Blodgett BLCP User Manual

BCP & BLCP
COMBI OVENS
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 60739 Rev Q (9/14)
© 2014 - G.S. Blodgett Corporation
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
INSTALLATION
Utility Connections - Standards and Codes ................................. 2
The Blodgett Combi-Oven/Steamer ........................................ 3
Description of the Combi-Oven/Steamer ................................... 4
Utility Specications ...................................................... 5
Oven Assembly to Stand .................................................. 7
Oven Location and Leveling ............................................... 8
Plumbing Connections .................................................... 9
Electrical Connection and Ventilation ...................................... 11
Gas Connection......................................................... 12
Gas Hose Restraint ..................................................... 14
Final Check Lists ........................................................ 15
OPERATION
Safety Information for Gas Ovens ........................................ 16
Blodgett Programmable Control Introduction ............................... 17
Cooking Modes ......................................................... 18
Welcome Screen and Work Menu ........................................ 20
Manual Cooking ........................................................ 21
Core Probe Cooking ..................................................... 25
Programmed Cooking ................................................... 29
Programming a Product ................................................. 31
Setting a Timed Start .................................................... 36
Setting Preset Time & Temperature ....................................... 39
Oven Setup ............................................................ 40
USB Functions .......................................................... 42
HACCP Library ......................................................... 44
Optional CombiNet ...................................................... 46
MAINTENANCE
Cleaning & Preventative Maintenance..................................... 48
Deliming - BCP only ..................................................... 50
Installation
Utility Connections - Standards and Codes
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTAL­LATION AND SERVICE PERSONNEL ONLY. INSTAL­LATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualied installation personnel are individuals, a rm,
a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
the installation or replacement of gas piping and the connection, installation, repair or servicing of equip-
ment.
the installation of electrical wiring from the electric meter, main control box or service outlet to the elec­tric appliance.
Qualied installation personnel must be experienced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities
having jurisdiction.
U.S. and Canadian installations
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable.
Installation must conform with local codes, or in the ab­sence of local codes, with the National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian National Electric Code C22.1 as applicable.
Appliance is to be installed with backow prevention in
accordance with applicable federal, province and local codes.
Australia and general export installations
Instllation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
2
Installation
The Blodgett Combi-Oven/Steamer
The Blodgett Combi-Oven/Steamer offers a completely new method of cooking. With the Oven/Steamer you have the choice of two cooking processes: Steam and Hot Air, either...
Separately
Combined, or
In Sequence
And for easy operation you can choose from three modes:
In the Steam mode you can:
steam reheat reconstitute stew thaw simmer blanche preserve braise poach
In the Hot Air mode you can:
roast bake grill gratinate broil
In the Combination Steam and Hot Air mode you can:
defrost roast rethermalize reheat bake forced steam
There are four additional specialized modes to help you make the most of your time:
Retherm - for perfect reheating
Proong - Proof and bake all in the same oven
Preheat - in this mode the oven will preheat to 575ºF (300ºC) for 15 minutes. The oven will then automatically lower to 480ºF (249ºC) to protect the advanced elec­tronic components.
Cool Down - allows the oven cavity to cool down rapidly with the door opened
You can also use two or three functions in se-
quence during one cooking process. We call this:
combi-steaming
combi-roasting
combi-baking
The combination of circulating hot air and steam in the space saving, high performance Combi-Oven/Steamer leads to improvements in the following areas:
increased productivity in the kitchen
a reduction in capital expenditures for multiple equip-
ment replacement
a wider range of menu choices
a simplied cleaning process
The work process is simplied since products are pre-
pared on or in steam table pans and trays. Food can be cooked, stored, and transported with the same pans.
Small amounts of product can be processed efciently;
pre-cooked and convenience foods can be reheated with­in minutes. Many frozen foods can be processed with-
out pre-thawing. This exibility in preparation reduces the
need for kettles and steam tables since there is no need for large amounts of food to be kept warm for long periods of time.
Today the improvement of food quality is more important
than ever. Vegetables are cooked in the Blodgett Combi­Oven/Steamer without water at the optimal temperature of just under 212ºF (100ºC), maintaining valuable vita­mins, minerals, nutrients and trace elements. Cooking
meat in the Combi results in less shrinkage and a rmer,
juicier product. The Blodgett Combi-Oven/Steamer is be­ing used more and more for baking. Steam and Hot Air modes make it a general purpose baking appliance.
3
Installation
Description of the Combi-Oven/Steamer
ABOUT THE OVEN/STEAMER
Blodgett Combi-Oven/Steamers are quality produced us­ing high-grade stainless steel with rst class workman-
ship.
The multiple speed fan, which is guarded against acci-
dental nger contact, is driven by a quiet and powerful
motor. The condenser draws out excess steam from the appliance. Condensation and waste water, which result during steaming and cleaning, are continuously drained.
The use of high quality insulation impedes excessive heat
radiation and saves energy.
The BCP/BLCP makes it possible to enjoy all of the ad-
vantages of a high quality steamer at the ick of a switch.
Fresh steam enters the oven cavity without pressure and
is circulated at high speed. This process enables quick and gentle cooking and ensures high quality food while
providing convenient working methods. The steam gen­erator is completely automatic and protected from running dry.
OVEN/STEAMER OPERATION
The practical oven door, with a viewing window, has a wide swing radius and handle which can be operated eas­ily, even with wet or greasy hands.
Ease of operation is guaranteed through the simple to use touchscreen control. With graphical symbols and storage for 199 product recipes the BCP/BLCP is easy for even inexperienced kitchen staff to operate.
Cleaning is kept to a minimum thanks to the automatic Combi Wash system.
4
PLUMBING SPECIFICATIONS
WATER
Water pressure 36.26 PSI (250 kPa, 2.5 bar) during Combi Wash
21.76 PSI (150 kPa, 1.5 bar) when Combi Wash is not active
40(min)-50(max) PSI supply pressure Water connection 3/4” garden hose cold water Water quality requirements TDS: 40-125 ppm
Hardness: 35-100 ppm
Chlorides: <25 ppm
Silica: <13 ppm
Chlorine: 0 ppm
pH: 7.0-8.5
DRAINAGE
Drain type Atmospheric Vented Drain Drain connection 2.00” (50.8mm) Copper Maximum water drain temperature 140ºF (60ºC)
Installation
Utility Specications
RATINGS - GAS OVENS
Model Gas Type Input Voltage Phase Amps
BLCP-61G Natural 58,000 BTU 115 1 9
Propane 58,000 BTU 11 5 1 9
BLCP-101G Natural 87,000 BTU 115 1 9
Propane 87,000 BTU 11 5 1 9
BLCP-102G Natural 95,500 BTU 115 1 9
Propane 95,500 BTU 11 5 1 9
BLCP-202G Natural 190,000 BTU 115 1 17
Propane 190,000 BTU 115 1 17
5
Installation
Utility Specications
Model Voltage kW Hz Phase Max Load (amps)
208/230/240
BLCP-23E
Mini Combi
BLCP-6E
Mini Combi
BLCP-10E
Mini Combi
BCP-61E
BLCP-61E
BCP-101E
BLCP-101E
BCP-102E
BLCP-102E
BCP-202E
BLCP-202E
400/415
440/480 5.4/6.5 50/60 2AC 15
208 4.6 50/60 1 23 240 6.1 50/60 1 26 208 6.9 50/60 3 20 240 9.2 50/60 3 23
208/230/240
400/415
440/480 10.4/12.4 50/60 3AC 18
208 9 60 3 25 240 9 60 3 22 480 9 60 3 11 208 18 60 3 50 240 18 60 3 44 480 18 60 3 22 208 27 60 3 75 240 27 60 3 65 480 27 60 3 33 208 60 60 3 167 240 60 60 3 145 480 60 60 3 73
ELECTRICAL RATINGS
2.7/3.3/3.6 50/60 1NAC 15
2.7/3.3/3.6 50/60 2AC 15
5.4/6.6/7.2 50/60 3AC 30
6.6/7.2 50/60 2NAC 15
5.4/5.8 50/60 2AC 15
10.4/12.7/13.8 50/60 3AC 34
10.4/12.7/13.8 50/60 3NAC 34
12.7/13.8 50/60 3NAC 20
12.7/13.8 50/60 3AC 20
6
Your Blodgett COMBI oven has been shipped with black plastic caps on the corners of its base. In order to mount your oven to its stand, please do the following:
1. Remove the stand from the packaging. Install the casters or feet into the base of the stand. If inserting casters ensure that the locking casters are at the front
of the stand, see gure. Place the stand upright in an
area readily available.
