Blodgett BE2136 Parts Diagram

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Page 1

BE2136

CONVEYOR OVEN

REPLACEMENT PARTS MANUAL

(with WIRING DIAGRAMS)

SPL111205-PF-BD

November 12, 2005

Serial Tag

Location

EFFECTIVE with SERIAL #401811005 and AFTER

Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production

Table of Contents: Page 2

BLODGETT CONVEYOR OVENS, 1400 Toastmaster Drive, Elgin, IL 60120

Telephone: 847-741-3300 • Fax Number 847-741-4406

www.blodgett.com

email: techsupport@middleby.com

Page 2

Table of Contents

Spec Sheet................................................................................................... 3

Key Parts ...................................................................................................... 5

View of Installation Kit .................................................................................. 6

Parts for Installation Kit ................................................................................ 7

View of Panels, End Plugs and Window ....................................................... 8

Parts for Panels, End Plugs and Window ..................................................... 9

View of Right-hand Electrical Compartment .............................................. 10

Parts for Right-hand Electrical Compartment ............................................ 11

View of Left-hand Electrical Compartment ................................................ 12

Parts for Left-hand Electrical Compartment .............................................. 13

View of Rear Compartment and Blowers ..................................................... 14

Parts for Rear Compartment and Blowers ................................................... 15

View of Single-Belt Conveyor ....................................................................... 16

Parts for Single-Belt Conveyor..................................................................... 17

View of Split-Belt Conveyor ......................................................................... 18

Parts for Split-Belt Conveyor ....................................................................... 19

Standard Finger Placement and Part Numbers ......................................... 20

Wiring Diagrams (electrical schematics) Blodgett BE2136 E208–240 Volt, 3 Phase

ENG/UK/GM/FR/SP 58214D ..................................................................... 21

Blodgett BE2136 E380–480 Volt, 3 Phase

ENG/UK/GM/FR/SP 58267C ..................................................................... 22

Blodgett BE2136 E208–240 Volt, 3 Phase

IT/GR/DN/DU 58245C................................................................................ 23

Blodgett BE2136 E380–480 Volt, 3 Phase

IT/GR/DN/DU 58269C................................................................................ 24

Blodgett BE2136 E380V CE, 3 Phase

UK/GM/FR/SP 58330C .............................................................................. 25

Blodgett BE2136 E380V CE, 3 Phase

IT/GR/DN/DU 58332C................................................................................ 26

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345

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BE2136 ELECTRIC CONVEYOR OVEN KEY PARTS

6 6A

14, 15, 16, 17

QTY USED

ITEM SINGLE TWIN P/N DESCRIPTION

BELT BELT

1 1 1 47321 DIGITAL TEMPERATURE CONTROLLER

2 1 2 58390 CONVEYOR DRIVE MOTOR W/MAGNET

3 1 2 58484 KIT (2-BRUSHES, 2-CAPS)

4 1 2 37337 KIT, CONVEYOR SPEED CONTROLER

5 2 2 33984 KIT, THERMOCOUPLE 6″

6 1 1 50517 BELT, BLOWER, HIGH RPM (2400)

6A 1 1 51428 BELT, BLOWER, STANDARD RPM (1725)

7 1 1 44687 MOTOR, BLOWER, 208/230V, 1/2HP

8 1 1 33983 HIGH LIMIT CONTROL MODULE, 240V

9 1 1 36451 COOLING FAN (BACKWALL)

10 1 1 97525 COOLING FAN (CONTROL COMPARTMENT)

11 1 1 54953 AIR SWITCH

12 2 2 44914 SOLID STATE RELAY WITH COOLING FAN 208V/240V

13 2 2 44568 SOLID STATE RELAY WITH COOLING FAN 380V/480V

14 1 1 58238 HEATER 208V 17kW

15 1 1 50232 HEATER 240V 17kW

16 1 1 50587 HEATER 380V 17kW

17 1 1 50589 HEATER 480V 17kW

12, 13

Page 6

View of INSTALLATION KIT

Page 7

Parts for INSTALLATION KIT (DOMESTIC)

QTY. QTY. QTY.

