Blodgett BCS-8G Parts List

COS-8G & COS-8GDS COMBI OVENS
BCS-G STEAMER
CNV-8G CONVECTION OVEN
REPLACEMENT PARTS LIST
EFFECTIVE FEBRUARY 7, 2014
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
Superseding All Previous Parts Lists.
BLODGETT OVEN COMPANY
www.blodgett.com
SERIAL NUMBER LOCATION / KEY:
IMPORTANT: When ordering parts, please provide the model,
gas type, voltage and serial number of the oven. The identica­tion plate is located on the left side of the control compartment.
SERIAL NUMBERS CONTAINING:
IA HU IL
IF IK
HO HS II IN
EXAMPLE:
021896HR023S
TO OBTAIN LITERATURE:
Email: literature@blodgett.com
or visit
www.blodgett.com
FEBRUARY 7, 2014 2 COS-8G, COS-8GDS, BCS-8G, CNV-8G
TABLE OF CONTENTS
EXTERIOR COMPONENTS ............................................................4
STANDARD “COS” CONTROL PANEL COMPONENTS ...................................5
DIGITAL “COS” CONTROL PANEL COMPONENTS .......................................6
STANDARD “BCS” CONTROL PANEL COMPONENTS ....................................7
STANDARD “CNV” CONTROL PANEL COMPONENTS ...................................8
DIGITAL “CNV” CONTROL PANEL COMPONENTS .......................................9
DOOR COMPONENTS ............................................................... 10
DOOR HANDLE COMPONENTS .......................................................11
HARNESS AND PANEL ASSEMBLY ................................................... 12
THERMOSTATS ..................................................................... 15
CONVECTION MOTOR COMPONENTS ............................................... 16
IGNITION COMPONENTS ............................................................ 17
GAS TRAIN COMPONENTS .......................................................... 18
HOT AIR BURNER COMPONENTS ................................................... 19
STEAM GENERATOR COMPONENTS ................................................ 20
DIRECT STEAM COMPONENTS ...................................................... 22
INTERIOR COMPONENTS ........................................................... 23
PLUMBING COMPONENTS .......................................................... 24
ACCESSORIES ...................................................................... 26
BODY BACK & BOTTOM OPTIONS ................................................... 27
FEBRUARY 7, 2014 3 COS-8G, COS-8GDS, BCS-8G, CNV-8G
EXTERIOR COMPONENTS
4
8
9
6
Ref. Part No. No. Description
4 R3390 Door assy, RH hinge w/glass R7158 Door assy, RH hinge solid (COS) 5 R6313 Handle, door 6 Various Control panel R3976 Tube, drip pan drain R4268 U bolt, 1/4-20 8 R3012 Funnel assy, deliming (BCS & COS only) 9 R3654 Handle, deliming port (BCS & COS only) R1325 Cover, drain handle R2998 Adapter, hose decalcifying (BCS & COS only) R3011 Cap, decalifying adapter (BCS & COS only)
7
5
FEBRUARY 7, 2014 4 COS-8G, COS-8GDS, BCS-8G, CNV-8G
16
COS STANDARD CONTROL
3
10
9
9
4
14
3
12
19
20
21
Ref. Part No. No. Description
R5588 Harness, control (all panels listed above) R4872 Gasket, control panel 2 R5172 Decal, control Std w/o meat probe 3 R4623 Switch, mode 4 position R8515 Knob and shaft assy, mode switch 4 R6407 Controller, temperature 150-500 degrees P5 R6003 Probe, temp controller (item #4) R3992 Gasket, probe, temp controller (item #4) 8 R2715 Switch, momentary Flush/Drain 9 R3556 Indicator light, clear 10 R3557 Indicator light, green Power On 12 16686 Knob, temp control & timer
8
2
18
22
Ref. Part No. No. Description
