Blodgett SB-E User Manual

SB-6E, SB-10E and SB-16E
CONVECTION STEAMER ON AN ELECTRIC BOILER BASE
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
S00047 Rev C (12/08)
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It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.
CAUTION: Operating, testing, and servicing should only be performed by qualified personnel.
NOTICE: Contact the factory, the factory representative or local service company to perform maintenance and repairs.
Intended for commercial use only. Not for household use.
This manual should be retained for future reference.
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TABLE OF CONTENTS
DESCRIPTION
Important Notes ............................................................................................................. 2
1.0 Service Connections .............................................................................................. 4
2.0 Installation Instructions ........................................................................................... 5
3.0 Operating Instructions ............................................................................................ 6
4.0 Periodic Maintenance ........................................................................................... 10
5.0 Troubleshooting ...................................................................................................... 14
6.0 Cooking Chart ..........................................................................................................15
PAGE
3
1.0 SERVICE CONNECTIONS
ELECTRICAL CONNECTION: Rating to be as specified on data plate.
COLD WATER: 3/8" O.D. tubing at 25-50 PSI (170-345 kPa)
S
STEAM TAKE-OFF CONNECTION: 3/4"IPS optional to operate adjacent equipment.
DRAIN: 2" IPS piped to open floor drain. No Solid Connection.
Water quality is the major factor affecting the performance of your appliance. If you are unsure of water quality, consult a local water treatment specialist and have the water analyzed. Your water supply must be within these general guidelines:
Water which fails to meet these standards should be treated by installation of water conditioner.
FAILURE OR MALFUNCTION OF THIS APPLIANCE DUE TO POOR WATER QUALITY IS NOT COVERED UNDER WARRANTY.
Available kW
MODEL
SB-6E
SB-10E
SB-16E
STD.
24
36
42
OPT.
36, 42, 48
42, 48
48
WATER QUALITY STATEMENT
Total dissolved solids Total alkalinity Silica Chlorine pH Factor
Less than 60 PPM Less than 20 PPM Less than 13 PPM Less than 1.5 PPM
7.0-8.5
ELECTRICAL CHARACTERISTICS
PHASEkW
24 3
36
42
48
208V
66.6
99.9
33116 .6
N/A
3
94.5
110.2
126
AMPS PER LINE
240V220V
63 57.8
86.6
101
115.5
380V
36.5
54.7
63.8
72.9
415V
33.4
50.1
58.4
66.8
480V
28.9
43.3
50.5
57.7
600V
23.1
34.6
40.4
46.2
DIMENSIONS ARE IN INCHES [MM]
S
REAR FLANGED FOOT DETAIL
28 [711]
23 [584]
16.75 [425]
8.75 [222] 6 [152]
5.75 [146] 0 [0]
7/16" [11mm] HOLES ON 2.5 [63] B.C.2 EQUALLY SPACED Ø
55.5 [1410] SB-6E
68.50 [1740] SB-10E
S
18 [457]
(36" CABINET)
8.75 [222]
S
2.75 [70]
3.5 [89]
67 [1702] SB-16E
22 [559]
24 [610]
2.5 [64]
16.75 [425]
SB-6E & SB-10E TOP VIEW
36 [914]
18 [457]
4.5 [114]
10 [254]
3.5 [89]
33 [838]
27.5 [699]
11.13 [283]
29.75 [756]
2.5 [64]
SB-16E TOP VIEW
33 [838]
24.75 [629]
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2.0 INSTALLATION INSTRUCTIONS
Ideally an exhaust system should be located directly above the appliance to exhaust steam and heat generated by the appliance.
1. Set the unit in place and level using a spirit level.
2. Ascertain that a floor drain (open gap) is convenient to the appliance drain.
3. Mark hole locations on floor through anchoring holes provided in flanged adjustable feet.
4. Remove appliance and drill holes in locations marked on floor and insert proper anchoring devices.
5. Set unit back in position and re-level left to right and front to back.
6. Bolt and anchor appliance securely to the floor.
7. Seal bolts and flanged feet with Silastic or equivalent compound.
8. Make service connections as indicated.
WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code and/or other local electrical codes.
WARNING: Disconnect electrical power supply and place a tag on the disconnect switch to indicate that you are working on the circuit.
Use copper wire suitable for at least 200 degrees Fahrenheit (90 degrees Celsius). The steamer must be grounded. The wiring diagram is located on the inside right hand panel as you face the steamer.
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3.0 OPERATING INSTRUCTIONS
BOILER SECTION
Electrically powered steam generators are available with standard boiler controls or ASME CSD-1 compliant controls. In addition to the ON/OFF power switch and indicator pilot light on the standard controls, the CSD-1 controls come with four more indicator pilot lights and a “Reset” switch. Follow the appropriate instructions for each.
Start-up Procedure, Standard Controls
1. Turn on water and power supply to appliance.
2. Close the manual blowdown valve if the units is not equipped with the optional automatic blowdown valve.
3. Open door of cabinet and turn on Power Switch. Pilot light will come ON and water will begin to enter boiler. Once water level has reached the proper operating level as indicated on water gauge glass the heating elements will be energized and heat the water. When steam pressure has reached 11 psi the elements will de-energize and cycle on and off between 9 - 11 psi. The boiler is now ready for steam generation.
Start-up Procedure, CSD-1 Controls
1. Turn on water and power supply to appliance.
2. Close the manual blowdown valve if the units is not equipped with the optional automatic blowdown valve.
3. Open cabinet door and turn "ON" power switch. The green pilot light will come "ON.” Water will begin to enter the boiler. When enough water has entered the boiler the (red) “Low Water” pilot will come on for approximately 10 seconds and then the (amber) pilot light will come.
4. Press the “Reset” switch to begin boiler operation. The “Standby” pilot light will go off
and the boiler will begin operation. When steam pressure has reached 11 psi the elements will de-energize and cycle on and off between 9 - 11 psi. The boiler is now ready for steam generation.
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