2 1 1 1 51977 BASE PAD, W/INSULATION

ITEM SINGLE OVEN DOUBLE OVEN TRIPLEOVEN P/N DESCRIPTION

1 1 1 1 48605 TOP PANEL

3A 4 4 -- 42890 17-1/2" (445mm) LEG EXTENSION, FOR SINGLE AND DOUBLE OVENS

4 2 2 2 22290-0009 CASTER, WITH FLAT PLATE AND BRAKE

5 2 2 2 22290-0010 CASTER, WITH FLAT PLATE (NO BRAKE)

6 1 1 1 21392-0004 EYEBOLT, 3/4"

7 31 31 31 220373 HEX BOLT, 3/8"-16 x 1"

8 32 32 32 21416-0001 FLAT WASHER, 3/8"

9 32 32 32 21422-0001 LOCKWASHER, 3/8"

10 1 1 1 22450-0228 RESTRAINT CABLE ASSEMBLY

3B -- -- 4 44799 6" (152mm) LEG EXTENSION, FOR TRIPLE OVENS

11 1 1 -- 46393 LOWER SHELF - (LIP DOWN POSITION)

Page 8

View of PANELS, END PLUGS and WINDOW

Page 9

CHAIN COVER, UPPER

See pp. 16-19

13 1 47633 BACK WALL

14 1 36451 COOLING FAN

15 1 31497 FINGER GUARD, COOLING FAN

ITEM QTY. P/N DESCRIPTION

16 1

19A 2 50161 END PLUG, TOP

20 2 42771 SLIDE, OUTER SIDE

21 8 36452 WING NUT, PLASTIC

19B 2 48622 END PLUG, BOTTOM

22 8 48640 BRACKET, END PLUG MOUNTING

Parts for PANELS, END PLUGS and WINDOW

23 1 51210 BRACKET, WINDOW HINGE (LEFT)

24 1 51211 BRACKET, WINDOW HINGE (RIGHT)

25 1 57399 BLODGETT NAMEPLATE

1 1 51054 ASSEMBLY ,WINDOW, w/HANDLE, ITEMS 1-10

2 1 51081 ASSEMBLY, HANDLE, ITEMS 3-6

3 1 M10092 HANDLE, OUTER

4 1 M10127 HANDLE, INNER THREADED

5 1 M1115 HANDLE, BRACKET (LEFT)

6 1 M1116 HANDLE, BRACKET (RIGHT)

7 1 51087 FRAME AND WINDOW, ITEMS 8-9

8 1 M10198 GLASS, 4.1″ X 15.150″

ITEM QTY. P/N DESCRIPTION

9 1 M1965 ADHESIVE (NOT SHOWN)

10 2 M1118 SCREW–ATTACHES HANDLE

11 2 30927 BUMPER

12 1 48605 TOP PANEL

Page 10

View of Right-hand Electrical Compartment

Page 11

QTY. QTY.

14 1 1 54953 AIR SWITCH

ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION

FAN

16 1 1 97525 COOLING FAN, 230V

17 1 1 27470-0004 FINGER GUARD, COOLING

18 1 1 F716A8701 GROUND LUG

19 1 1 44390 TERMINAL BLOCK, 3-POLE

20 1 1 49977 COVER PLATE, TERMINAL

BLOCK ACCESS

22 1 2 38185 SENSOR PICKUP

22A 1 2 22450-0248 BRACKET-PICKUP SENSOR

22B 1 2 220416 CLAMP-SECURES BRACKET

WITH 2-POLE MAGNET

23 1 2 58390 MOTOR, CONVEYOR DRIVE

23A 1 2 39002 MAGNET 2-POLE

23B 1 2 310-0017 ADHESIVE

23C 1 2 300-2757 CONVEYOR DRIVE MOTOR-

ONLY

QTY 2 REQUIRED

23D 1 2 58484 KIT, 2 BRUSHES & 2 CAPS

24 1 1 33984 KIT, THERMOCOUPLE

23E 2 4 30153 BRUSH, SOLD INDIVIDUALLY,

25 1 1 33813 RFI FILTER

24A 1 1 33812-1 THERMOCOUPLE

Parts for Right-hand Electrical Compartment

CONTROLLER

SWITCH W/ KNOB AND 2 CONTACT

QTY. QTY.