2. Remove all packaging from the oven, so that the oven can be picked up.
3. Remove the black plastic caps on each corner by removing the two screws holding them on. Do NOT
discard these screws; they will be used to mount the
oven to the stand.
4. Position the oven over the stand and align the corner brackets on the stand with the holes on the oven.
5. Use the screws from the plastics caps to mount the oven to the stand.
Installation
Oven Assembly to Stand
Note difference in rail placement
Front of stand
6. The oven has now been properly fastened to the stand.
Figure 1
7
Installation
Oven Location and Leveling
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
Certain minimum clearances must be maintained be­tween the oven and any combustible or non-combustible construction.
MINIMUM REQUIRED CLEARANCES
Size Left Right Back
Electric Ovens
61, 101,
102 & 202
Gas Ovens
61, 101,
102 & 202
2.75”
(70mm)
2.75”
(70mm)
2.75”
(70mm)
2.75”
(70mm)
2”
(50mm)
2”
(50mm)
Strong sources of heat such as hotplates, tilting frying pans, deep fat fryers, etc. should not be placed near the oven, especially near its right side. An optional side heat shield is available.
In addition, the following clearances are recommended for servicing.
Oven body sides - 12” (30cm)
Oven body back - 12” (30cm)
To ensure that the oven functions correctly when installed, it should be placed upright and level (horizontally). This is measured at the front and side edge of the roof. The oven can be levelled using the adjusting screws on the stand or on the legs of table models. The height of the oven should
also be adjusted to t the trolley for rack.
Correct Installation Incorrect Installation
Figure 2
8
Installation
Plumbing Connections
WATER CONNECTION
Blodgett BCP/BLCP ovens have two water connections. Both are located at the back of the unit.
BCP/BLCP-61, 101, 102 and 202 models
1 connection for raw water for the condensation jet.
1 connection for steam generation and the Combi
Wash jet in the oven chamber. Must meet the re-
quirements applying to water supplied to household
appliances.
Quench
Steam
Figure 3
To facilitate cleaning and servicing, the oven should be
connected with an approved exible 3/4” hose. Perma­nent installations should be tted with a stop-tap and a
non-return valve.
Before connecting the oven to water, ush the tubes
thoroughly. Connect the oven.
DRAIN CONNECTION
Blodgett ovens are equipped with a drain system that re­moves surplus water from the oven chamber. This may be condensed water from the products, or it may occur when the oven chamber is cooled down with cold water, or when the oven chamber is cleaned.
WARNING!!
Connection must be carried out by an autho­rised plumber, to an open or closed drain. The drain must never end directly beneath the oven.
The drain must be of stainless steel or an equally tem­perature-resistant material, have a diameter of at least 2” (49 mm) and a fall of at least 3° or 5%.
BLCP-23, 6 and 10 Mini Combi models
1 water connection. Must meet the requirements ap­plying to water supplied to household appliances.
Water connection
Figure 4
WARNING!!
If the water temperature exceeds 70°F (21°C), problems with regard to Combi Optima cali­bration and cooling of the oven may occur.
The water connection must be carried out by an authorized plumber in accordance with existing local codes.
Clogged up water lters and dirt in the sole­noid valves are not covered by the warranty.
9
Installation
Plumbing Connections
CLEANING & DELIMING CHEMICAL
1. BCP/BLCP-61, 101, 102 and 202 ovens only. The oven is supplied with a chemical bottle holder. The
holder can be afxed to either side of the oven. Place
it on the stand crossmember.
Figure 5
2. Connect the supplied detergent tubes (red and blue) to the underside of the oven near the rear. Connect
the blue hose to the tting with the blue sticker and the red hose to the tting with the red sticker.
3. Insert the blue and red hoses into the proper bottles. Red is for detergent, blue is for rinse aid.
4. BCP only - The last line is for the delimer. This is the tan colored tube protroding from the bottom of the oven. Cut the tubing to the proper length, if needed, and place the tubing into the delime bottle.
NOTE: If the tube is cut to length, remove the stain-
less steel weight from the end of the tube and reinsert.
Blue Sticker
Red Sticker
Red Tube
Blue Tube
Figure 6
10
ELECTRICAL CONNECTION
NOTE: Electrical connections must be performed by a
qualied installer only.
Before making any electrical connections to these appli-
ances, check that the power supply is adequate for the voltage, amperage, and phase requirements stated on
the rating name plate mounted on the appliance.
1. The rating plate is located on the right side of the oven.
An approved plug outlet or a safety cutout must be locat­ed close to the oven so that the oven can be disconnected during installation and repair. The safety cutout must be able to cut off all poles with a total distance of break of at least 3 mm.
All appliances must be installed in accordance with Local or National Electrical codes.
The wiring diagram is located in the motor compartment.
NOTE: Disconnect the power supply to the appliance
before servicing.
WARNING!!
Improper installation may invalidate your war­ranty.
Electric Models
A strain relief for the power supply cord is provided. The installer must supply a cord that meets all Local and Na­tional installation standards.
Gas Models
U.S. and Canadian Installations
A power cord (115V units only) is supplied with a plug at­tached. Plug the power cord into the desired receptacle.
NOTE: The BLCP-202G must be hard wired.
This oven model uses a variable frequency inverter drive. Appliances that use variable frequency inverter drives produce high frequency noise and require lters and
shielded motor cabling. This causes higher leakage cur­rent toward Earth Ground. Especially, at the moment of switching ON this can cause an inadvertent trip of the ap­pliance’s ground fault interrupter (GFCI). Some GFCIs
are more sensitive than others. Blodgett has qualied the
Pass and Seymour brand, part number 2095, 20 A, 125
VAC, 60 Hz, specication grade GFCI duplex receptacle as being immune to the variable frequency inverter drive’s noise. Blodgett recommends using this specic GFCI for
this model oven.
Installation
Electrical Connection and Ventilation
WARNING!!
If the supply cord is damaged, it must be re­placed by a special cord or assembly available from the manufacturer or its service agent.
VENTILATION
Blodgett BCP/BLCP ovens are equipped with an open/
direct exhaust system that removes surplus humidity from the oven chamber. The exhaust system has an electrically operated damper.
The ventilation motor can be controlled directly from the oven. This means that the ventilation starts when a pro­gram is started and runs for 10 minutes after the program is completed.
The exhaust tube can be connected to a ventilation sys-
tem. In that case, a special extraction funnel is tted to
avoid suction directly from the oven chamber. This extrac­tion funnel can be ordered from Blodgett.
If an extraction hood is installed in the ceiling above the oven, it should project 20” (50 cm) over the front of the oven.
Figure 7
11
Installation
Gas Connection
GAS PIPING
A properly sized gas supply system is essential for maxi­mum oven performance. Piping should be sized to pro­vide a supply of gas sufcient to meet the maximum de­mand of all appliances on the line without loss of pressure
at the equipment.
Example:
NOTE: BTU values in the following example are for
natural gas.
You purchase a BLCP-61G to add to your existing cook line.
1. Add the BTU rating of your current appliances.
Pitco Fryer 120,000 BTU
6 Burner Range 60,000 BTU
Deck Oven 50,000 BTU
Total 230,000 BTU
2. Add the BTU rating of the new oven to the total.
Previous Total 230,000 BTU
BLCP-61G 40,900 BTU
New Total 270,900 BTU
3. Measure the distance from the gas meter to the cook line. This is the pipe length. Let’s say the pipe length is 40’ (12.2 m) and the pipe size is 1” (2.54 cm).
4. Use the appropriate table to determine the total ca­pacity of your current gas piping.
The total capacity for this example is 375,00 BTU. Since
the total required gas pressure, 270,900 BTU is less than
375,000 BTU, the current gas piping will not have to be increased.
NOTE: The BTU capacities given in the tables are for
straight pipe lengths only. Any elbows or other
ttings will decrease pipe capacities. Contact
your local gas supplier if you have any ques­tions.
