Bluelab Dosetronic Peridoser Kit User Manual

Solenoid Kit
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Peridoser Kit
English
Instruction Manual Version P1.3 : 151012 ©copyright 2011, all rights reserved, Bluelab Corporation Limited
Bluelab Dosetronic Kit
Congratulations on purchasing the Bluelab Peridoser Dosetronic kit.
The Bluelab Dosetronic® offers growers a simple solution for automatic dosing. Simply program the controller for the conductivity, temperature and pH values that you want your system to run at, and then tailor the dosing intervals to suit the size of your mixing tank. Simple!
By using high performance conductivity, temperature and pH probes, the Bluelab Dosetronic will control the strength of your re-circulating solution to a high level of accuracy. When it detects that the conductivity, temperature or pH levels have fallen outside of your pre-programmed set points, it will automatically trigger the dosing of more nutrient or pH adjustor until those levels have stabilised. This means you can spend more time doing the things you enjoy and less maintaining your system.
Bluelab Corporation Limited
Bluelab Dosetronic Peridoser Kit
The Dosetronic has proven itself in the hydroponic market worldwide for over 20 years and has earned itself an international reputation for excellence. This is why so many commercial growers are using the Bluelab Dosetronic to save time, money and improve their yield.
It is one of the most simple, robust and reliable controllers in its class!
Version P1.3 : 151012
Contents
Quick Guide
1.1 Quick Guide 1
1.2 Dosetronic Kit Contents 2
1.3 System Overview 3
1.4 Dosetronic Control Panel 4
1.5 Dosetronic Connection Panel 5
Dosetronic System Installation and Wiring 7
2.1 Overview 7
2.2 Nutrient Tank Set-up 7
2.3 Stock Solution Location 8
2.4 Dosing System Set-up 8
2.5 Mount Dosetronic Control Case 9
2.6 Wall Mount Sample Pot 10
2.7 Probe connection and placement 11
2.8 Temperature Adjustment 12
2.9 Heater/Cooler setup 13
2.10 Mount Alarm Box 13
2.11 Alarm Box Internal Overview 14
2.12 Wiring Alarm and External Lockout 15
2.13 Main Power 16
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Contents
Display Setup 17
3.1 Overview 17
3.2 Monitor only 18
3.3 Units 19
3.4 Control Direction 20
3.5 Required / Alarms 21
3.6 On Times 23
3.7 Off Times 24
3.8 Calibrate 25
3.9 pH Calibration 25
3.10 Conductivity Calibration 26
3.11 Control Function 27
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Bluelab Dosetronic Peridoser Kit
Preparing System to Run 29
4.1 Prepare the Dosetronic system to run 30
4.2 Manual override control 30
Maintenance 31
5.1 Conductivity probe cleaning 31
5.2 pH probe maintenance 32
Trouble shooting 33
6.1 Overview 33
6.2 Error messages 33
6.3 Error FAQ 34
Speci cations 35
Lockout Switches 37
2 year Guarantee Registration Form 39
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1.1 Quick Guide
This page shows a quick guide to setting up the Dosetronic in monitor mode. It serves as a quick way to check that the controller is operational.
1. Prior to mounting, attach the Temperature, pH and
Conductivity probe to
Dosetronic unit.
2. Plug in power adaptor.
3. Place probes in solution.
4. Wait a few minutes for readings to stabilise.
5
Monitor mode
1
2.4
2.7
2.1
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5.65.6
5.9
2.4
2.1
Menu change
Temperature probe
2
WaterAir
pH probe
Power adaptor
2
3
2
Conductivity probe
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1.2 Dosetronic Kit Contents
Acid Hose (5m/16 ½ft) 13mm braided hose (10m/33 ft)
Tes tin g Solutions for probe care and maintenance
Alarm and external lockout box
3 x 20mm/¾” flushing ball valves
Temperature in & out power cables (country specific)
Dosetronic controller and Power Supply
Sample Board
Bluelab Triple Peridoser™ (nutrient & pH)
15cc syringe of Tube Lubricating Gel
Bluelab Dosetronic Peridoser Kit
Bluelab Dosetronic® Peridoser kit
Controller
Power Supply
Temperature Power in and Power out cables (country specific)
pH probe with ATC
conductivity probe
temperature probe
Triple Peridoser and cable connection
pH and conductivity probe maintenance kit
Sample board
Fittings kit
Instruction manual
Alarm & external lockout box
5 x 13mm/½” acid elbows
3 x 19mm/¾” tank fittings”
Instruction Manual
Temperature Probe
3 x 19mm/¾” to 13mm/½” nut & tail
Conductivity Probe
4 x 13mm/½” joiners
Bluelab pH probe with ATC
10 x 13mm/½” elbows
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Tank
1
1.3 System Overview
It is useful to plan where the labelled components will be situated before beginning installation of the system. Generally the components are installed in this order.