1 1 1 47321 DIGITAL TEMPERATURE

ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION

2 1 1 46522 KIT, BLOWER/HEAT SELECTOR

BLOCKS

TROLLER WITH DIGITAL DISPLAY

(INC. ITEM 3A)

3 1 2 37337 KIT, CONVEYOR SPEED CON-

SWITCH WITH KNOB AND CON-

TACT BLOCK

MOTORS)

4 1 1 46521 KIT, CONVEYOR SELECTOR

3A 1 2 37503 DIGITAL DISPLAY ONLY

5 1 2 48635 CIRCUIT BREAKER, 0.3A (DRIVE

6 2 2 46831 CIRCUIT BREAKER, 8A (BLOWER

MOTORS)

CIRCUIT)

8 1 1 28021-0047 SAFETY SWITCH

7 2 2 45036 CIRCUIT BREAKER, 3A (CONTROL

9 1 1 28041-0011 CONTACTOR

10 2 2 33363 END STOP, CONTACTOR

11 1 1 33983 HIGH LIMIT CONTROL MODULE,

240V

GREEN LIGHT

SEC, 200VA

12 1 1 35145 RESET SWITCH, HIGH LIMIT WITH

13 1 1 31504 TRANSFORMER, 230V PRI : 120V

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ELEMENT

View of Left-hand Electrical Compartment

Page 13

Parts for Left-hand Electrical Compartment

1 2 44914 SOLID STATE RELAY WITH COOLING FAN 208-240V

1 2 44568 SOLID STATE RELAY WITH COOLING FAN 380-480V

2 1 58238 WLDMT, HTG ELE 208V 17KW

2 1 50232 WLDMT, HTG ELE 240V 17KW

2 1 50587 WLDMT, HTG ELE 380V 17KW

2 1 50589 WLDMT, HTG ELE 480V 17KW

3 2 45019 BREAKER, CKT 480VAC 63A 3POLE

4 2 44549 CONTACTOR, 230V AC COIL 85A

5 1 28021-0047 SWITCH, INTLCK 10A NO2P

ITEM QTY. P/N DESCRIPTION

6 1 33984 KIT, THERMOCOUPLE 6" x 120”

7 2 58212 GUARD, FINGER

6A 1 33812-1 THERMOCOUPLE

8 2 58131 FILTER, CE ONLY

Page 14

View of Rear Compartment and Blowers

Page 15

2.487" DIA.

1.80" DIA.

12 4 B301A8847 FLAT WASHER, 5/16"

13 4 A3682 LOCK WASHER, 5/16"

ITEM QTY. P/N DESCRIPTION

14 1 50260* PULLEY-MOTOR (HIGH SPEED 2400 RPM)

15 1 50224* PULLEY, BLOWER SHAFT 1.80" DIA.

14A 1 50224* PULLEY-MOTOR (STANDARD 1725 RPM)

16 1 50517* BELT, (50/60Hz) (HIGH SPEED 2400 RPM)

17 1 28021-0061 SAFETY SWITCH

16A 1 51428* BELT (STANDARD 1725 RPM)

Parts for Rear Compartment and Blowers

18 1 47633 BACK WALL

19 1 36451 COOLING FAN

20 1 31497 FINGER GUARD, COOLING FAN

TAPER

21 1 50259* BUSHING (HIGH SPEED 2400 RPM)-SPLIT

* SEE BELOW

DESCRIPTION

OVEN-LEFT HAND)

1 2 42951 INLET RING

ITEM QTY. P/N DESCRIPTION

2a 1 42752 BLOWER WHEEL (VIEWED FROM REAR OF

OVEN-RIGHT HAND)

3 2 42999 RETAINER, TEFLON SEAL

2b 1 42753 BLOWER WHEEL (VIEWED FROM REAR OF

GREASE

4 2 35121-0045 TEFLON SEAL

5 2 22072-0025 BEARING, 5/8" BORE WITH STANDARD

6 2 50160 SHIM, BEARING

7 2 50151 BLOWER SHAFT

5A -- 17110-0015 GREASE, MM STANDARD CARTRIDGE

8 1 44748 COUPLING, BLOWER SHAFT

9 1 44687 MOTOR, BLOWER, 208/230V, 1/2HP

10 1 44688 PLATE, MOTOR MOUNTING

P/N W/SPLIT BUSHING SPLIT BUSH P/N PULLEY PULLEY DESCRIPTION P/N FAN

RPM RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N BLWR SHAFT BLWR SHAFT BELT SIZE BELT RPM OF

11 4 A3896 SCREW, HEX CAP HEAD 5/16"-18 X 7/8"

