Blodgett SHO-E User Manual

SHO -E
ELECTRIC CONVECTION OVEN
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
P N 37103 R e v B (12/ 05
)
IMPORTANT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJU RY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
THE REPUTATION YOU CAN COUNT ON
For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, con­vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.
Your Service Agency’s Address:
Model:
Serial Number:
Your oven was installed by:
Your oven’s installation was checked by:
Table o f Contents
Introduction
Oven Description and Specifications 2................................
Installation
Delivery and Location 3.............................................
Utility Connections --- Standards and Codes 4.........................
Oven Assembly 5..................................................
NSF Bolts 5....................................................
Leg Attachment 6...............................................
Caster Assembly 6..............................................
Double Section Assembly 7......................................
Oven Leveling 7................................................
Operation
Standard Control 8.................................................
General Guidelines for Operating Personnel 9.........................
Suggested Times and Temperatures 10................................
Maintenance
Cleaning and Preventative Maintenance 11.............................
Troubleshooting Guide 12............................................
Introduction
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Oven Description and Specifications
Cooking in a convection oven differs from cooking in a conventional deck or range oven since heated air is constantly recirculated over the product by a fan in an enclosed chamber. The moving air con­tinually strips away the layer of cool air surround ­ing the product, quickly allowing the heat to pene­trate. The result is a high quality product, cooked at a lower temperature in a shorter amount of time.
Blodgett convection ovens represent the latest ad­vancement in energy efficiency, reliability, and ease of operation. Heat normally lost, is recircu ­lated w ithin the cooking chamber before being vented from the oven: resulting in substantial re­ductions in energy consumption and enhanced oven performance.
AirFlowPatternforBlodgettConvectionOvens
Figure 1
ELECTRICAL SPECIFICATIONS -- SH1E/AB
Amperes
ase
L1 L2 L3 N
60 HZ UNITS
11 208 1 51 0 51 --- 6
11 208 3 31 29 29 --- 8
11 240 1 44 0 4 4 --- 6
11 240 3 26 24 26 --- 8
* Electric connection wiring is sized for 90_C copper wire at 125% of rated input.
Electrical
onnec
AWG*
on
2
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
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Inspect the shipping container for external dam­age. Any evidence of damage should be noted on the delivery receipt which must be s igned by the driver.
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Uncrate the oven and check for internal dam­age. Carriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for in­spection.
The Blodgett Oven Company cannot assume responsibility for loss or damage suff ered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.
OVEN LOCATION
The w ell planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
The following clearances must be maintained be­tween the oven and any combustible or non-com­bustible construction.
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Oven body right side --- 0” (0 cm)
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Oven body left side --- 0” (0 cm)
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Oven body back --- 0” (0 cm)
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Oven body bottom --- 4.5” (11.4 cm)
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Oven body top (for direct vent installations only)
--- 8 ” ( 2 0 c m )
The following clearances must be available for ser­vicing.
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Oven body sides --- 12” (30 cm)
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Oven body back --- 12” (30 cm)
Keep the oven area free and clear of all combus­tibles such as paper, cardboard, and flammable liquids and solvents.
Do not place the oven on a curb base or seal to a wall. This will restrict the flow of air and prevent proper ventilation resulting in damage to the oven.
Before making any utility connections to this oven, check the rating plate to be sure the oven specifi­cations are compatible with the electrical services supplied for the oven.
1. The rating plate is attached under ledge above the door.
3
Installation
Utility Connections --- Standards and Codes
THE INSTALLATION INSTRUCTIONS CON­TAINED HEREIN ARE FOR THE USE OF QUALI­FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
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the installation of electrical wiring from the elec­tric meter, main control box or service outlet to the electric appliance.
Qualified installation personnel must be experi­enced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction.
U.S. and Canadian installations
Installation must conform with local codes, or in the absence of local codes, with the National Elec-
trical Code, ANSI/NFPA 70 ---Latest Edition and/or CanadianNationalElectricCode C22.2 as applica-
ble.