pH Probe
Conductivity Probe
Sample
Pot
Temperature
probe
4
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Ambient
Air Temperature
Alarm
Power
Heater / Cooler
Peridoser
3
Flushing ball
To Crop
Crop
Return
Valves
T Fitting
Pump
Main Nutrient
Main Nutrient
Tank
1
Float Valve
Nutrient A Nutrient B
Stock Solutions
pH
* Setup shows temperature probe immersed in solution.
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1.4 Dosetronic Control Panel
Actual readings
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Required readings
Controller settings
Measurement
Selection
Conductivity
Temperature
pH
Control direction
1.2
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6.5
1.3
16
6.8
Units
Mode selection
keys
Bluelab Dosetronic Peridoser Kit
pH calibration indicators
Automatic
Temperature
Compensation
pH ATC
Display brightness
increase/decrease
Value
Alarm & Alarm indicator
External lockout
indicator
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Power
pH
Dosing system
TemperatureConductivity
pH ATC
Alarm
Power Input
DC INPUT: 5V --- 3A
Temperature
Power Out
Temperature
Power In
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1.5 Dosetronic Connection Panel
Temperature
control
power In
Temperature
control
power out
Note: When inserting connecter, rotate to ensure it mates correctly. Do not force it or you may bend/ damage pins. Fasten locking ring if applicable.
Alarm & external lockout box
Temperature Probe
pH ATC
pH Probe Conductivity Probe
Peridoser
Main power
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Dosetronic System Installation and Wiring
2.1 Overview
To effectively set up the Dosetronic system you must plan for where all the components of the system will be placed. It will be helpful to refer to the larger picture of the System overview on
page 3.
This section highlights the steps in chronological order you need to take for installation of the Dosetronic kit.
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pH Probe
Temperature
probe
Sample
Pot
Conductivity Probe
To Crop
Flushing ball
Valves
Crop
Return
T Fitting
Pump
Nutrient A Nutrient B pH Lower
Please read through this section and create a rough system layout before installation.
2.2 Nutrient Tank Set-up
The nutrient tank requires a constant water level, water level regulators such as a plastic ball cock or fl oat switch are recommended.
Main Nutrient
n Nutrient
Tank
nk
Float Valve
For large tanks mixing and/or aeration systems are required. If there is no mixing system in smaller tanks, stock solutions should be fed in where the crop return and fresh water enter the tank.
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2.3 Stock Solution Location
The stock solution tanks need to be within close proximity to your main nutrient mixing tank. This allows the peridoser to give a consistent dose.
Align stock tanks near nutrient mixing tank.
2.4 Dosing System Set-up
The Peridoser doses an even amount of nutrient to your
tank at defi ned intervals. These intervals are set in the off times and on times found in the mode menu. The instructions for this are on page 23 and 24.
1. Attach supplied braided hose onto the left hand side of Peridoser nozzles and feed hose into allocated stock tanks. Use acid resistant hose for pH solutions.
Note: To prevent fl oating, ensure hose is secured to the bottom of the tanks.
2. Attach tubing onto the right hand side of each Peridoser nozzle. Set them up so they drop into the nutrient mixing tank.
To ensure even dosing, all hoses need to be the same length.
The stock solutions must drop into nutrient tank, this stops a syphon action from
occurring. To avoid precipitation, A and B nutrient must not mix until after they enter the
tank.
Peridoser
To prevent acid damage on your acid piping and ttings, dilute your acid solution to 10% or less.