HIGH 50256 60 POLY 50260 POLY V 50224 POLY V 50517 2400

SPEED 50 G BUSHING 50259 1950

STD 51427 60 POLY V 50224 POLY V 50224 POLY V 51428 1725

SPEED

Page 16

View of Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes)

Page 17

TOR AND PICKUP (INC. ITEM 23a)

SPROCKET, CONVEYOR DRIVE

MOTOR, 20T (STANDARD SPEED)

.317 BORE

SPROCKET, 22T (HIGH SPEED)

.314 BORE

SPROCKET, SHAFT DRIVE

SHAFT, 20T 5/8 BORE

- - - - >

ITEM 26a)

MASTER LINK, DRIVE CHAIN

OVENS WITH RIGHT-SIDE

CONTROLS

STANDARD

- - - - >

12" SECTION OF BELT

ENTRANCE & EXIT

- - - - >

P/N - 60" P/N - 76"

23 SEE PAGES 10 & 11 ASSEMBLY, CONVEYOR MO-

ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION

34128

< - - - -

24 1

23A SEE PAGES 10 & 11 PICKUP

DRIVE SHAFT

ASSEMBLY, STANDARD DRIVE

SHAFT (INC. ITEMS 3-8)

38215

22159-0003

< - - - -

25 1

24A 1

SPROCKET, CONV. BELT

SPACER

BUSHING, BRONZE 5/8" I.D.

SPACER, NYLON

3101212

< - - - -

26 1 50050 50052 ASSEMBLY, DRIVE CHAIN (INC.

BRACKET, DRIVE SUPPORT

ASSEMBLY, HIGH SPEED DRIVE

27 1 48851 50029 ASSEMBLY, CHAIN COVER-FOR

26A 1

DRIVE SHAFT

SHAFT (INC. ITEMS 10-11)

28 1 50057 50059 BELT, CONVEYOR, 18"/457mm,

SPROCKET, CONV. BELT

FLANGE BEARING (HIGH SPEED

ONLY)

8500236

< - - - -

30 1 50044 50044 END STOP

29 2 48707 48708 CRUMB PAN W/HOLES,

28A A/R

ITEMS 15-19)

31A 1 50040 50040 EXIT TRAY, 8"/203mm

IDLER SHAFT

SPROCKET, CONV. BELT

32 1 50235 50235 PLATE MOTOR COVER ASSY

31B 1 50023 50023 EXIT TRAY, 20"/508mm

BUSHING, BRONZE 5/8" I.D.

33 1 58391 58391 KIT, MASTER LINK

34A 1 30830 30830 SIDE STOP, LEFT

BRACKET, IDLER SUPPORT

PIVOT PLATE

LOCKNUT, HEX 3/8"-16 SS

- - - - >

48797

48781

Parts for Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes)

< - - - -

P/N - 60" P/N - 76"

1 1 48847 48790 FRAME, DRIVE SIDE

ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION

43275

22229-0003

< - - - -

22034-0003

< - - - -

49972

48782

35000-1080

< - - - -

48781

22229-0003

< - - - -

10 1

11 4

45377

< - - - -

13 1 48746 48795 FRAME, IDLER SIDE

12 2

- - - - >

48779

22229-0003

22034-0003

< - - - -

14 1 48780 48780 ASSEMBLY, IDLER SHAFT (INC.

15 1

16 4

17 2

- - - - >

54947

< - - - -

19 2

18 2 37000-0413 37000-0413 BRACKET, IDLER ADJUSTMT.

- - - - >

50792

21176-0002

< - - - -

20 2 35000-1008 35000-1008 SCREW, IDLER ADJUSTMENT

21 2

22 4

Page 18

View of Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes)

Page 19

SPROCKET, CONVEYOR DRIVE

MOTOR, 20T (STANDARD SPEED)

.317 BORE

SPROCKET, 22T (HIGH SPEED)

.314 BORE

SPROCKET, CONVEYOR DRIVE

SHAFT, 20T (STANDARD AND

HIGH SPEED)

MASTER LINK, DRIVE CHAIN

BELT (LONG - INC. ITEM 27c) 20"

FRONT BELT (SHORT - INC. ITEM

27C) 12"