14 R2666 Timer, 12- min, 230V, 60Hz 16 R3983 Relay, SPST 240V ice cube R4435 Valve, gas manual R0364 Knob, gas valve 18 R5242 Controller, meat probe 19 R4622 Switch, meat probe on/off 20 R5219 Panel jack 21 R5315 Probe, meat plug-in type 22 R6988 Suppressor, arc assy R5218 Harness, meat probe R5325 Wire, thermocouple 20awg R5391 Clip, meat probe
FEBRUARY 7, 2014 5 COS-8G, COS-8GDS, BCS-8G, CNV-8G
COS DIGITAL CONTROL
23
20
16
9
10
4
17
18
19
2
8
24
25
Ref. Part No. No. Description
R5565 Harness, control R4872 Gasket, control panel
R7854 Controller retrot kit (from knob to all pads)
R7403 Controller, time & temp (all touch pads) R6928 Sensor, controller 8 R2715 Switch, momentary Flush/Drain 9 R3556 Indicator light, clear 10 R3557 Indicator light, green Power On 16 R4623 Switch, mode 4 position 17-18 R8515 Knob and shaft assy, mode switch 20 R3983 Relay, SPST 120V ice cube
22
26
Ref. Part No. No. Description
R4435 Valve, gas manual R0364 Knob, gas valve 22 R5242 Controller, meat probe 23 R7198 Switch, meat probe on/off 24 R5219 Panel jack 25 R5315 Probe, meat plug-in type 26 R6988 Suppressor, arc assy R5218 Harness, meat probe R5325 Wire, thermocouple 20 awg R5325 Clip, meat probe
FEBRUARY 7, 2014 6 COS-8G, COS-8GDS, BCS-8G, CNV-8G
BCS STANDARD CONTROL
10
9
3
3
12
Ref. Part No. No. Description
R4872 Gasket, control panel (per foot) 3 R4622 Switch, mode 4 position 8 R2715 Switch, momentary Flush/Drain 9 R3556 Indicator light, clear 10 R3557 Indicator light, green Power On 12 16686 Knob, timer R4435 Valve, gas manual R0364 Knob, gas valve
8
FEBRUARY 7, 2014 7 COS-8G, COS-8GDS, BCS-8G, CNV-8G
CNV STANDARD CONTROL
15
12
3
2
9
8
3
13
17
18
19
Ref. Part No. No. Description
R4872 Gasket, control panel (per foot) 3 R5686 Switch, mode 4 position 8 R3556 Indicator light, clear 9 R3557 Indicator light, green Power On 12 R6407 Controller, hot air 150-500 degrees P5 R6003 Probe, hot air controller R3992 Gasket, hot air probe 13 16686 Knob, timer & controller 15 R3983 Relay, DPST 120V
16
20
Ref. Part No. No. Description
16 R4622 Switch, meat probe 18 R5219 Panel jack, meat probe 19 R5315 Probe, meat plug in 20 R6988 Suppressor, arc assy R5218 Harness, meat probe R5325 Wire, thermocouple 20AWG R5391 Clip, meat probe R4435 Valve, gas manual R0364 Knobb, gas valve
FEBRUARY 7, 2014 8 COS-8G, COS-8GDS, BCS-8G, CNV-8G
CNV DIGITAL CONTROL
3
7
3
9
11
13
14
15
Ref. Part No. No. Description
R4872 Gasket, control panel (per foot) 3 R5686 Switch, mode 4 position 7 R3557 Indicator light, green Power On R7854 Conversion kit, time n’ tem (from knob to push button) R7403 Controller, time n’ temp (all push button) R6928 Sensor, time n’ temp controller 11 R3983 Relay, DPST 120V 12 R5242 Control, meat probe
12
16
Ref. Part No. No. Description
13 R4622 Switch, meat probe 14 R5219 Connector, panel jack meat probe 15 R5315 Probe, meat plug in type 16 R6988 Suppressor, arc assy R5218 Harness, meat probe R5325 Wire, thermocouple 20 AWG R5391 Clip, meat probe R4435 Valve, gas manual R0364 Knob, gas valve
FEBRUARY 7, 2014 9 COS-8G, COS-8GDS, BCS-8G, CNV-8G
DOOR COMPONENTS
3
9
2
12
10
13
1
11
12
4
5
Ref. Part No. No. Description
1 R3390 Door assy, RH hinge w/glass R7158 Door assy, RH hinge solid 2 R5797 Window, dooR R2105 Gasket, window (per foot) (not shown) R0759 Rivet, monobolt 1/8 dia. x 3/8 long s/s (not shown) R1278 Rivet, pop 1/8 dia. x 1/4 long s/s (not shown) 3 90086 Nameplate, Blodgett 7-3/4 (not shown) R3695 Gasket, door perimeter (not shown) R3774 Plate, mounting gasket, horiz. (not shown) R3775 Plate, mounting gasket, vert. (not shown) R2292 Washer, door height adjustment (not shown)