Bluelab Dosetronic Peridoser Kit
NOTE: Do not plug Peridoser into power until you have programmed the Dosetronic Controller.
The nutrient and pH stock solutions must enter the nutrient tank in a location where there is good mixing.
Nutrient
A
B
pHNutrient
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2.5 Mount Dosetronic Control Case
The Dosetronic has an indoor, splash-proof case and should be installed in a pump room or shed. It is designed for use with a sample pot that is fi lled with water from the nutrient mixing tank. Conductivity, temperature and pH measurement probes that connect to the Dosetronic are placed inside it, therefore the Dosetronic needs to be installed close to the sample pot to enable the probes to reach.
Steps
1. Locate area
Find appropriate fl at vertical surface to mount Doestronic controller.
Avoid mounting near electrical
mains and other
powered devices
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Keep Dosetronic out of
direct sunlight
The Dosetronic controller cables need to be within reach of the Peridoser,
sample pot and power outlet.
2. Secure Controller
Secure Dosetronic to the wall with the self tapping fasteners provided.
Mount electronic equipment such as
the Dosetronic above the sample
pot. This is because some water may
escape when the conductivity probe is
cleaned.
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2.6 Wall Mount Sample Pot
Steps
1. Fix sample pot in position
Select a position on the wall that is near the nutrient tank pump and where all
probe cables from the Dosetronic can reach.
2. Fit Inlet Piping
Fit a “T” junction to pipes feeding the crop and connect supplied fl ushing ball valve.
3. Fit Outlet Piping
Connect piping to the outlet of the sample pot and fi x into a position where it can fl ow
back into the nutrient tank.
4. Flush out plastic (swarf) and residue
Open sample pot inlet valve, allow sample pot to fi ll and then close the valve and allow it to drain as much as possible.
5. Adjust inlet valve
Remove lid of sample pot. Adjust fl ushing ball valve until the water inside the sample pot can fl ow through the outlet pipe back
to the tank.
If the Dosetronic is being installed into a system that is already operating, it is an option that you could use a submersible aquarium pump to pump water from the nutrient tank to the sample pot.
Conductivity
pH
Pipes feeding crop
Temperature
To crop nutrient tank
Corner
mounting screws
Bluelab Dosetronic Peridoser Kit
Flushing Ball Valve
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t
T Powe
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T
Out
DC INPUT: 5V --- 3A
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2.7 Probe connection and placement
pH ATC
pH and pH ATC
The pH probe provided has automatic temperature compensation (ATC). It connects to two separate sockets. The sockets are labelled are pH and pH ATC. Together they provide a temperature compensated reading that is more accurate than a standard pH probe.
Note: A standard pH probe with a BNC plug can be used on its own with the Dosetronic but pH readings will not be temperature compensated.
Conductivity Probe
This socket connects to the conductivity probe that attaches to a “T” fi tting coming
off the inlet pipe on the sample pot.
Temperature Probe
This socket connects to the temperature probe that can read air temperature or be submerged in the sample pot to read the solution temperature.
Temperature
Conductivity
Conductivity
pH
Temperature
pH
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emperature
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Power
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Power Inpu
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Power
pH
Dosing system
TemperatureConductivity
pH ATC
Alarm
Power Input
DC INPUT: 5V --- 3A
Temperature
Power Out
Temperature
Power In
2
2.8 Heater/Cooler Setup
The Dosetronic can control either air or water temperature via an external heater/cooler.
These sockets allow the Dosetronic to switch the heater or cooler on and off.
The heater/cooler works at defi ned intervals. These intervals can be programmed in the “On” and “Off Times” found in the Mode menu. Instructions for this can be found on page 23 and 24.
Note: Do not connect the “Temperature Power In” to power source until you have programmed the Dosetronic Controller.
Temperature
Power In
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Temperature
Power Out
Bluelab Dosetronic Peridoser Kit
Temperature Power In
This socket provides external power for the heater or cooler.
Temperature Power Out
This socket is where you plug in a heater or cooler.