Maximum Capacity of Iron Pipe in Cubic Feet of
Natural Gas Per Hour
(Pressure drop of 0.5 Inch W.C.)
PIPE
LENGTH (FT)
10 360 680 1400 2100 3950 20 250 465 950 1460 2750 30 200 375 770 1180 2200 40 170 320 660 990 1900 50 151 285 580 900 1680 60 138 260 530 810 1520 70 125 240 490 750 1400 80 118 220 460 690 1300 90 110 205 430 650 1220
100 103 195 400 620 1150
From the National Fuel Gas Code Part 10 Table 10-2
Maximum Capacity of Pipe in Thousands of
BTU/hr of Undiluted L.P. Gas at 11” W.C.
(Pressure drop of 0.5 Inch W.C.)
PIPE
LENGTH (FT)
10 608 1146 3525 20 418 788 2423 30 336 632 1946 40 287 541 1665 50 255 480 1476 60 231 435 1337 70 215 404 1241 80 198 372 1144 90 187 351 1079
100 175 330 1014
From the National Fuel Gas Code Part 10 Table 10-15
NOMINAL SIZE, INCHES
3/4” 1” 1-1/4” 1-1/2” 2”
OUTSIDE DIAMETER, INCHES
3/4” 1” 1-1/2”
12
PRESSURE REGULATION AND TESTING
The gas pressure to the appliance must be rated for each appliance while the burners are on. A sufcient gas pres­sure must be present at the inlet to satisfy these condi­tions. Refer to the table below for correct gas pressure.
Each appliance has been adjusted at the factory to oper-
ate with the type of gas specied on the rating plate.
Each oven is supplied with a regulator to maintain the proper gas pressure. The regulator is essential to the
proper operation of the oven and should not be re­moved.
DO NOT INSTALL AN ADDITIONAL REGULATOR WHERE THE UNIT CONNECTS TO THE GAS SUPPLY UNLESS THE INLET PRESSURE IS GREATER THAN 14” W.C. (1/2 PSI) (37mbar).
The oven and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in ex­cess of 1/2 psig (3.45kPa).
The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve dur­ing any pressure testing of the gas piping system at test
pressures equal or less than 1/2 psig (3.45kPa).
Installation
Gas Connections
Prior to connecting the appliance, gas lines should be
thoroughly purged of all metal lings, shavings, pipe
dope, and other debris. After connection, the appliance must be checked for correct gas pressure.
U.S. and Canadian Installations
Installation must conform with local codes, or in the ab­sence of local codes, with the National Fuel Gas Code, NFPA54/ANSI Z223.1-Latest Edition, the Natural Gas In­stallation Code CAN/CGA-B149.1 or the Propane Instal­lation Code, CAN/CGA-B149.2 as applicable.
General Export Installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your appliance, please contact your local distributor. If you do not have a local distributor, please call Blodgett Combi at 0011-802­658-6600.
GAS PRESSURE
Model Gas Type Inlet Pressure
BLCP-61G Natural 3.2-8.0” W.C.
Propane 5.2-14” W.C.
BLCP-101G Natural 3.2-8.0” W.C.
Propane 5.2-14” W.C.
BLCP-102G Natural 3.2-8.0” W.C.
Propane 5.2-14” W.C.
BLCP-202G Natural 3.2-8.0” W.C.
Propane 5.2-14” W.C.
13
Installation
Gas Hose Restraint
If the appliance is mounted on casters, a commercial ex­ible connector with a minimum of 3/4” (1.9 cm) inside di-
ameter must be used along with a quick connect device.
A restraint must be used to limit the movement of the ap­pliance so that no strain is placed upon the exible con­nector. The restraint should be fastened to the base frame
of the oven as close to the exible connector as possible.
It should be short enough to prevent any strain on the connector. With the restraint fully stretched the connector
should be easy to install and quick connect.
The restraint (ie: heavy gauge cable) should be attached without damaging the building. DO NOT use the gas pip­ing or electrical conduit for the attachment of the perma­nent end of the restraint! Use anchor bolts in concrete or cement block. On wooden walls, drive hi test wood lag screws into the studs of the wall.
WARNING!!
If the restraint is disconnected for any reason it must be reconnected when the appliance is returned to its original position.
U.S. and Canadian installations
The connector must comply with the Standard for Con­nectors for Movable Gas Appliances, ANSI Z21.69 or Connectors For Moveable Gas Appliances CAN/CGA-
6.16 and a quick disconnect device that complies with the
Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 or Quick Disconnect For Use With Gas
Fuel CAN 1-6.9. Adequate means must be provided to
limit the movement of the appliance without depending
on the connection and the quick disconnect device or its
associated piping.
A drip leg must be used at each appliance. Refer to NFPA54/ANSI Z223.1 - Latest Edition (National Fuel Gas Code) for proper drip leg installation.
General export installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your appliance, please contact your local distributor. If you do not have a local distributor, please call Blodgett Combi at 0011-802­658-6600.
Attachment Plate (secure with leg mount bolt)
Quick Connect
Gas Hose
Restraint
Installation of Gas Hose and Restraint
(Single Section Shown)
Figure 8
Gas Supply Line
IMPORTANT: Cable restraint should be fastened as close as possible
to the exible connector and short
enough to prevent any strain on the
exible connector.
At maximum stretch of shortened
restraint, the exible connector should be easy to install and quick
to connect.
14
WARNING!!
Final check list must be performed by a quali-
ed installer only.
OVEN EXTERIOR
1. Check that the oven has not been damaged in transit (dents, scratches, etc.)
2. Check/adjust the height and check that the oven is placed level (horizontally)
3. Check/adjust oven door
CONNECTIONS
1. Check for correct water connection
2. Turn on water supply
3. Check for leaks
4. Turn off water supply
Installation
Final Check Lists
OVEN INTERIOR
1. Check that lter housing is mounted correctly
2. Check interior light
3. Clean the oven
CONTROL
1. Check and adjust, if necessary, each of the preset values
2. Heat up the oven at 480°F (249°C) for approximately 5 minutes.
5. Check and clean dirt lter
6. Turn on water supply again
7. Check hand shower
8. Check for correct electrical connection
9. Check for correct gas connection (if applicable)
10. Check connection to drip tray
11. Check for correct mounting of drip tray
12. Check for correct fall of hose from drip tray, and check for leaks
13. Check for correct exhaust and drain connection
14. Clean the oven
15. Apply steel oil
15
Operation
Safety Information for Gas Ovens
The information contained in this section is provided for the use of qualied operating personnel. Qualied operat­ing personnel are those who have carefully read the in­formation contained in this manual, are familiar with the functions of the oven and/or have had previous experi­ence with the operation of the equipment described. Ad­herence to the procedures recommended herein will as­sure the achievement of optimum performance and long, trouble-free service.
Please take the time to read the following safety and op­erating instructions. They are the key to the successful operation of your Blodgett oven.
SAFETY TIPS
For your safety read before operating
What to do if you smell gas:
DO NOT try to light any appliance.
DO NOT touch any electrical switches.
Use an exterior phone to call your gas supplier im-
mediately.
If you cannot reach your gas supplier, call the re
department.
What to do in the event of a power failure:
Turn all switches to off.
DO NOT attempt to operate the oven until the power
is restored.
NOTE: In the event of a shut-down of any kind, allow a
ve (5) minute shut off period before attempting
to restart the oven.
General safety tips:
DO NOT use tools to turn off the gas control. If the gas cannot be turned off manually do not try to re-
pair it. Call a qualied service technician.
If the oven needs to be moved for any reason, the
gas must be turned off and disconnected from the unit before removing the restraint cable. Reconnect the restraint after the oven has been returned to its original location.
DO NOT remove the control panel cover unless the oven is unplugged.
16
Operation
Blodgett Programmable Control Introduction
The BCP/BLCP ovens include the versatile Blodgett Pro­grammable control. The control features:
Multiple cooking modes include hot air, combi with CombiOptima, reheating/regenerating, steaming, low-temperature steaming, forced steaming, proof­ing, cooling, and preheating
CombiOptima automatically measures and controls the humidity level in the oven, helping to retain the appearance and juiciness of the product.
