
information at 1(800)228-2481.
Attachment Tab Height: 18 1/2”
Attachment Tab Width: 32 1/4”
Bolt Torque Specications
Torque in Foot-Pounds per Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117
Bolt Torque Specications
Torque in Foot-Pounds per Inch Bolts
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119 5/8” 154 230
Serial Number
If your vehicle looks different than this, call
us at (402) 385-3051.
!
WARNING
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
Page 1 of 6 292-2989 Rev B 09/9/14
Page 2
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
Parts List
Ref. No. Qty. Part # Description
1 1 61-6450 Weldment, Baseplate, BX1678 2 1 61-6451 Weldment, Baseplate, BX1678 3 8 201-0011 1/2-13x1 1/4” Hex Bolt, Grd. 5, ZP 4 8 203-0012 1/2” Lock Washer, ZP 5 4 201-0050 1/4-20x3/4 Hex Bolt, Grd. 5, ZP 6 4 203-0008 1/4” Lock Washer, ZP 7 2 203-0001 1/4” Flat Washer, ZP 8 4 202-0069 1/4-20 Hex Flange Whiz Lock Nut, ZP 9 2 201-0192 #10-32x1/2” Slot, Round Head Screw 10 2 203-0054 #10 Lock Washer 11 2 202-0047 #10-32 Hex Nut 12 2 101-5822 Adapter, 4 Way Connector 13 1 101-6135 Electrical Bracket, 90 Degrees 14 2 62-3468 Attachment, Assembly, SF/SB, 1 Hole 2 290-0437 Cap Plug, Black (Not Shown) 4 229-0512 Quicklink, 1/2”, ZP (Not Shown) 2 226-0049 Baseplate Safety Cable, 36” Class IV (Not Shown)
Tools Required
Loctite® RED Flat Screwdriver 10MM Socket 15MM Socket 18MM Socket 17/32” Drill Bit Utility Knife
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor.
Page 2 of 6 292-2989 Rev B 09/9/14
Page 3
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
Vehicle Weight: The weight of this
vehicle is near the Class III, 5,000 lb. rating limitations. Some models, depending on options, may well exceed this 5,000 lb rating. Be sure to conrm the weight of your individual vehicle before towing. As of 1999
®
the Aventa Aventa
used for these applications.
Tow Bar Adapters are NOT to be used with vehicles weighing over 5,000 lbs.
II is now 10,000 lbs. and either the
®
II or the Aventa® LX tow bar must be
Installation Notes: The grille and
bumper are removed and reinstalled during installation of the baseplate. Trimming of the fascia is required.
The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for auto manufacturer’s tolerances. These minor adjustments may include ling a hole slightly, bending electrical rods and/ or bending end plates.
Installation Instructions:
1
1. Remove three bolts with a 10MM socket. Do
this to both sides of the vehicle. Set bolts aside to be reinstalled later.
The BX8869 Bulb & Socket Wiring Kit is recommended for this vehicle.
Possible location for taillight wiring.
2. In front of the tire, remove two bolts with a
7MM socket (white arrows). Using a at
screwdrive, remove three push pins (yellow arrows). Do this to both sides of the vehicle. Set bolts and push pins aside to be reinstalled later.
Page 3 of 6 292-2989 Rev B 09/9/14
2
Page 4
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
4
4. Using a 10MM socket, remove two bolts located just behind the wheel well plastic that we removed the bolts and push pins from. Do this to both sides of the vehicle. Set bolts aside to be reinstalled later.
6
6. Using a reciprocating saw, cut along the ridge 3/4” up and straight across to remove the piece. Do this to both sides of the vehicle.
5
5. Using a 10MM socket, remove one bolt located underneath the fascia just left of the frame. Do this to both sides of the vehicle. Pull the fascia forward to remove. Set fascia and bolts aside to be reinstalled later.
7A
8. Slide baseplate in where the tow hooks were removed. Insert a 1/2-13 x1 1/4” hex bolt with loctite and 1/2” lock washer into the two holes on the side and the two holes on the bottom of the baseplate and tighten bottom two down
rst. Do this to both sides of the vehicle.
Page 4 of 6 292-2989 Rev B 09/9/14
8
7B
7. Using a 18MM socket, remove one bolt from the side and one bolt from the bottom of the tow hook. Do this to both sides of the vehicle. Factory tow hooks and bolts will not be reinstalled.
BE SURE TO USE LOCTITE® RED ON ALL BOLTS
BEFORE TIGHTENING. TIGHTEN ALL BOLTS
ACCORDING TO THE TORQUE CHART ON THE
FRONT PAGE OF THESE INSTRUCTIONS OR ON
PAGE 3 OF THE BASEPLATE TOWING GENERAL
INSTRUCTIONS.
Page 5
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
9 10
9. The photo above shows the recommended installation of the cables to frame of vehicle. If vehicle has additional options (not shown above) which interfere with mounting permanent baseplate safety cables, secure the cables to a solid piece of the vehicle frame as described in instructions included with the permanent baseplate safety cables.
10. Using a utility knife, trim following the ridge around the backside of the guard where the tow hooks were. The photo above is what the
opening should look like after your nished.
Do this to both sides of the vehicle.
Page 5 of 6 292-2989 Rev B 09/9/14
Page 6
BX1678
2007-2013 Chevy Suburban 2500
Installation Instructions
Be sure that ALL electrical connections
are plugged in properly and functioning
BEFORE installing the fascia.
Install the tow bar and safety cables according to the instructions provided in their packages. When demonstrating this to the customer, be sure to include all the contents and packages.
Do NOT substitute other devices if the tow bar pins and clips are misplaced.
DEALER or INSTALLER:
Be certain the user receives the
instruction sheets for their products.
CUSTOMER SERVICE COMMITMENT
Blue Ox is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call 1-(402) 385-3051 and you can speak with our customer care team.
Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also, as a commitment to our customers, should you visit our factory, you can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour.
Again, thank you for being our customer and
for the condence you have shown in the
performance of our products. It is because of customers like you we enjoy the success we have today.
Shown without removable tabs installed.
Shown with removable tabs installed.
Page 6 of 6 292-2989 Rev B 09/9/14
One Mill Road, Industrial Park
© 2011 Blue Ox
Pender, Nebraska 68047
Phone: (402) 385-3051 • Fax: (402) 385-3360
www.blueox.com
Page 7
General Information
1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s) so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/ or recalls.
2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn parts and loose bolts before each towing trip. Be sure to use Loctite
recommended specications.
3. It is the owner’s responsibility to hook up all towing equipment per manufacturer’s instructions/ recommendations.
4. Remove the attachment tabs when not in use (if applicable).
®
Red on all bolts and tighten to the
Notice To Baseplate Installer
1. It is YOUR responsibility to watch for:
Oil cooler and air conditioner lines
Electrical wires and hoses
Missing parts or attaching points on the frame
** If the baseplate is improperly installed and is against a wire or hose, it could cause uid leaks or
electrical shorts some time after the actual baseplate installation.
Permanent Baseplate Safety Cable Installation
Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar. The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from breaking loose in the event the connection between the frame of the towed vehicle and the baseplate fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail or cross member of the vehicle’s frame. The illustrations below show the possible arrangements recommended by Blue Ox®. Each permanent baseplate safety cable must have an adequate weight rating for the towing system. The weight rating of the two (2) cables together will not qualify.
Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
These permanent baseplate safety cables should remain installed as long as the baseplate is installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with, and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing vehicle.
5/11/15
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