Temperature
Power In
Note: You must place temperature probe in what you are controlling
Or
Temperature
Power Out
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Power
pH
Dosing system
TemperatureConductivity
pH ATC
Alarm
Power Input
DC INPUT: 5V --- 3A
Temperature
Power Out
Temperature
Power In
2
2.9 External Alarm and Lockout Box
The alarm box has three functions:
1. It has an Internal alarm that sounds when a designated alarm setting has been breached. This feature can be enabled/disabled manually by opening up the alarm casing and moving the link (see diagram on next page)
2. It can also be connected to an alternative external alarm e.g. a horn or fl ashing light. This can be done through the external alarm wiring terminals provided (see diagram on next page).
3. It has an External Lockout function. When an external lockout function is sensed in control mode (e.g through a water fl ow switch) the Dosetronic will stop all control and dosing. The external lockout terminal can be accessed on
the circuit board found inside the alarm box
(See diagram on next page).
Alarm Box
Note: If no functions provided by the Alarm Box are required, it does not need to be installed/connected.
Mounting points
2.10 Mount external Alarm Box
1. Locate appropriate area on the wall for the Alarm box.
2. Secure box to wall with self tapping screws provided.
External Alarm
External Lockout
Sensor
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2.11 Alarm Box Internal Overview
Internal alarm
DIS / ENA
*
EXT
ALARM
COM
NC
LOCKOUT
NO
Disable / Enable link
for internal alarm
External alarm
terminals
Factory installed link is across NC (normally closed) terminals. Remove when installing any NC switches.
Common
Normally closed
Normally open
External lockout terminals
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2.12 Wiring Alarm and External Lockout
External alarm
To connect an external alarm to your system, put a wire on each side of the closing contacts marked EXT ALARM.
Note: The external alarm needs to have an independent power source.
External lockout
To enable the external lockout function on the Dosetronic, a switch needs to be connected to the external lockout wiring terminal on the alarm circuit board (see diagram on page 14). There are two types of switches that can be wired in: those that are normally open and those that are normally closed.
We Supply
Refer to specifi cations for
maximum power rating
Common
Normally Closed
Normally Open
You Supply
- +
EXT ALARM
For example: If you connect a fl ow switch (that opens when water stops fl owing) to the normally closed port, the external lockout function will sense that the water has stopped and stop your system from dosing.
Note: You can have both NC and NO combinations connected
COM
Connect multiple normally
closed switches in series
NC NO
COM NC
Series
Connect multiple normally
open switches in parallel
NO
Parallel
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Power
pH
Dosing system
TemperatureConductivity
pH ATC
Alarm
Power Input
DC INPUT: 5V --- 3A
Temperature
Power Out
Temperature
Power In
2
Main Power
2.13 Main Power
Once you have set up your system, connect it to the power supply. The following chapter will explain how to program your controller.
1. Connect the mains plug adaptor to the power supply. Ensure it is pushed fully on and locked
into place.
Bluelab Dosetronic Peridoser Kit
Push fi rmly in
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Display Setup
Mode selection menu
3.1 Overview
Controller modes
Can be selected using the direction keys in the mode selection menu.
Measurement selection
There are three measurements: conductivity, temperature and pH. These can be selected using the measurement selection arrow keys.
Value increase/decrease
Value adjustments can be made by the increase/decrease buttons when in the appropriate mode.
Measurement selection arrow keys
1.2
18
6.5
1.3
16
6.8
Value
increase/decrease
keys
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3.2 Monitor only mode
Monitor mode shows only the readings from your conductivity, temperature and pH probes. No control action occurs.
Press mode up and down keys to select.
Alarm Function
To turn the alarm on or off press this key. If it is activated the indicator next to the button will be lit. It can be changed during any mode.
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2.7
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6.3
Bluelab Dosetronic Peridoser Kit
Brightness Control
1. Press and hold down the brightness button.
2. Adjust brightness using increase/decrease buttons. This can be done at any time.
8.8.8.8.
br 8
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External lockout
This indicator is lit whenever a “lockout” condition is sensed through the alarm box. If sensed, all control activity will be stopped. If the alarm box is plugged in and sensors connected (see Page 13 & 15).
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3.3 Units mode
1. Select units
Press up and down keys to select mode.