Easy to use touch panel with crystal clear TFT dis­play
Stores up to 200 recipe programs with 10 cooking stages each. Recipes can be grouped into catego­ries (beef, chicken, cookies, etc.) for easy retrieval.
External core temperature probe with 3 measuring points. Ability to run 2 core probes simultaneously.
Low temperature roast & hold and Delta-T cooking
Figure 9
Reversible 9 speed fan for optimum baking and roasting results
USB port for data, software and recipe transfer
HACCP quality control enables you to control and
document production. Includes production time, pro­duction duration, preparation temperature, and core temperature.
CombiNet for monitoring and remote controlling the oven via computer or internet. Functions include recipe management, HACCP, service diagnosis and software updating
Programmable time delay start
Automatic service diagnosis
17
Operation
Cooking Modes
COMBIOPTIMA MODE
CombiOptima offers you the possibility of adding up to 100% humidity to the oven chamber at temperatures from 160 to 480°F (70 to 250°C).
When using CombiOptima correctly, you minimise shrink­age and enhance the appearance and taste of your prod­uct.
Many products contain a large amount of water, increas­ing the humidity level during cooking. The oven automati­cally regulates the humidity to maintain the desired level.
Setting the humidity level
1. Use the bottom keys on the left and right to set the desired humidity level. The blue and red bar indicated the actual humidity level in the oven cavity. The white number in the center of the bar indicated the desired humidty level.
2. Preheat the oven for 5 minutes with the desired hu­midity content. Depending on the amount of product in the oven and the desired humidity level and tem­perature, the desired humidity is typically reached af­ter 1 to 5 minutes.
Tips for setting the humidity level
To make gravy when braising meat, apply 70 to 80% humidity at 300-325°F (145-65°C).
For poaching sh, poultry and crispy vegetables, ap­ply 70 to 95% humidity at 150-250°F (70-120°C).
For short cook times and products, such as herb­marinated cuts of meat and fresh vegetables, use 70% humidity at 375°F (190°C ). Despite the short cook time, products such as cook very gently.
NOTE: If the bar is all red, the oven containss 0%
humidity. If the bar is all blue, the oven con­tains 100% humidity.
Humidty level
setpoint
If the oven is not connected to a soft water plant, CombiOptima cannot function properly.
Actual humidty level bar
Press this key to decrease humidity level
Press this key to increase humidity level
Figure 10
18
Operation
Cooking Modes
STEAM MODE
The steam mode provides 100% humidity in the cooking chamber. Use the steam mode for the following applica­tions:
Low Temperature Steaming
Steaming at 150-195°F (65-90°C) is recommended for
delicate products such as sh.
Steaming fresh vegetables such as carrots, asparagus, and beans at 175°F (80°C) for 5 to 10 minutes produces products that keep their color and crispness.
Traditional Steaming
Steaming at 208-212°F (98-100°C) is recommended for all kinds of root vegetables, potatoes, pasta, rice and meat.
Forced Steaming
Steaming at 250°F (120°C) can be used for vegetables that need further processing and for faster preparation of pasta, rice, hard root vegetables and frozen vegetables.
Forced steaming should be used with care.
Tips for Using the Steam Mode
We recommend that you start the steaming process 8 minutes before you place the products in the oven chamber. For food safety reasons, the oven auto­matically checks the water in the steam generator. If the water temperature is below 150°F (65°C), the
tank is emptied, relled and the water is heated.
To get the oven ready for production quickly and to
ensure a perfect start of the steaming process, we recommend that you cool down the oven chamber to
175°F (80°C). To lower the temperature quickly, use
the Cool Down mode and open the door.
If the oven is not connected to a soft water plant, the Steam mode cannot function properly.
RETHERM MODE
Reheating is a very gentle process 70-350°F (20-180°C). The program operates with low fan speed and adds a carefully calculated amount of humidity which maintains the nice appearance and taste of the product.
Tips for Using Retherm
To quicker retherming, products should not be cov­ered.
For best results, use a core temperature probe.
When retherming sous-vide products, follow supplier
recommendations.
Recommended Times & Temperatures
8 to12 minutes at 285°F (140°C) for plated meals with rice, meat and vegetables.
40 to 60 minutes at 250-285°F (120-140°C) for whole roasts, stews and sauces.
20 to 30 minutes at 250°F (120°C) for pasta and rice.
PROOFING MODE
The oven is designed to maintain the perfect humidity for all products that need to be proofed before they are baked.
For your convenience, the Blodgett BCP/BLCP has a preset program called “Semiautomatic Bread”. In this pro­gram the bread is proofed and baked in the same pro­cess.
Recommended Times & Temperatures
Low temperature and long proong time of 90°F
(32°C) for 45 minutes for 14-28 ounces (400-800g) loaves of bread
High temperature and short proving time 100°F (38°C) for 25 minutes for 2-7 ounce (60-200g) rolls and baguettes.
PREHEAT MODE
In this mode the oven will preheat to 575°F (300°C) for 15 minutes. The oven will then automatically lower to 480°F (249°C) to protect the advanced electronic components. We recommend preheating the oven 80-100°F (27-38°C) above the cook temperature.
19
Operation
Welcome Screen and Work Menu
The welcome screen will appear when you power up your BCP/BLCP oven.
1. Press the any of the 6 keys on either side of the con­trol to access the WORK Menu.
WORK MENU
1. MAIN POWER SWITCH - controls power to the oven
2. MAIN MENU KEY - press to move to main menu
3. LEFT MODE SELECTION KEY - press to select mode to the left.
4. LEFT OVEN TEMP KEY - press to decrease set tem­perature.
5. LEFT COOK TIME KEY - press to decrease the set cook time
6. FAN & VENT KEY - press to access fan and vent sub­menus
7. PROGRAM KEY - press to access program menu
8. RIGHT MODE SELECTION KEY - press to select mode to the right.
9. RIGHT OVEN TEMP KEY - press to increase set tem­perature.
10. RIGHT COOK TIME KEY - press to increase the set cook time
11. CORE PROBE KEY - press to access core probe set­ting submmenu
12. START/STOP KEY - press to begin or cancel a cook cycle
1
2
3
4
5
6
7
Welcome Screen Work Menu
Figure 11
8
9
10
11
12
20
MODE SELECTION
1. Use the keys on the right and left of the mode selec­tion icons to select the desired mode.
NOTE: The selected icon will apper inside a red box
in the center of the screen.
Operation
Manual Cooking
Setting Humidty Level in CombiOptima
If CombiOptima is selected you will need to enter the de­sired humidity level.
Press this key to scroll to the left
Hot Air Combi
Optima
Press this key to scroll to the right
Choose from the following oven modes:
Steam Retherm Proong Preheat Cool Down Combi
Wash
Figure 12
21
Operation
Manual Cooking
SETTING THE COOK TEMPERATURE
1. Use the 3rd keys down on the right or left to set the desired cook temperature. The large white number in the center of the screen displays the actual oven tem­perature. The smaller red number on the right of the screen displays the set temperature.
Actual oven
temperature
Oven set temperature
SETTING THE COOK TIME
1. Use the 4th keys down on the right or left to set the desired cook time. For continuous operation, press the left key until the display shown no time.
The smaller red number on the right of the screen displays the set cook time.
Once the cook cycle is activated, the large white number in the center of the screen displays the time remaining.
Time
remaining
Oven set time
Press this key to decrease set temperature
Setting the Cook Temperature
Press this key to increase set temperature
Figure 13
Press this key to decrease set time
Press this key to increase set time
Setting the Cook Time
22
SETTING THE FAN SPEED
The fan function is active in HOT AIR, STEAM and RE­THERM only. In all other modes, the fan is controlled au­tomatically by the oven.
1. Press the FAN and VENT key to access the FAN/ VENT submenu.
Operation
Manual Cooking
Tips for setting fan speed
A fan speed between 20 and 50% is recommended for puff pastry, Danish pastry, cakes and small products as well as in the Delta-T and Cook & Hold modes.
2. Use the 5th keys down on the right or left to set the desired fan speed.
NOTE: Note that the fan wheel is reversible. It will
run clockwise for a few minutes, then reverse and run counterclockwise. This creates an even bake pattern.
Work Menu
Press this key to cancel and return to WORK Menu
You should add 1 to 2 minutes of preparation time for each 1/2 hour when low fan speed is used.
