Blodgett SBF User Manual

XR8-G AND XR8-E
MINI RACK OVEN
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 38480 Rev P (5/14)
© 2014 - G.S. Blodgett Corporation
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Oven Description and Specications ....................................... 2
Delivery and Location .................................................... 3
Oven Assembly .......................................................... 4
Ventilation (XR8-G only) .................................................. 5
Utility Connections - Standards and Codes ................................. 7
Gas Connection (XR8-G only) ............................................. 8
Gas Piping........................................................... 8
Pressure Regulation and Testing ....................................... 9
Gas Hose Restraint ................................................. 10
Plumbing and Electrical Connections ..................................... 11
Initial Startup ........................................................... 12
OPERATION
Safety Information ....................................................... 13
Standard Control ........................................................ 14
MenuSelect™ Control ................................................... 16
General Guidelines for Operating Personnel ............................... 20
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 21
Troubleshooting Guide .................................................. 22
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Installation
Oven Description and Specications
The Blodgett Mini-Rack oven features a continuously
rotating eight pan rack and unique airow system that
moves large amounts of air at low velocity to ensure a consistently even bake. The Blodgett rack slide sytem al-
GAS RATINGS - XR8-G/AB
Natural Gas Propane
US Units SI Units US Units SI Units
Heating Value 1000 BTU/cu. ft. 37.3 MJ/m Specic Gravity (air=1.0) 0.63 0.63 1.53 1.53 Gas Manifold Pressure 3.5” W.C. .87 kPa 10” W.C. 2.5 kPa Oven Input 110,000 BTU/hr 32 kW
Main Burner Orice Size
Six burners are Two burners are
NOTE: * - Multiple Twist Drill
PLUMBING SPECIFICATIONS - XR8-G/AB AND XR8-E/AA
WATER
Water pressure 30 PSI (21 kPa) minimum
75 PSI (52 kPa) maximum Water connection 3/4” MGHT Flow rate 27 GPH (102 LPH)
DRAINAGE
Drain connection 3/4” rear drain to air gap drain
50 MTD*
1/16”
lows the operator to quickly adjust slide spacing from 1 to 4 inches in any conguration. In addition, the Mini-Rack
oven is capable of producing large volumes of steam for bagels or similar products.
3
116 MJ/hr
1.7 mm
1.5 mm
2550 BTU/cu. ft. 95.0 MJ/m
110,000 BTU/hr 32 kW
116 MJ/hr
57 MTD* 62 MTD*
1.0 mm
0.96 mm
3
ELECTRICAL RATINGS- XR8-E/AA
VOLTAGE
208 VAC 60 18 3 52 52 52 1/4 HP, 115V, 50/60 Hz, 1 ph 240 VAC 60 18 3 46 46 46 1/4 HP, 115V, 50/60 Hz, 1 ph 480 VAC 60 18 3 23 23 23 1/4 HP, 115V, 50/60 Hz, 1 ph
HZ
KW
PHASE
MAX LOAD (AMPS)
L1 L2 L2
2
MOTOR
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
Uncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notied within fteen days of delivery and the ship­ping container is retained for inspection.
The Blodgett Oven Company cannot assume responsibil­ity for loss or damage suffered in transit. The carrier as­sumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared
to assist you if ling a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
The following clearances must be maintained between the oven and any combustible or non-combustible con­struction.
Oven body right side - 0” (0 cm)
It is essential that an adequate air supply to the oven be maintained to provide a sufcient ow of combustion and
ventilation air.
Place the oven in an area that is free of drafts.
Keep the oven area free and clear of all combus- tibles such as paper, cardboard, and ammable liquids and solvents.
Do not place the oven on a curb base or seal to a wall. This will restrict the ow of air and prevent
proper ventilation. Tripping of the blower motor’s thermal overload device is caused by an excessive ambient temperature on the right side of the oven. This condition must be corrected to prevent perma­nent damage to the oven.
The location must provide adequate clearance for
the air opening into the burners.
Before making any utility connections to this oven, check
the rating plate to be sure the oven specications are
compatible with the gas and electrical services supplied for the oven.
1. The rating plate is located on the right side of the oven.
Oven body left side - 0” (0 cm)
Oven body back - 0” (0 cm)
Oven top - 12” (30.5 cm)
The following clearances must be available for servicing.
Oven body sides - 12” (30 cm)
Oven body back - 12” (30 cm)
Oven top - 12” (30.5 cm)
NOTE: On gas models, routine servicing can usually be
accomplished within the limited movement pro­vided by the gas hose restraint. If the oven needs to be moved further from the wall, the gas must
rst be turned off and disconnected from the oven
before removing the restraint. Reconnect the re­straint after the oven has been returned to its nor­mal position.
3
Installation
Oven Assembly
ASSEMBLY TO STAND
1. Center the oven frame on top of the stand so that the oven overhangs at both the front and back.
3. Align the two bolt holes on each side of the stand with the two threaded holes on each side of the oven.
2. Remove the three screws at the top of the left and right side panels of the oven. Remove the side pan­els.
4. Insert a bolt from the bottom up through each of the two holes and tighten securely.
5. Reinstall the side panels.
Side view with stand
Figure 1
4
Installation
Ventilation (XR8-G only)
On gas models the installation of a proper ventilation sys-
tem cannot be over emphasized. This system removes
unwanted vapors and products of combustion from the operating area.
U.S. and Canadian installations
Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the Remov­al of Smoke and Grease Laden Vapors from Commercial
Cooking Equipment”, NFPA-96-Latest Edition.
General export installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
WARNING:
Failure to properly vent the oven can be haz­ardous to the health of the operator and may result in operational problems, unsatisfactory baking and possible damage to the equipment.
Damage sustained as a direct result of improp­er ventilation will not be covered by the manu­facturer’s warranty.
When installed in the Commonwealth of Massachusetts, this appliance must be interlocked with the hood exhaust system so that the appliance may be operated only when the hood exhaust system is running.
Canopy Type Exhaust Hood
A mechanically driven, canopy type exhaust hood is the preferred method of ventilation. The exhaust fan should have an interlock switch with the oven to prevent the oven from operating when the exhaust fan is not running.
The hood should be sized to completely cover the equip­ment plus an overhang of at least 6” (15 cm) on all sides
not adjacent to a wall. The distance from the oor to the
lower edge of the hood should not exceed 7’ (2.1m).
The total makeup and exhaust air requirements for hood
capacity should be approximately 35 CFM (.99 m3/min).
5
Installation
Ventilation (XR8-G only)
Direct Flue Arrangement
When the installation of a mechanically driven exhaust hood is impractical the oven may be vented by a direct
ue arrangement.
WARNING!!
It is essential that the direct ue be installed
as follows. Incorrect installation will result in unsatisfactory baking and oven damage.
The ue must be 6” (15 cm) diameter, class B or better. The height of the ue should be compliant with the cur-
rent revision of NFPA 54, Ansi Z223.1. Never direct vent
the oven into a hood. The ue should be capped with a
UL Listed type vent cap to isolate the unit from external environmental conditions.
The direct vent cannot replace air consumed and vented by the oven. Provisions must be made to supply the room with sufcient make-up air. Total make-up air require­ments for each oven section should be approximately 35 CFM (.99 m3/min). To increase the supply air entering the room, a ventilation expert should be consulted.
Installing the draft hood
Ovens ordered for direct venting are supplied with a draft hood. Install the draft hood as follows:
1. Disconnect power to the oven.
2. Remove the two screws holding the exhaust guard. See Figure 2.
3. Install the draft hood using the screws removed in step 2. See Figure 3.
4. Reconnect power to the oven.
Figure 2 Figure 3
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