2. Select desired measurement to change by
pressing its arrow key.
3. Switch between units
Use the value increase/ decrease keys to switch to your desired units of measurement.
Note: The EC/CF indicator has two units for one LED. To change between the two, press the value key twice. The difference between the two is that EC has a decimal place, where CF does not.
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2.7
23
3
Units
EC/CF indicator
1
Note: pH has no selectable units
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3.4 Control direction mode
Control direction lets you specify in what direction you want the Dosetronic to adjust your system.
1. Select control direction
Press up and down keys to select mode.
2. Select desired measurement to change by pressing its arrow key.
3. Switch between units
Use the value increase/decrease keys to change your control direction.
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6.3
Control direction
Off
1
Mode selection keys
Bluelab Dosetronic Peridoser Kit
Measurement selection keys
Conductivity: Raise only or off
Temperature: Raise or lower or off
pH: Raise or lower or off
2
3
Value increase/decrease
keys
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Ala
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Please record your values here for future reference.
Nutrient
Alarm High
Required
Alarm Low
Temperature
Alarm High
Start Stop
Alarm Low
3.5 Required / Alarms mode
Required/Alarms lets you set the values you require the Dosetronic to maintain. It also lets you set a high alarm and a low alarm value so the system can notify you if these are exceeded.
1. Select required/alarms
Press up and down keys to select mode.
2. Select measurement to change
To edit values press the appropriate measurement button and press the same
button again to toggle between settings for this measurement.
Note: See following page for how to set the temperature values.
3. Edit alarm and required values
Use the value increase/decrease buttons to change the value you have selected.
Alarm Hi
r
H
Required
q
ire
Alarm Low
r
L
Alarm “Quick-set”
2
AL.H1
rd
AL.LO
Note: Selected value will be brighter than other values displayed.
2.12.1
1.5
0.8
3
Alarm Low
1
Alarm Hi
pH
Alarm High
Required
Alarm Low
Note: If the values you are changing in required reach that of Alarm High or Alarm Low they will “bump” these values so they don’t overlap.
This allows you to quickly set the “alarm HIGH” and “alarm LOW” values for all of the three measurements. The alarm values are taken from the actual readings. The table below shows the values that are present when “quick-set” is used.
Conductivity
Temperature
pH
Actual value -­2 CF / 0.2 EC 100 TDS 140 ppm
Actual value -­3°C / 5°F
Actual value --
Actual value + 2 CF / 0.2 EC 100 TDS 140 ppm
Actual value + 3°C / 5°F
Actual value +
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Temperature Required / Alarms
Bluelab Corporation Limited
Temperature control works slightly different from conductivity and pH. This is because temperature is hard to maintain constantly. For example if you are heating your greenhouse the “temperature on” value will turn on the heater and “temperature off” will turn the heater off when these temperature values are sensed.
Temperature Control O
If using a
Temperature Raise / Heating Device
Temperature Control On
Alarm High
Temperature on
Alarm Low
26°C
24°C
AL.H1
AL.LO
30
2624 26
Temperature off
22
Note:
It is normal practice to set your temperature on time to continuous. The following page shows you how to do this. This allows the heater/cooler to operate until the temperature off value is reached.
Bluelab Dosetronic Peridoser Kit
If using a
Temperature Lower / Cooling Device
Temperature Control O
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3.6 On Times
Please record your values here for future reference.
Nutrient
On times
Temperature
On times
pH
On times
On times are how long you dose for. Together with the “Off Times” this allows the Dosetronic to make small frequent changes to the conductivity, pH and temperature of your system.
Adjust on time so that 3+ doses changes the actual value by 1 digit. Adjust off time (following page) to a little longer than the time it takes for a dose to be mixed and the change sensed by the probes.
1. Select On times
Press up and down keys to select mode.
2. Select desired measurement and value to change
To programme On Times select the appropriate measurement. Note: Selected value will be brighter than other values displayed.
3. Programme desired On Times
Press (or hold down) the value increase/decrease buttons to change the value you have selected.
2
Note: Start with short on times and adjust from there.