General export installations
Installation must conform with Local and National installation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a localdis­tributor, please call the Blodgett Oven Company at 0011-802-860-3700.
4
Installation
Oven Assembly
NSF BOLTS
These bolts are required by NSF to block any ex­posed hole on the back of an oven. This includes:
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any unit, single or stacked, without a back panel.
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any holes in stacked units not used for mount­ing stacking brackets.
1. Locate the 5/16” bolts that were shipped with the oven.
2. InstalltheboltsasshowninFigure2.
Double Stacked Units Units without back panels
Figure 2
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Installation
Oven Assembly
LEG ATTACHMENT
1. Lay the oven on its back.
2. Align the threaded stud in each leg with the nut located inside each bottom corner of the oven frame. Turn the legs clockwise and tight­en to the nearest full turn.
3. Align the two leg plate holes in each leg with those in the oven bottom. Secure each leg us­ing two 1/2” bolts.
NOTE: If using casters see CASTER AS-
SEMBLY before proceeding.
4. Tip the oven up on the legs.
5. Level the oven by screwing the adjustable leg feet in or out as necessary.
CASTER ASSEMBLY
NOTE: Install the locking casters on the front of
the oven. Install the non-locking casters on the back of the oven.
Casters for Singl e and Double Stacked Ovens:
1. Attach the legs as described.
2. Pry the adjustable feet out of the legs.
3. Insert one caster into each leg as shown. Tighten the lock nuts to secure the casters.
Adjustable
Leg Foot
Caster Assembly
Figure 4
Low Profile Casters for Double Stacked Ovens:
1. Align the three holes in each caster assembly plate with those in the oven bottom. Secure each caster using three 1/2” bolts.
6” (15 cm) Legs Shown
Figure 3
Figure 5
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DOUBLE SECTION ASSEMBLY
1. Secure the short legs to the bottom sections as described.
2. Place the upper section in position on top of the lower oven.
3. Attach the stacking brackets using the re­maining 5/16” bolts shipped with the ovens.
Installation
Oven Assembly
WARNING!!
Whenstackingovensbesuretoremove thesingleovenflueboxespriortoattach­ing three-piece connector.
OVEN LEVELING
After assembly, the oven should be leveled and moved to the operating location.
1. The oven can be leveled by adjusting the feet or casters located on the bottom of each leg.
Figure 6
7
Flue
Connector
Operation
Standard Control
1 2
3
4
CONTROL DESCRIPTION
1. BLOWER HI/LO/OFF SWITCH --- Controls the operation of the blower. If the blower switch is in the OFF position the oven will be turned off.
2. COOL DOWN SWITCH --- When the switch is in the AUTO position, the oven can be used to cook. When the switch is in the MAN position, the oven is cooling down for the next bake.
3. OVEN READY LIGHT - When lit indicates burn­ers are operating. When the light goes out t he oven has reached operating temperature.
4. THERMOST AT - Controls the temperature at which t he oven will operate. Temperatures can range from 200-500_F (93-260_C).
5. COOK TIMER - Used to time the length of the cooking operation. When the set time expires, a buzzer will sound.
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OPERATION
1. Set the COOL DOWN switch (2) to t he AUTO position. Turn the THERMOSTAT (4) to the de­sired operating temperature.
2. Set the BLOWER HI/LO/OFF SWITCH (1) to the HI or LO position. When the OVEN READY light (3) goes out, load the product and set the COOK TIMER (5).
3. When the timer sounds, remove the product. If the next product requires a lower operating temperature, then the cooldown mode can be used. Turn the COOL DOWN SWITCH (2) to the MAN position. Make sure that the door is open.
4. Turn the oven off by setting the BLOWER HI/ LO/OFF SWITCH (1) to the OFF position.
WARNING!!
Acompletefiveminuteshutdownmustbe observed before the oven is relighted.