Fan speeds between 50% and 90% are recom­mended for particularly juicy end products that can accept longer cook times.
Fan speeds below 50% cannot be used at tempera­tures above 390°F (200°C).
Fan/Vent Submenu
Press this key to save settings
Press this key to access FAN/VENT submenu
Press this key to increase fan speed
Figure 14
23
Press this key to decrease fan speed
Operation
Manual Cooking
SETTING THE VENT POSITION
It is only possible to set the exhaust function in the HOT AIR mode. In the other modes, the exhaust function
is controlled automatically by the oven.
1. Press the VENT key to toggle between Vent Open or Vent Closed.
Tips for setting vent position
Open exhaust is recommended for bread and pastry, as well as roasting meat and to achieve a grill effect.
TO RETURN TO WORK MENU
1. Press the OK key on the top right to save your set­tings and return to the WORK Menu. Press the top right key to return the the WORK Menu without saving your changes.
Fan/Vent Submenu Manual Cook Screen
TO INITIATE MANUAL COOK CYCLE
1. From the WORK Menu, press the START/STOP key located on the bottom left side of the control to initiate the cook cycle.
2. The square around the mode will ash and the display counts down the cook time. The cook time, tempera­ture, fan speed and vent position may be changed during the cook cycle.
In Hot Air mode, press and hold the button on the bottom right of the screen to inject steam.
Press any key to turn on the oven lights.
3. When there is one minute left, the computer counts down from 59 seconds.
4. When the time has expired on the nal stage, an alarm sounds and a message appears notifying you that the program is complete. Press the key to the left of ENTER, or open the door, to silence the alarm.
Press this key to cancel and return to WORK Menu
Press this key to toggle the vent open or closed
Press this key to save settings
Press START/ STOP key to initiate cook cycle
Figure 15
24
Operation
Core Probe Cooking
All Blodgett BCP/BLCP ovens come standard with one core temperature probe. It is possible to run two core probes at the same time. An additional probe may be pur­chased from your Blodgett dealer.
The core temperature sensor offers three cooking modes.
Active
Delta-T
Cook & Hold
ENTERING CORE PROBE MODES
Follow this procedure for all three core probe cook­ing modes.
NOTE: The core probe must be set up prior to activating
a cook cycle.
1. Select the desired cooking mode. Refer to instruc­tions on setting the cooking mode.
2. Set the desired fan speed if applicable. Refer to in­structions on setting the fan speed.
3. Set the vent position if applicable. Refer to instruc­tions on setting the vent position.
4. Insert the core probe into the center of the product. Then plug the probe into the oven at the connector located in the upper corner of the right side panel.
NOTE: Meat probe on mini combi models are inter-
nal and do not need to be plugged into the oven.
5. Press the CORE PROBE key on the WORK Menu. The control displays the Core Probe submenu.
6. Press the key next to the core probe icon. The control displays the Set Core Probe screen.
The graph on the display illustrates the difference between the actual oven temperature and core tem­perature. The blue line represents core temperature probe 1. Core probe 2 is green. The red line is the actual oven temperature.
Work Menu
Press this key to move to the Core Probe submenu
Core Probe Submenu
Core probe status graph
Press this key to select the
rst core probe
Figure 16
25
Operation
Core Probe Cooking
ACTIVE CORE PROBE COOKING
In the active mode, the core probe will notify you when the product has reached the desired pull temperature. The cook temperature is constant in the active mode.
1. Follow steps 1-6 on the page 25 to enter the core probe cooking screens.
2. Use the keys on the left of the display to set the de­sired core probe pull temperature. The core probe set temperature is displayed in red.
3. Press the OK key to save the save the desired core probe temperature.
4. Press the START/STOP key to start the core probe cook cycle.
5. When the product has reached the desired core tem­perature an alarm sounds and the display reads EN­TER. Press the key next to ENTER, or open the door, to silence the alarm.
6. Unplug the core probe and remove the product.
Set Core Probe Screen
COOKING WITH TWO CORE PROBES
When one of the probes reaches the desired core tem­perature, an alarm sounds and a ENTER appears in the display.
1. Press the key next to ENTER, or open the door, to silence the alarm.
2. Take out the product and close the door.
3. The oven continues until the second probe reaches the desired core temperature.
Press this key to cancel and return to WORK Menu
Press this key to raise probe temp
Press this key to lower probe temp
Press this key to save your settings
Press this key to start the core probe cook cycle
Figure 17
26
DELTA-T COOKING
In the Delta-T mode the oven temperature adjusts relative to the actual core temperature of the product. Delta-T pro­vides gentle cooking resulting in a tender, juicy product. Cooking with Delta-T reduces shrinkage by up to 20% compared to traditional modes of cooking.
1. Follow steps 1-6 on page 25 to enter the core probe cooking screens.
2. Press the CORE PROBE key on the WORK Menu. The control displays the Core Probe submenu.
3. Press the Core Probe key twice to access the Delta-T cooking screen.
4. Use the keys on the left of the display to set the de­sired core probe pull temperature. The core probe set temperature is displayed in red.
5. Press the OK key to save the save the desired core probe temperature.
Operation
Core Probe Cooking
7. When the product has reached the desired core tem­perature an alarm sounds and the display reads EN­TER. Press the key next to ENTER, or open the door, to silence the alarm.
8. Unplug the core probe and remove the product.
Tips for Delta-T Cooking
For best results start with an oven temperature of 85-100°F (30-40°C).
HOT AIR mode is recommended for very fatty and small roasts. STEAM mode is recommended for large hams with bones. RETHERM mode is recom­mended for poultry and other lean pieces of meat.
Recommended Core Temperatures
Rare 125-135°F (52-57°C)
Medium 140-145°F (59-62°C)
6. Press the START/STOP key to start the Delta-T cook cycle.
Set Core Probe Screen Delta-T Cooking Screen
Press this key to raise probe temp
Press this key twice to access the Delta-T screen
Press this key to lower probe temp
Well Done 160-185°F (72-85°C)
Press this key to save your settings
Press this key to start the Delta-T cook cycle
Figure 18
27
Operation
Core Probe Cooking
COOK & HOLD
Cook & Hold is an extension of Delta-T cooking. The oven temperature adjusts relative to the actual core tempera­ture of the product. When the desired core temperature is reached, the oven adjusts the cavity to maintain the core temperature, acting as a warming mode. Cook & hold is suitable for roasting over night when the staff is off duty.
1. Follow steps 1-6 to enter the core probe cooking screens.
2. Press the CORE PROBE key on the WORK Menu. The control displays the Core Probe submenu.
3. Press the Core Probe key three times to access the Cook & Hold cooking screen.
4. Use the keys on the left of the display to set the de­sired core probe temperature. The core probe set temperature is displayed in red.
5. Press the OK key to save the save the desired core probe temperature.
6. Press the START/STOP key to start the Cook & Hold cook cycle.
7. When the product has reached the desired core tem­perature the display will read HOLD??? and the oven will adjust the cavity temperature to maintain the core probe temperature.
8. Unplug the core probe and remove the product when ready to serve.
Tips for Using Cook & Hold
Recommended holding temperature is 140-150°F (60-65°C). At higher temperatures a gradual dehy­dration of proteins takes place, the weight of the meat is reduced and the meat becomes less juicy.
With a hold temperature of 140-150°F (60-65°C), the meat can be taken out immediately before carving.
After being held for 5-6 hours shrinkage increases.
Press this key three times to access the Cook & Hold screen
Set Core Probe Screen Cook & Hold Screen
Press this key to save your settings
Press this key to raise probe temp
Press this key to start Cook & Hold
Press this key to lower probe temp
Figure 19
28
Operation
Programmed Cooking
BCP/BLCP ovens can store 200 product programs with 10 cooking stages each. Products are grouped into cat­egories (beef, chicken, bread, etc.) for easy retrieval. Use the following procedure to cook using a pre-programmed product recipe.
1. Press the PROGRAM key located on the bottom right of the control. The Program submenu is displayed.
The right side of the display shows the product cat­egories. The green arrow at the bottom inducates there are more categories than displayed.
The left side of the display shows the recipes in the current category
2. If the desired category is not visible, press the key next to the green arrow to display additional catego­ries.
3. Press the key next to the desired product category.
4. The product programs in the choosen category are displayed on the right side of the screen. If the cate­gory has more than 5 products a scroll key will appear at the top of the category list. Press this key to scroll through the product programs in the category.