Note:
Continuous Mode
This allows you to set your nutrient pumps, pH adjuster and/or heater/cooler to work continuously until the values reach the required reading. This is helpful for temperature regulation when you want the heater/cooler to start at one temperature and run continuously until off temperature is reached.
cont
OO.O1
OO.53
3
1
Programmable from 0-10 minutes in one second steps.
cont
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3.7 O Times
Please record your values here for future reference.
Nutrient
Off times
Temperature
Off times
pH
Off times
Off times are how long no dosing will occur for. This gives your system time to adjust/mix so that the Dosetronic can measure the changes it has made before deciding if it needs to dose again.
1. Select Off Times
Press up and down keys to select
mode.
2. Select desired measurement and value to change
To programme Off Times select the appropriate measurement. Note: The selected value will be brighter than other values displayed.
3. Programme desired Off Times
Press (or hold down) the value increase/decrease buttons to change the value you have selected.
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59.50
59.50
1
59.50
3
Programmable from 0 - 59 minutes and 59 seconds in ten second steps
Bluelab Dosetronic Peridoser Kit
Note: Start with long off times and adjust from here
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3.8 Calibration
Calibration is an essential part of maintaining your probes. It ensures your readings are accurate and needs to be done regularly.
1. Select Calibrate
Press up and down keys to select mode.
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pH
CAL
3.9 pH Calibration
1. Rinse pH probe in fresh water and place probe in pH 7.0 calibration solution and wait for reading to stabilise. Press and
hold the measurement arrow key and wait for pH cal to be displayed. If the indicator turns green proceed to step 2.
2. Rinse pH probe in fresh water and place probe in pH 4.0 or pH
10.0 calibration solution and wait for reading to stabilise. Press
and hold the pH button.
If you get Err displayed check:
1) calibration solutions are correct
2) Probe is not damaged
3) Probe is connected correctly
If Err is still displayed then the probe needs replacing
2
Calibration Status
Using factory default calibration values.
pH 7 calibrated OK. Using factory default for pH 4 and/or 10.
pH 7 & pH 4 calibrated OK.
Indicators fl ashing - 30 days have passed since last full calibration. Calibration due.
7.0
= 7
pH probe evaluation
pH probes age over time. They should be replaced at least once a year. Whenever you calibrate your probe, an indicator will show the health and tell you if you need to replace the probe.
7
= 7 _ 7
Err
Excellent
OK
Poor
Replace
1
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3.10 Conductivity Calibration
Conductivity calibration is not generally required. If you do notice that your readings are not accurate, the fi rst thing you should do is clean your probes. If readings are still inaccurate the conductivity probe can be calibrated using a known nutrient solution of 2.77EC (see chart for corresponding units)
1. Place conductivity probe in conductivity standard solution.
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Bluelab Dosetronic Peridoser Kit
2. Calibrate Conductivity
Select Conductivity measurement.
3. Conductivity adjustment
Adjust until actual value is 2.8EC (or chosen unit) by using increase / decrease keys.
Solution Value
Displayed Value
3
Calibration Values
EC CF ppm 500 ppm 700 (TDS) (EC x 700)
2.77 27.7 1385 1939
2.8 28 1400 1960
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3.11 Control
Control mode monitors your Actual readings and adjusts them to the Required values you have programmed in the Required/ alarms mode. It does this through the dosing systems installed.
Note: It is advised that you go through “Preparing system to run” in the next chapter before setting the system in control mode.
1. Select Control
Press up and down keys to select mode.
2. Controller will adjust nutrient, pH and temperature levels accordingly.
When the system is dosing and the values are being adjusted the control direction indicator lights will fl ash.
Actual Required
0.1
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Note: If an actual value is fl ashing in control mode and your dosing system is not dosing it may be because the value is outside of the control range. This can be changed by manually increasing your nutrient levels in the stock tank. For more information see the troubleshooting section.
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Preparing System to Run
Setting up the Dosetronic system involves setting the Control direction, Required values and On and Off times. These settings can be edited by scrolling through the Mode menu on the Dosetronic Control panel. The steps for this are outlined in chapter 3.
4.1 Prepare the Dosetronic system to run.
Step 1. Flush out PVC shavings and glue residue
If your system has been installed it is important to fl ush out PVC shavings (swarf) and any glue residue before growing commences. To do this fi ll your nutrient tank and then fl ush all water from your system.