Figure 7
8
Operation
General Guidelines for Operating Personnel
COOK TIMES AND TEMPERATURES
Preheating the oven
Always preheat the oven before baking or roast­ing. We recommend preheating 50_F(10_C) abovethecooktemperaturetooffsetthedropin temperature when the doors are opened and cold product is loaded into the oven. Set the thermostat to the cook temperature after the product is loaded.
NOTE: For frozen product, preheat the oven
100_F(38_C) above the cook tempera- ture.
Cook Temperatures
Generally, cook temperatures should be 50_F (10_C)lowerthandeckorrangeovenrecipes.If the edges of the product are done but the center is raw, or if there is color variation, reduce the ther­mostat setting another 15-25_F(10-15_C). Con- tinue to reduce the cook temperature on succes­sive loads until the desired results are achieved.
NOTE: Cooking at excessive temperatures will
not reduce cook time, it will produce un­satisfactory baking and roasting results.
Cook Time
Check the product in about half the time recom­mended for deck or range oven recipes. Record times and temperatures which provide best re­sults for future reference.
NOTE: Cook time will vary with the amount of
product loaded, the type of pan and the temperature.
OPERATING TIPS
Pans and Racks
Product or pan height determines how many racks are used. The oven holds up to ten 18” x 26” (45.7 x 66.0 cm) bun pans.
Load the oven from the bottom, centering the pans on the rack. Never place a pan or aluminum foilon the bottom of the oven. This obstructs the flow of air and results in uneven baking and roasting.
Roasting
To reduce shrinkage when roasting, place meat directly on the racks. Place a sheet pan one-half full of water in the bottom rack position. The water evaporates, increasing humidity in the oven chamber. The pan catches grease from the meat, making oven cleaning easier.
Baking
Weigh the product to ensure equal distribution in each pan. Varying amounts of product will cause uneven baking results.
Fans
The fan must be operating for the oven to heat. To avoid rippling of batter product use the following procedure.
1. Preheat the oven 25_F(15_C) above the bak-
ing temperature.
2. Loadtheovenwithproduct.Closethedoors.
3. Set the thermostat to the baking temperature.
4. Turn the oven off.
5. Allow the product to set for 5-7 minutes with
the fan off. The residual heat in the oven sets the product.
6. Turn the oven on for the remainderof the bake.
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Operation
Suggested Times and Temperatures
Product Te m p e r ature Time #Shelves
Meats
HamburgerPatties(5perlb) Steamship Round (80 lb. quartered) Standing Rib Choice (20 lbs, trimmed, rare) Banquet Shell Steaks (10 oz. meat) Swiss Steak after Braising BakedStuffedPorkChop Boned Veal Roast (15 lbs.) Lamb Chops (small loin) Bacon (on racks in 18” x 26” pans)
Poultry
Chicken Breast & Thigh Chicken Back & Wing Chicken (2 Turkey Rolled (18 lb. rolls)
Fish and Seafood
Halibut Steaks, Cod Fish (frozen 5 oz) BakedStuffedLobster(21/2lb.) Lobster Tails (frozen)
1
/2lbs. quartered)
400_F (205_C) 275_F (135_C) 235_F (115_C) 450_F (235_C) 275_F (135_C) 375_F (190_C) 300_F (150_C) 400_F (205_C) 400_F (205_C)
350_F (175_C) 350_F (175_C) 350_F (175_C) 310_F (155_C)
350_F (175_C) 400_F (205_C) 425_F (220_C)
8-10 mins. 2hrs45mins. 2hrs45mins. 7-8 mins. 1hr. 25-30 mins. 3hrs.10mins. 7-8 mins. 5-7 mins.
40 mins. 35 mins. 30 mins. 3hrs45mins.
20 mins. 10 mins. 9mins.