Program SubmenuBottom of BCP Control
Press this key to display additional categories
Press this key to access the Program submenu
Press to scroll through all product programs within a category
Product
Program
keys
Product Category keys
Press this key to display additional categories
Figure 20
29
Operation
Programmed Cooking
5. Press the key next to the desired product program. The display changes to the Edit Step screen. This screen gives the operator the chance to change the cook temperature, time, fan speed, vent and humid­ity level (if applicable) for any stage of the program. Changes made will be for the current bake only. The program will not be changed for future bakes.
6. Press the START/STOP key to initiate the pro­grammed cook cycle. The display shows the Program Cooking screen.
NOTE: If the rst stage of the program is a preheat,
an alarm sounds at the end of the stage and a message appears notifying you that the preheat is complete. Press the key next to ENTER to silence the alarm and proceed to stage 2.
Edit Step Screen Program Cooking Screen
7. The square around the mode for the current stage will ash and the display counts down the cook time.
8. When there is one minute left in each stage, the com­puter counts down from 59 seconds.
9. When the time has expired on the nal stage, an alarm sounds and a message appears notifying you that the program is complete. Press the key to the left of ENTER, or open the door, to silence the alarm.
10. The control returns to the WORK Menu.
Press to return to settings for the previous stage
The yellow box indicated the current
stage in edit mode.
Press to move to settings for the next stage
Press to start product program
Figure 21
30
Operation
Programming a Product
Use the following procedure to create a new product pro­gram or edit an existing program.
1. Press the MAIN MENU key in the upper left corner to advance the control to the main menu.
2. Press the EDIT PROGRAM key on the MAIN menu.
If, when one of the functions in the main menu is acti­vated, a screen appears asking for a code, this func-
Work Menu Main Menu
Press to go to MAIN Menu
tion is blocked. You need a code to access. Select
enter code, press 876412 and conrm by pressing
OK in the upper right corner.
3. To create a new product recipe, press the NEW REC­IPE key. To edit an existing product recipe, follow the procedure on to select the product program to be ed­ited.
Press to edit or create a program
Press to create a new program
Programmed Recipe Screen
Figure 22
31
Operation
Programming a Product
4. The Edit Program screen is displayed. This is the main screen for creating and editing product programs.
Naming or Renaming the Product Program
5. Press the Change Text key on the Edit Program screen. The ENTER TEXT screen is displayed.
NOTE: Skip this step if you are editing an existing
program and do not need to change the name.
Edit Program Screen
6. Use the keys on the right and left of the screen to enter a new name, or edit an existing product name. below for details.
Press the green arrow key on the top right at any time to cancel the edit and return to the EDIT PROGRAM screen without saving your changes.
7. Press the OK key to save your changes. The display return to the EDIT PROGRAM screen.
Edit Text Screen
Press to save name
Press to cancel
Press to move cursor to the left
Press to selects next letter to the left
Press to move quickly to the lef
Press to select upper or lower case letter
Press to erase letter to the left
Press to move cursor to the right
Press to select next letter to the right
Press to move
quickly to the right
Press to write a letter in a red box
Figure 23
32
Operation
Programming a Product
Selecting or Changing the Product Category
8. Press the CHANGE ICON key on the Edit Program screen. The SELECT CATEGORY screen is dis­played.
NOTE: Skip this step if you are editing an existing
program and do not need to change the category.
Edit Program Screen
9. Use the keys on the right and left of the screen to select the desired product category. See below for details.
Press the green arrow key on the top right at any time to cancel the edit and return to the EDIT PROGRAM screen without saving your changes.
10. Press the OK key to save your changes. The display return to the EDIT PROGRAM screen.
Select Category Screen
Press to save category
Press to cancel
Press keys to move yellow box to the left
Press keys to move yellow box to the left
Figure 24
33
Operation
Programming a Product
Creating or Changing the Product Program Cooking Steps
11. Press the CHANGE STEPS key on the Edit Program screen. The EDIT STEP screen is displayed.
NOTE: Skip this step if you are editing an existing
program and do not need to change the program for any of the cooking steps.
12. If programming a new product be aware that the con­trol will provide three steps automatically:
The 1st step is a preheat. Use the keys to the left and right to set the desired preheat temperature and time.
The 2nd step is a stop. This step will sound an alarm when the preheat step is complete alerting the opera­tor that the oven is ready to accept product.
The 3rd step contains a default cook program that you can modify as needed.
13. Press one of the top two keys to scroll the yellow box to the 3rd step.
NOTE: If editing an existing program, use these
keys to select the step to be edited.
14. Press the green arrow down key to advance to the EDIT STEP CHANGE FUNCTION screen.
18. To edit the cooking parameters, scroll the yellow box to the step to be edited.
19. Use the keys on the side to set the desired tempera­ture, time, fan speed, vent postion and humidity (if ap­plicable) for the selected step. You may also program a core probe cook. See the directions for core probe cooking.
20. When all steps are correct, press the green side ar­row at the top left of the screen to return to the EDIT PROGRAM screen.
Saving the Product Program
21. Press the SAVE key to save your program to the oven control.
Exiting Program Mode
22. Press the green side arrow at the top left of the screen three times to return to the WORK menu.
15. The mode for the selected step appears in a yellow box on the top row. Press the keys on the right and left of the bottom row until the desired mode appears inside the red box.
16. Use the keys to the side of the middle row to select either add, delete or change
ADD - Use Add to add a new step. The green line next to the current step indicates where the new step will be inserted. Use the keys to the right and left to move the green line if necessary.
DELETE - Use Delete to remove the current high­lighted step.
CHANGE - Use Change to modify the mode of the current highlighed step.
17. You may have up to 10 cooking steps. Preheat, Stop and Cool Down do not count as cooking steps. Once all steps have been added, deleted or changed, press the green up arrow key to return to the EDIT STEP screen.
34
Operation
Programming a Product
Edit Program Screen
Edit Step Change Function Screen
Press to select the desired mode
Press to select Add, Delete or Change
Press to select step to be modied
Edit Step Screen
Press to move to EDIT STEP CHANGE FUNCTION screen
Press to scroll the yellow box to the left
Use these keys to lower the temperature, time, fan speed, vent postion and humidity (if applicable) for the current step.
Yellow box indicates current stage in edit mode.
Press to scroll the yellow box to the right
Use these keys to raise the temperature, time, fan speed, vent postion and humidity (if applicable) for the current step.
Figure 25
35
Operation
Setting a Timed Start
Timer Start makes it possible to start the oven before staff arrives. This way, the oven will be hot when you come in in the morning.
1. Press the MAIN MENU key in the upper left corner to advance the control to the main menu.
Work Menu Timer Start Screen
Press for single
instance timed
Press to go to MAIN Menu
Press for daily
Main Menu
timed start
2. Press the TIMED START key on the MAIN menu. The Timer Start screen is displayed.
3. Choose between START TIME (for a single instance timed start) or DAILY START (to program a daily timed start).
start
Press to set a timer start
Press to select
product program
to use
Press to activate
the timer
Figure 26
36
Operation
Setting a Timed Start
Single Instance Timed Start
1. The control displays the Starting Time screen.
2. Use the side arrow keys to select the parameter to set. The current parameter is indicated by the red box.
3. Use the up and down arrow keys to change the cur­rent parameter.
NOTE: Set only the date, disregarding month and
year.
4. Press the OK key to save your settings and return to the TIMER START screen.
5. Press the RECIPE key to select the Product Program to run with the timed start. See instructions on select­ing a product program.
Starting Time Screen
6. Press the STATUS key to activate the timed start.
7. When time setting is complete, press OK tosave your settings and return to the Main Menu.
8. Press the main power switch to turn off the oven. The oven restarts automatically when the set date and time is reached. The door must be closed while
TIMER START is active.
NOTE: You may activate the timer and not turn off
the oven until you have nished for the day.
Press to go to MAIN
Menu without saving
settings
Press to move selection
box to the left
Press to decrease date
or time
Press to go to accept settings
Press to move selection box to the right
Press to increase date or time
Figure 27
37
Operation
Setting a Timed Start
Daily Timed Start
1. The control displays the DAILY START screen.
2. If the clock next to a day is red, that day is not cur­rently active. If the clock is green, a daily timer is cur­rently active for that day.