STANDARD

12" SECTION OF BELT

ENTRANCE & EXIT

KIT, MASTER LINK

P/N - 60" P/N - 76"

23A 1 SEE PAGES 10 & 11 PICKUP

ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION

- - - - >

34128

< - - - -

24 2

ASSEMBLY, SPLIT DRIVE

- - - - >

38215

22159-0003

< - - - -

25 2

24A 2

SPLIT DRIVE SHAFT - MAIN

SPLIT DRIVE SHAFT - SLEEVE

SHAFT, STANDARD AND HIGH

SPEED (INC. ITEMS 3-6)

26 1 < - - - - 35900-0023 - - - - > BUSHING, DRIVE SPROCKET

FLAT WASHER, BRONZE

SPROCKET, CONV. BELT

SPACER (STANDARD SPEED

- - - - >

3101212

< - - - -

28 1 48851 50029 ASSEMBLY, CHAIN COVER

27B 1 50051 50052 ASSEMBLY, DRIVE CHAIN,

27A 1 50050 50053 ASSEMBLY, DRIVE CHAIN, REAR

ONLY)

BUSHING, BRONZE 5/8" I.D.

(STANDARD ONLY)

27C 2

BRACKET, DRIVE SUPPORT

(STANDARD ONLY)

29 2 50056 50058 BELT, CONVEYOR, 9"/229mm,

FLANGE BEARING (HIGH SPEED

ONLY)

- - - - >

37022

< - - - -

31 1 50044 50044 END STOP

30 2 48707 48708 CRUMB PAN, W/HOLES,

29A A/R

SPLIT IDLER SHAFT - MAIN

ASSEMBLY, SPLIT IDLER SHAFT

(INC. ITEMS 13-19)

32A 1 50040 50040 EXIT TRAY, 8"/203mm

SPLIT IDLER SHAFT - SLEEVE

FLAT WASHER, BRONZE

- - - - >

37020

< - - - -

33 1

32B 1 50023 50023 EXIT TRAY, 20"/508mm

SPROCKET, CONV. BELT

BUSHING, BRONZE 5/8" I.D.

34A 1 30830 30830 SIDE STOP, LEFT

BRACKET, IDLER ADJUSTMT.

BRACKET, IDLER SUPPORT

SCREW, IDLER ADJUSTMENT

PIVOT PLATE

LOCKNUT, HEX 3/8"-16 SS

TOR AND PICKUP (INC. ITEM 23a)

- - - - >

48759

Parts for Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes)

< - - - -

P/N - 60" P/N - 76"

1 1 48847 48790 FRAME, DRIVE SIDE

ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION

- - - - >

49969

21415-0001

< - - - -

4 1 < - - - - 48837

- - - - >

43275

22229-0003

< - - - -

- - - - >

49972

22034-0003

< - - - -

- - - - >

45377

< - - - -

11 1 48746 48795 FRAME, IDLER SIDE

10 2

- - - - >

48769

< - - - -

12 1

- - - - >

49968

< - - - -

13 1

14 1 < - - - - 48778

- - - - >

21415-0001

22229-0003

22034-0003

< - - - -

15 1

16 4

17 2

- - - - >

37000-0413

< - - - -

18 2

- - - - >

54947

35000-1008

< - - - -

19 2

20 2

- - - - >

50792

21176-0002

< - - - -

21 2

22 4

23 SEE PAGES 10 & 11 ASSEMBLY, CONVEYOR MO-

Page 20

Finger Arrangement P/N 45476 Rev. B, 3/8/01

Page 21

Wiring Diagrams (electrical schematics)

58214D

Blodgett BE2136 E208–240 Volt, 3 Phase ENG/UK/GM/FR/SP

Page 22

58267C

Blodgett BE2136 E380–480 Volt, 3 Phase ENG/UK/GM/FR/SP

Page 23

58245C

Blodgett BE2136 E208–240 Volt, 3 Phase IT/GR/DN/DU

Page 24

58269C

Blodgett BE2136 E380–480 Volt, 3 Phase IT/GR/DN/DU

Page 25

58330C

Blodgett BE2136 E380VCE, 3 Phase UK/GM/FR/SP

Page 26

58332C

Blodgett BE2136 E380VCE, 3 Phase IT/GR/DN/DU

Page 27

NOTES

Page 28