10
2 2 5 5 5 2 5
10
5 5 5 3
5 3 5
Cheese
Macaroni & Cheese Casserole Melted Cheese Sandwiches
Potatoes
Idaho Potatoes (120 ct.) Oven Roasted Potatoes (sliced or diced)
Baked Goods
Frozen Berry Pies (22 oz) Fresh Apple Pie (20 oz.) Pumpkin Pies (32 oz.) Fruit Crisp Bread (24 - 1 lb. loaves) Southern Corn Bread Baking Soda Biscuits Brown & Serve Rolls Sheet Cakes (5 lb. mixed batter per pan) Chocolate Cake Brownies
NOTE: Actual times and temperatures may vary considerably from those shown above. They are affected
by weight of load, temperature of the product, recipe, type of pan and calibration of thermostat. Should your recipe vary, write in your proven time and temperature for ready reference.
350_F (175_C) 400_F (205_C)
400_F (205_C) 325_F (165_C)
325_F (150_C) 350_F (175_C) 300_F (150_C) 300_F (150_C) 325_F (155_C) 375_F (190_C) 400_F (205_C) 350_F (175_C) 325_F (160_C) 325_F (160_C) 325_F (150_C)
30 mins. 8mins.
50 mins. 10 mins.
35 mins. 25-30 mins. 30-50 mins. 25 mins. 30 mins. 15-20 mins. 6mins. 15 mins. 16-18 mins. 20 mins. 15 mins.
5
10
5 5
5(30pies) 5(30pies) 5(20pies)
5 3 5 5 5 5 5 5
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Maintenance
Cleaning and Preventative Maintenance
CLEANING THE OVEN
Painted and stainless steel ovens may be kept clean and in good condition with a light oil.
1. Saturate a cloth, and wipe the oven when it is cold.
2. Dry the oven with a clean cloth.
On the stainless front or interiors, deposits of baked on splatter may be removed w ith any non ­toxic industrial stainless steel cleaner. Heat tint and heavy discoloration may be removed with any non-toxic commercial oven cleaner.
1. Apply cleaners when the oven is cold. Always rubwiththegrainofthemetal.
The porcelain interior can be cleaned with any commercial oven cleaner. Be sure caustic clean­ing compounds DO NOT come in contact with the blower wheel and t he aluminized steel panel di­rectly behind it.
1. Remove the racks, rack supports and blower wheel cover from the oven.
2. Soak the parts in a solution of ammonia and water.
3. Reinstall after cleaning.
PREVENTATIVE MAINTENANCE
The best preventative maintenance measures are, the proper installation of the equipment and a pro­gram for routinely cleaning the ovens.
Annual Maintenance
This oven requires no lubrication, however, the venting system should be checked annually for possible deterioration resulting from moisture and corrosive flue products.
If maintenance or repairs are required, contact your local Blodgett service company, a factory representative or the Blodgett Oven company.
WARNING!!
Always disconnect the appliance from the power supply before servicing or clean­ing.
Blower
Wheel Cover
Figure 8
11
Maintenance
Troubleshooting Guide
POSSIBLE CAUSE(S) SUGGESTED REMEDY
SYMPTOM: Elements will not heat
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Oven not plugged in.
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Power switch on the control panel is off.
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Control set below ambient temperature.
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Doors are open.
SYMPTOM: Oven does not come to ready.
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The oven has not reached preheat temperature.
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Internal problem with main temperature control.
SYMPTOM: Convection fan does not run.
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Oven is not plugged in.
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Circuit breaker tripped.
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Doors are open
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Plug in electrical supply cord.
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Set the control panel to COOK or OVEN ON.
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Set to desired cook temperature.
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Close doors.
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Wait for oven to reach preheat temperature.
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*
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Plug in electrical supply cord.
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Reset the breaker.
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Close doors.
SYMPTOM: General baking problems.
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Thermostat out of calibration.
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Improper oven venting.
*Denotes remedy is a difficult operation and should be performed by qualified personnel only. It is recommended, however, that All repairs and/or adjustments be done by your local Blodgett service agency and not by the owner/operator. Blodgett cannot as­sume responsibility for damage as a result of servicing done by unqualified personnel.
WARNING!!
Always disconnect the power supply before cleaning or servicing the oven.
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*
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CUSTOMER
INSERT
WIRING DIAGRAM
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