To activate all 7 days at once press the DAILY TIMER key on the right of the screen.
3. Use the keys to on the right side of the screen to change the start time for each day.
4. Press the OK key to save your settings and return to the TIMER START screen.
Daily Timer Screen
Press to return to MAIN
Menu without saving
settings
5. Press the RECIPE key to select the Product Program to run with the timed start.
6. Press the STATUS key to activate the timed start.
7. When time setting is complete, press OK to save your settings and return to the Main Menu.
8. Press the main power switch to turn off the oven. The oven restarts automatically when the set date and time is reached. The door must be closed while
TIMER START is active.
NOTE: You may activate the timer and not turn off
the oven until you have nished for the day.
Press to go to accept settings
Press to activate all 7 days at once
Figure 28
38
Press to increase the time
Press to decrease the time
Operation
Setting Preset Time & Temperature
You can make changes to the preset time and tempera­ture in all modes except CombiWash.
NOTE: Core temperature, fan/exhaust and Combi
Optima (humidity content) cannot be set in this
menu.
1. From the Work menu select the mode to preset. Enter the desired preset time and temperature.
2. When all 3 parameters have been entered. Press the MAIN menu key on the top left.
3. Press the PRESELECTION key on the left side of the screen. The Preselection screen is displayed.
4. Verify the mode, time and temperature are correct.
5. Press the OK key to accept the parameters and re­turn to the Main menu.
6. Press the Arrow key at the top left of the screen to return to the Work menu.
7. Repeat this procedure for any additional cooking modes.
PreSelection ScreenWork Menu
Press to access MAIN Menu
Main Menu
Press to access Preselection screen
Press to return to MAIN Menu without saving settings
Figure 29
Press to accept preset parameters
39
Operation
Oven Setup
1. Press the MAIN MENU key in the upper left corner to advance the control to the main menu.
2. Press the OVEN SETUP key on the MAIN menu. The Oven Setup menu is displayed.
SETTING THE LANGUAGE
1. Press the LANGUAGE key on the left of the screen.
2. Select the key next to the desired language. Only ten languages are displayed at one time. To view addi­tional languages press the down arrow key at the top right of the screen.
3. Once the new language is selected all text on the screen is automatically translated. There is no need to accept the change.
SETTING THE OVEN ALARM
1. Press the ALARM SOUND key on the right side of the control. The display changes to the Alarm Sound screen.
2. Use the keys on the left and right of the control to ad-
just the alarm volume, frequency and duration.
3. Press the OK key in the top right corner of the display to save the changes. The control returns to the Oven Setup menu.
SETTING THE OVEN TIME
1. Press the SET TIME key on the right side of the con­trol.
2. Use the side arrow keys to select the parameter to set. The current parameter is indicated by the red box.
3. Use the up and down arrow keys to change the cur­rent parameter.
NOTE: Set only the date, disregarding month and
year.
4. Press the OK key to save your settings and return to the Oven Setup menu.
SETTING THE OVEN SETUP
WARNING!!
Incorrect changes to the set up of the oven may have a serious effect on its reliability in service. Contact your Blodgett service agent before making any changes.
1. Press the OVEN SETUP key on the right of the screen.
2. Select the oven parameter with the the vertical arrows on the right of the screen. Change the parameter us­ing the horizontal arrows at the bottom of the screen.
3. When all parameters are set, press the OK key at the top right of the screen. The control returns to the Oven Setup menu.
40
Work Menu
Press to access MAIN Menu
Press to return to MAIN Menu
Press to set language
Operation
Oven Setup
Oven Setup Menu
Press to set oven alarm
Press to set clock
Main Menu
Press to access
CombiNet
Press to access OVEN SETUP screen
Figure 30
Press to access oven setup parameters
41
Operation
USB Functions
The Blodgett BCP/BLCP comes standard with a USB port located underneath the control compartment. The USB will enable upload and download of product recipes as well as HACCP data.
To Access USB Menu
1. Insert the USB card into the slot below the control compartment.
2. From the MAIN menu, press the SERVICE key. The USB Menu is displayed.
Main Menu
Press to back
up oven data
to USB
To Backup System Data
1. Press the key labelled Take Backup on the left side of the USB screen.
2. The control briey displays the les to be backed up including product recipe programs, counters, error logs, oven setup and Combi Optima data.
3. Data les are automatically named according to the year, month, date and time they were saved.
4. When backup is complete, the control returns to the SERVICE menu.
USB Screen
Press to copy recipes from USB to oven
Press to access USB screen
Press to access
SERVICE screen
Service Menu
Press to back
up restore a
previous data
backup
Press to read
les on USB
key and test
connection to
computer
Figure 31
Press to copy recipes from oven to USB
42
Operation
USB Functions
To Restore System Data from USB
1. Press the key labelled Retrieve Backup on the left side of the USB screen.
2. Backup data is stored by oven serial number. If the same USB key is used for more than one oven, be sure to select the correct serial number.
3. Select the data le to be restored. Data les are au­tomatically named according to the year, month, date and time they were saved.
4. Press the OK button in the upper right corner of the
display to restore the selected data le.
5. Use the MAIN POWER key at the top of the control to reboot the oven.
Copy Recipes from USB to Oven
1. Press the key labelled Get Recipes from USB on the right side of the USB screen.
2. Select the recipes to be copied to the oven.
NOTE: The control displays the product categories
in yellow as folders. Individual program reci­pes are displayed in white.
3. Press the OK button in the upper right corner of the display to accept the recipes to be copied.
4. The RECIPE ACCEPT screen is displayed. Press ADD to add the selected product programs to the oven. Press OVERWRITE to overwrite existing pro­grams with the recipes on the USB.
Copy Recipes from Oven to USB
1. Press the key labelled Send Recipes to USB on the right side of the USB screen.
2. Select the location on the USB folder to save the
product recipes. You may overwrite an existing le or create a new le with a name matching the serial
number of the oven.
3. Press the OK button in the upper right corner of the display to copy the recipes from the oven to the USB.
Press to select or deselect
individual
recipes
Recipe Upload Screen Upload Accept Screen
Press to copy selected recipes to oven
Press to scroll up
Press to select all recipes
Press to deselect all recipes
Press to scroll down
Press to add
recipes
Press to
overwrite
existing
recipes
Figure 32
43
Operation
HACCP Library
The Blodgett BCP/BLCP comes standard with HACCP data recording. HACCP enables you to control and docu­ment production. Data recorded includes production time. production duration, preparation temperature and core temperature.
The HACCP library can hold approximately 1000 log les. You will be notied when the memory is full so that you
can empty the memory with the USB. If nothing is done, the computer will automatically start to overwrite the old-
est les.
To Activate HACCP Data Recording
NOTE: HACCP data is stored under product recipe
names. Therefore, HACCP is not available for manual cooking.
HACCP must be activated to record data.
1. Press the MAIN menu key in the upper left corner of the WORK menu to advance the control to the main menu.
2. Press the HACCP key on the left side of the control to access the HACCP menu.
3. Be sure that Active appears in the status bar at the bottom of the control. If the status is inactive, press the key on the left of the status bar to toggle to Active.
To Backup HACCP Data
1. From the HACCP menu, press the key labelled Ar­chive on USB.
2. The displays reads SAVING HACCP.
3. When the data is saved to the USB the control returns to the HACCP screen.
NOTE: The HACCP data on the USB can be lo-
cated in the folder with the name of the oven serial number.
To Delete HACCP Data from the Oven
1. From the HACCP menu, press the key labelled De­lete HACCP Data from Oven.
2. The screen will ask you to conrm that you want to
delete all HACCP les. Press the key next to Accept to delete the les. Press the key next to Regret to
cancel.
3. The control returns to the HACCP screen.
To View HACCP Data
1. From the HACCP menu, press the key labelled either Show HACCP from Oven or Show HACCP from USB.
2. A list of HACCP log les is displayed. The les are logged by year, month, date and product name. Use the UP and DOWN ARROW keys to scroll through the
list until the desired HACCP le is highlighted.