Step 2. Fill tanks A, B and pH with stock solutions.
Step 3. Manually prime tank
In order for the Dosetronic to adjust your main nutrient tank to your programmed required values you need to manually prime the tank with nutrient.
By Raising the EC to above 0.1 the Dosetronic will be able to start dosing. Dosing stops at 0.0 - 0.1EC to prevent dosing if the probe is out of solution. (Instructions are on the following page)
Step 4. Check readings/settings
Make sure all your settings are working and that your readings are within your required range by scrolling through the mode menu.
Step 5. Plug peridoser into mains power.
Outlined on page 10
Step 6. Plug heater/cooler into mains power.
Outlined on page 12
Note: The pH probe must be kept wet at all times. Ensure the nutrient probe is clean and the pH probe calibrated before starting this task.
Final Checklist
Nutrient tank set-up
Stock solution
Dosing system
Control case
Probe connections
Heater/Cooler
Alarm Box
Main Power
Units
Control direction
Off Times
On Times
pH calibration
Check dosing
Step 7. Complete checklist opposite.
Step 8. Select Control in mode menu. System should be running.
Monitor system regularly for 24 hours to check On & Off times are correct and control is stable.
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4.2 Manual override Control
Manual control lets you dose or alter temperature by holding down the measurement you want to change and both the mode selection keys.
1. Select monitor mode using the mode selection keys.
2. Press and hold the measurement key you want to change.
3. Press both mode keys (3+4) together and release.
4. Continue to hold measurement key while dosing and release key to stop.
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Maintenance
5.1 Conductivity probe cleaning
Over time, nutrient salts build up on the face of the conductivity probe. This effects conductivity readings so the face of the probe must to be cleaned at least once a month.
1. Remove shroud by holding the body and pulling
away the shroud.
2. Using the Bluelab conductivity probe cleaner or an unscented liquid scourer such as Jif or Soft Scrub place one or two drops onto the probe face.
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3. Using a fi nger or Bluelab chamois, rub fi rmly and vigorously to clean probe face.
4. Check that water forms an even fi lm across the surface of the probe. If beading of water is present, clean again. Beading indicates the presence of oil on the probe surface. This effects readings.
5. Refi t the shroud and test in 27.7 CF/ 2.77 EC solution. If reading is out it can be edited in calibration mode. See page 26 for calibration information. Always clean probe before calibrating.
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5.2 pH probe cleaning
Over time, nutrient salts build up on the glassware of the pH probe when it is in the sample pot. This can effect pH readings so cleaning once a month is important. ALWAYS CLEAN PRIOR TO CALIBRATING
1. Rinse pH probe tip under fresh water.
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2. Fill a small container with clean water and add a small amount of Bluelab pH probe cleaner or mild detergent (dishwashing liquid).
3. Gently stir the pH probe tip in the mixture. Ensure that you do not “knock” the probe on the side of the container as this may cause damage to the probe. Rinse well under fresh running water to remove all traces of detergent mixture.
4. Only if the probe tip requires removal of sediment, gently brush around the glassware with a few drops of Bluelab pH probe cleaner or mild detergent (dishwashing liquid) and a soft toothbrush. DO NOT pull out or touch the wick.
5. Rinse well under fresh running water to remove all traces of the detergent mixture.
6. Calibrate probe. See pH calibration on page 25
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Trouble shooting
6.1 Overview
In general, if your actual readings are fl ashing there will be a problem with the measurement e.g ineffective control. If the required reading is fl ashing then there will be a problem with the method of control e.g an actual value is outside one of the lockout values.
(see page 30 for more a detailed explanation)
Nutrient reading low Contaminated probe Clean Conductivity probe (see p.31)
pH reading inaccurate Contaminated probe Clean pH probe (see p.32). Replace probe if in doubt
Calibration has expired Calibrate pH probe (see p.25)
6.2 Error Messages
Err
----
Probe is disconnected or sensor is damaged
EC or pH temperature is out of range (0-50°C)
Ur
Or
Measurement is under range
Measurement is over range
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6.3 Error FAQ
Actual values
- The probe is out of water.