6
7
8
Ref. Part No. No. Description
4 R3785 Bracket assy, door pin 5 R3990 Pin, door switch 6 R3628 Switch, micro door 4068 Grommet, door switch (not shown) 7 R3612 Holder, door trough 8 R3615 Trough assy, door drip 9 R6867 Hardware kit, door hinge (contains parts below) 10 R3382 Hinge, door top 11 R3383 Hinge, door botm 12 R6220 Bracket, hinge pin 13 R3397 Pin, hinge
FEBRUARY 7, 2014 10 COS-8G, COS-8GDS, BCS-8G, CNV-8G
DOOR HANDLE COMPONENTS
2
1
3
4
Ref. Part No. No. Description
1 R6313 Handle assy, door R6314 Screw, door handle 2 R2296 Catch assy, door (comprised of parts below) 3 R2780 Latch, door s/s 4 R2781 Catch, door s/s 90086 Name plate, Blodgett
FEBRUARY 7, 2014 11 COS-8G, COS-8GDS, BCS-8G, CNV-8G
HARNESS & PANEL ASSEMBLY
14
13
12
11
15
16
18
17
9
FEBRUARY 7, 2014 12 COS-8G, COS-8GDS, BCS-8G, CNV-8G
10
8
Note: Mounted underneath the bracket
5
6
4
2
5
7
HARNESS & PANEL ASSEMBLY
Ref. Part No. No. Description
2 R1443 Controller assy, steam P2 (comprised of parts below)
Note: Mounted underneath the bracket below the relays
4 R1442 Bracket, mouting temp controller 5 18234 Potentiometer, remote 7 20351 Controller, 8 pot hold w/spacers 6 18268 Spacer, nylon 8 R0022 Sensor, steam controller 9 R5707 Board, level control
R5777 Retrot kit, level sensing (from UE board w/5 orange relays)
10 R3983 Relay, 120V ice cube R1, R2, R3, R4, R7
Note: Mounted on the front of the bracket
11 R6402 Timing board 12 R9497 Buzzer assy, w/resistor 13 R8724 Resistor only, buzzer assy 14 R6021 Transformer, 120V-24V 15 R7174 Relay, 120V R8 (s/n’s after 100797) R7175 Bracket, relay R7515 Conversion kit, R8 relay (adds SS R6 & R8) 16 R7514 Varistor assy, 115V 17 R5925 Module, steam hot surface ignition 18 20348 Module, hot air spark 19 22301 Fan, axial 115V 4” 20 M0571 Guard, 4” axial fan 21 5091 Cord set assy
19
20
21
FEBRUARY 7, 2014 13 COS-8G, COS-8GDS, BCS-8G, CNV-8G
HARNESS & PANEL ASSEMBLY
UNITS MANUFACTURED PRIOR TO 1996
1
4
5
6
Ref. Part No. No. Description
1 R4753 Contactor, motor 120V K1 4 R6061 Pin connector, 12 pin 5 R1581 Holder, fuse 6 R2506 Timer, pre purge M2U
FEBRUARY 7, 2014 14 COS-8G, COS-8GDS, BCS-8G, CNV-8G
THERMOSTATS
1
2
3
5
4
6
1 R3662 Thermostat, cooling fan hi limit F7 2 R2801 Themostat, Too hot to steam P1 3 R0118 Thermostat, Steam pre-heat prioity P3 4 R3661 Thermostat, quench P4 R3755 Gasket, thermostat P4 5 R1573 Thermostat, Cooking hi limit 670 degrees F3 R5414 Grommet, thermostat 6 R2630 Thermostat, steam generator hi limit F6 R4127 Bracket, mounting P3 & F6
Note: F7, P1 & F3 are located on bracket next to harness and panel assembly
Note: P3 & F6 are located on bracket on top of steam generator
Note: P4 is located on bracket next to drain pump under steam generator
FEBRUARY 7, 2014 15 COS-8G, COS-8GDS, BCS-8G, CNV-8G
CONVECTION MOTOR COMPONENTS
11
4
14
11
2
3
1
15
Ref. Part No. No. Description
1 R8154 Bracket, motor mount 2 R8955 Retainer, seal 3 R4244 Seal, motor shaft 4 R8205 Plate, insulation cover 11 56956 Motor mount gasket 14 R5108 Motor, 1/2 hp 115/230V 15 R5081 Wheel, blower
FEBRUARY 7, 2014 16 COS-8G, COS-8GDS, BCS-8G, CNV-8G
IGNITION COMPONENTS
3
2
4
1
11
8
9
10
Ref. Part No. No. Description
1 R4440 Valve assy, boiler (comprised of parts below) R4441 Valve assy, hot air (comprised of parts below) 2 M5495 Valve, gas 3 R3375 Nipple, 1/2” NPT x 2.5 4 17641 Elbow, 1/2” NPT x 3/4 Comp (boiler assy only) 5 15660 Elbow, brass 1/2 x 1/2 (hot air assy only)
7
6
Ref. Part No. No. Description
6 R6490 Valve, pilot 25VAC 1/4 CC