3. Press the OK key in the upper right of the control to display the HACCP chart.
4. Press the RETURN key at the top left of the screen to return to the HACCP screen.
44
Operation
HACCP Library
Press to move to MAIN menu
Work Menu
Main Menu
HAACP Menu
Press to access HACCP Menu
HACCP DATA CHART COLOR KEY:
Red line Preset temp. White lIne Current oven temp. Vertical blue line Door opened Light green line #1 (left) core probe temp. Light yellow line #2 (right) core probe temp.
HAACP Data Chart
Press to return to HACCP menu
Figure 33
45
Operation
Optional CombiNet
The optional CombiNet feature allows you run the oven remotely from a pc. This is useful for writing product reci­pes as well as viewing and downloading HACCP and other oven data with the convenience of a large screen and keyboard.
CONNECTING TO A NETWORK OR PC
NOTE: CombiNet requires the installation of Java. The
program can be downloaded from www.java. com.
1. Remove the control panel cover.
2. Connect the oven to a network or pc via the ethernet cable. The connection can be found on the bottom of the control board.
3. Replace the control cover and connect the other end of the cable to your local network or directly to a pc.
4. Press the MAIN MENU key in the upper left corner to advance the control to the main menu.
5. Press the OVEN SETUP key on the MAIN menu. The Oven Setup menu is displayed.
6. Press the NETWORK key on the left of the screen. The screen displays the IP address of the oven.
NOTE: If the oven is connected to a pc, use the IP
address displayed. If the oven is connected to a network you may need to change the IP
address to match the naming conguration
for your network
7. Press the OK key on the top right of the control. The oven will restart itself.
8. From the pc, open a network connections window.
NOTE: Refer to the instructions for your operating
system to locate the window.
Create a network connection using the following set­tings:
a. Select Local Area Network, right click and select
properties.
b. Select TCPIP version 4. Click on properties.
c. Select “Use the following IP address”.
d. Enter the IP address from your oven control but
change the last 3 digits. They must not match completely since each connection needs a
unique IP address.
e. Enter the Subnet mask number from the oven
control. This should be an exact match to the number on the oven control.
f. Click OK to save. Close the network connection
window.
9. From the pc, open an Internet Exporer window and enter the IP address for the oven in the address bar. Enter the following login information.
a. Username: superuser
b. Password: 876412
46
Operation
Optional CombiNet
REMOTE OVEN CONTROL
1. Select Control Oven from the menu on the left of the screen.
2. The oven display appears in the window on the right. You are now controlling the oven remotely. You may use your mouse to navigate through the oven menus and use your keyboard to enter data.
HACCP VIA COMBI NET
1. Select HACCP from the menu on the left of the screen.
2. The HACCP data is displayed on the right side of the screen.
Select Function Recipe Screen
Send recipes to oven
REMOTE RECIPE MANAGMENT
1. Select Recipes from the menu on the left of the screen.
2. Press Get from Oven to retrieve product recipes cur­rently programmed in the oven library.
3. Add new recipes and/or edit and delete recipes from the library now located on the pc.
4. Press Send to Oven to download all recipes from the pc to the oven control. If necessary, click the Browse button to select the desired recipe location. Click the Upload button to upload the recipes.
Click to save recipes on pc
Click to add recipe
Click to import additional recipes
Click on category icon to open recipe
Figure 34
47
Click to copy recipe
Click to delete recipe
Maintenance
Cleaning & Preventative Maintenance
DAILY CLEANING
Daily cleaning of your Combi oven is essential for sanita-
tion, and to ensure against operational difculties.
Cleaning the Exterior
1. The exterior of the appliance may be cleaned and kept in good condition with a light oil. Saturate a cloth
and wipe the appliance when it is cold; wipe dry with
a clean cloth.
WARNING!!
DO NOT spray the outside of the appliance with water or clean with a water jet. Cleaning with a water jet can impregnate chlorides into the stainless steel, causing the onset of corro­sion.
Cleaning the Interior
NOTE: DO NOT use corrosive cleaners not intended for
oven cleaning on your Combi oven.
Blodgett recommends the following products for cleaning and rinsing of your Blodgett Combi oven. If you choose to use products other than what Blodgett recommends, please have your suppler send us the MSDS sheet on the proposed alternate so we can ensure it meets our stan­dards. Non approved products can cause harm to your unit and can potentially void your warranty.
Recommended oven cleaners:
Johnson Diversey Suma Nova L-6
Four, 1 gallon (3.78 litre) containers Product code 57252280
Run the CombiWash automatic cleaning cycle as fol­lows:
1. Check that the oven cleaner and rinse agent contain­ers are both full.
2. From the WORK menu, select the clean cycle. The CombiWash menu is displayed.
3. CombiWash features four different cleaning cycles. Use the Left and Right Arrow keys to select the de­sired cleaning cycle.
Step 1 (44 minutes)
Step 2 (1 hour)
Step 3 (1 hour, 49 minutes)
Step 4 (2 hours, 38 minutes)
NOTE: Use Steps 1 or 2 after steaming and roast-
ing at low temperatures. Use Steps 3 or 4 after steaming and roasting at high tempera­tures.
4. Press the Start/Stop key to initiate the clean cycle.
5. If the cavity temperature is above 175ºF (80ºC), the oven will automatically enter cool down. When the cavity is below 175ºF (80ºC) the CombiWash cycle begins.
6. The control counts down the time remaining in the wash cycle.
7. When the wash cycle is over, the oven automatically switches to an energy saving standby mode.
One, 5 gallon (18.9 litre) container Product code 57252100
Recommended Rinse Aid:
Johnson Diversey Suma Maro A8.8
Four, 1 gallon (3.78 litre) containers Product code 57270280
One, 5 gallon (18.9 litre) container Product code 57270100
1. Open the oven door.
2. Use the attached spray hose, located beneath the control, to clean the front drip tray. Water will run to the drain in the oven cavity.
48
Maintenance
Cleaning & Preventative Maintenance
Press to select cleaning mode
CombiWash Menu
Press to start CombiWash
Figure 35
Press to select cleaning mode
WEEKLY CLEANING
In addition to the daily cleaning, it is necessasry to clean the control lter and behind the fan guard on a weekly ba­sis. This is necessary for proper functioning of the oven. Scale will build up on the fan and heat source leading to
a less efcient oven.
Cleaning the Control Filter
The control lter is located below the control compart­ment, in front of the spray hose.
1. To remove, pull down on the black knob on the left of
the lter.
2. Clean the lter with soap and water.
3. Reinstall the lter. Press up on the lter until the back of the knob is inserted into the hole in the bottom of the oven.
4. Push up on the center of the knob to expand the back
of the knob securing the lter.
Cleaning Behind the Fan Guard
1. Loosen the two screws and on the fan guard (or baf-
e).
2. Swing the bafe forward.
3. Thoroughly spray cleaner onto the fan and heat source. Place the oven in the steam mode for ap­proximately 10 minutes.
4. After ten minutes, rinse the cleaner off. Return the fan guard to the closed position. Rotate the two screws to secure the fan guard.
PREVENTIVE MAINTENANCE
The best preventive maintenance measures are the
proper initial installation of the equipment and a
program for cleaning the appliance routinely. The Oven/
Steamer requires no lubrication. Contact the factory, the
factory representative or a local Blodgett Combi service company to perform maintenance and repairs should they
be required.
49
Maintenance
Deliming - BCP only
The control keeps track of boiler usage between deliming. When the oven has reached 95% of the time the control warns the operator that the oven needs to be delimed. This is a warning only, the oven can be used all day be­fore deliming.
Deliming the Oven
1. Be sure the container delivering the deliming agent to the appliance is full. Be sure to use a non-diluted deliming agent.
2. From the MAIN Menu, select the SERVICE key.
3. The control displays the SERVICE menu. Press the
Work Menu
DELIME DIAGNOSIS key on the right of the control.
4. The control displays the Delime Diagnosis screen. Press the START DELIMING key on the right side of the control.
5. The remainder of the process is automatic. The con­trol displays the deliming steps as they occur.
NOTE: The oven can be delimed at any time.
Main Menu
Press to go to SERVICE Menu
Press to go to MAIN Menu
Service Menu
Press to enter DELIME Menu
Delime Diagnosis Screen
Press to start deliming process
Figure 36
50
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