- The EC value of your solution is below 0.2.
- Your alarm is enabled, the value has met or exceeded the alarm threshold.
- The system has noted ineffective control. The value hasn’t changed by 2 steps in 15 cycles (1 cycle = on and off times combined)
Problems
The alarm high/low (actual value) for one measurement fl ashes, but does not seem to be locking out the intended control (required value)
A control seems to be locked out - shouldn’t the actual display fl ash for that measurement?
Required Values
- The value you have is outside the internal Lockout values.
Solutions
For a measurement to act as a reason for locking out another control, its control direction must be set to raise or lower.
No: it is the required value that fl ashes if the control is locked out. The actual display fl ashes if the measurement is in error, or is in a state that it could be a cause for a lockout (e.g ineffective control, or alarm high.)
Bluelab Dosetronic Peridoser Kit
A conductivity or pH control locks itself out (its required display is fl ashing). How do I know if the cause was “ineffective control”?
Lockout due to ineffective control is where the actual Conductivity or pH value does not move two resolution steps in the required direction after 15 on/off cycles. To solve this, change the on and/or off time, so that the system sees a change of one resolution step after 3 cycles.
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Speci cations
pH Conductivity Temperature
Medium measured
Displayable units
Range
Resolution
Accuracy
Temperature Compensation
Solution Solution Air or Solution
pH Scale
0.0 - 14.0 pH
0.1 pH
±0.1 pH
Yes Yes N/A
(If ATC pH probe is connected)
EC CF
TDS (ECx500)
ppm (EC x700)
0.0 - 5.0 EC 0 - 50 CF
0 - 2500 TDS
0 - 3500 ppm
0.1 EC 1 CF
50 TDS
70 ppm
± 0.1 EC ± 1 CF
°C °F
0 - 50 °C
32 - 122 °F
1 °C 1 °F
±1 °C
±1 °F
Calibration
One, Two or Three point
Yes
Not Required
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Switches numbered 1 - 24
Lockout Switches
All switches by default are shipped switched on
Mains supply
Danger
Disconnect the
mains supply before
removing this cover
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Lockout Switches
Warning: Before opening the cover ensure mains power is removed.
The Dosetronic controller has a series of internal switches numbered from 1 - 24. These can be accessed by unscrewing the back panel of the controller (See page 36). They have been preset to lockout (stop control for) temperature, pH and conductivity when any alarm condition has been sensed. These switches can be turned on/off to set lockout behaviour for any alarm condition. The new switch confi guration will not take effect until the controller has been restarted. This can be done by disconnecting then reapplying power
For example if you wanted your heater/cooler to stop when the conductivity meets or exceeds the high alarm value you could turn on switch number 9.
Alarms
Conductivity
Temperature
pH
Locks Out
Low
Alarm
High
Low
Alarm
High
Low
Alarm
High
To Stop
Conductivity
(Raise)
Switch on
2
3
3
4
5
6
7
To Stop
Temperature
(Heat & Cool)
Switch on
8
9
10
11
12
13
To Stop
pH
(Raise & Lower)
Switch on
14
15
16
18
19
20
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Thank you for choosing to buy a Bluelab Dosetronic®.
Please register your free 2 year guarantee.
To help us ensure you receive a prompt and effective service, please register your guarantee by
completing and returning the form to us, or you are welcome to register online.
Bluelab Corporation Limited
Go to
www.getbluelab.com
Bluelab Corporation Limited
8 Whiore Avenue
Tauriko Industrial Park
Tauranga 3110 New Zealand
Customer Care
Call the Bluelab Helpline
NZ: +64 7 578 0849
(Mon - Fri 8:00 to 5:30)
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or visit the Bluelab website:
www.getbluelab.com
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For Future Reference
Attach your receipt or proof of purchase here
make a note of your serial number
Bluelab Dosetronic® details
Date of Purchase
Serial Number
Personal Details
Title
Telephone
E-mail
House/ Flat No.
Street
2 Year Guarantee Registration Form
Place of Purchase
Initial Surname
House/ Flat Name
Town
Postcode
Country
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