7 R7429 Wire, ame sensor 76” white 8 R7384 Tube, ex 1/2” x 18” 9 R7385 Tube, ex 1/2” x 24” 10 R7468 Tube, ex 1/4” x 36”
11 M0248 Tube, aluminum 1/4” OD (per foot)
FEBRUARY 7, 2014 17 COS-8G, COS-8GDS, BCS-8G, CNV-8G
GAS TRAIN COMPONENTS
2
1
3
4
5
7
11
8
9
12
10
9
CNV Version
15
10
BCS Version
3
12
2
5
4
8
12
3
12
Ref. Part No. No. Description
1 R3375 Nipple, 1/2” NPT x 2.5 2 R3378 Tee, 1/2 x 1/2 x 1/2 3 R3380 Elbow, street 1/2” 4 R4435 Valve, manual 1/2” gas 5 R5347 Nipple, 1/2” NPT x 3” 7 10252 Ell, female union 1/2 IPS
10
3
5
11
12
8
12
1
Ref. Part No. No. Description
8 1949 Nipple, pipe 1/2 x 1-3/16 9 3807 Union, 1/2” 10 4872 Plug, pipe 1/8 steel 11 5115 Ell, 1/2” 12 597 Ell, black 90 degree
2
5
12
3
4
FEBRUARY 7, 2014 18 COS-8G, COS-8GDS, BCS-8G, CNV-8G
HOT AIR BURNER COMPONENTS
1
2
9
11
10
3
4
5
2
1
8
Ref. Part No. No. Description
1 R3377 Plate, hx upper 2 R4285 Gasket, sealing 3 R3356 Tube, hx
4 R7051 Bafe, hx tube
5 R4290 Plate, hx lower 8 R7377 Burner manifold assy, Natural (contains parts below) 9 R4287 Burner, inshot short
R7378 Orice, Nat #54 drilled R7379 Orice, LP #65 drilled
R9215 Bracket, pilot mounting
Ref. Part No. No. Description
10 R9590 Pilot assy, Nat (after 2/01)
R9598 Pilot retrot, Nat (before 2/01)
R9599 Pilot assy, LP (after 2/01)
R9600 PIlot retrot, LP (before 2/01)
11 18256 Flame sensor
R6489 Pilot retrot kit, burner box’s
(s/n’s prior to 6/98)
R7091 Hot air retrot kit, Natural - single units R7536 Hot air retrot kit, LP - single units
Note: To convert from burner boxes to inshot
burners
FEBRUARY 7, 2014 19 COS-8G, COS-8GDS, BCS-8G, CNV-8G
STEAM GENERATOR COMPONENTS
16
18
19
17
14
6
8
15
4
9
7
1
10
12
11
9
29
21
22
20
24
25
23
2
27
3
30
33
31
26
32
28
FEBRUARY 7, 2014 20 COS-8G, COS-8GDS, BCS-8G, CNV-8G
STEAM GENERATOR COMPONENTS
Ref. Part No. No. Description
1 R6381 Steam generator assy R3959 Insulation, steam generator 2 R2467 Boot, rubber drain R2487 Clamp, drain boot large R2624 Plug, drain boot 3 R3555 Pump, drain 60hz R6870 O’ring, drain pump R5690 Bracket, pump mounting R2927 Hose, pump outlet 7/8” ID (per foot) R0254 Clamp, hose plumbing 7/8” 4 R2814 Hose, steam transfer 1-1/4” ID (per foot) R0082 Clamp, plumbing 1-1/4” 6 R6965 Probe assy, dual level sensing (used w/Warrick Board) 7 R5361 Probe only, level sensing 8 R5343 Plate, level sensing 9 R1491 Gasket, switch level R2111 Nut, 5/8-18 bulk head, level switch 10 R3141 Probe, level sensing, “J” hook, 3 wire (used w/UE Board) 11 R2926 Plate, “J” hook probe 12 R2843 Probe only, “J” hook 14 R4243 Probe, thermocouple K type 15 R4678 Plate, thermocouple mounting 16 R7248 Gasket, boiler inlet 17 R7260 Plate, burner mounting 18 R7258 Insulation, boiler plate 19 R3954 Gasket, boiler plate 20 R3953 Burner, 12 row 21 M2819 Switch, pressure 22 R3415 Tube, mixing 23 R4511 Blower, combustion 24 R3462 Viewport, mica 25 R3463 Ring, viewport mounting 26 R3163 Holder assy, ignitor 27 R4193 Ignitor, steam generator R6233 Gasket, ignitor 28 18256 Flame, sensor 29 R3955 Gasket, boiler transition 30 R3412 Transition, exhaust 31 R5161 Insulation, exhaust transition 32 R3957 End cap, 4” 33 R3608 Tube, gas supply boiler
FEBRUARY 7, 2014 21 COS-8G, COS-8GDS, BCS-8G, CNV-8G
14
DIRECT STEAM COMPONENTS
17
14
15
12
14 16
13
11
1
3
7
4
Ref. Part No. No. Description
1 R6289 Nipple, 3/4 NPT x 5” Brass 3 R8408 Pipe clamp 4 R7111 Nipple, 3/4 NPT x 4” Brass 6 R7144 Nipple, 3/4 NPT x 2” Brass 7 R6282 Tee, 3/4 NPT, Brass 11 R5956 Gauge 12 R7360 Hose adapter 3/4” hose ID x 3/4 NPT 13 R7406 3/4” ID Beverage hose (per foot) 14 R6285 Elbow, 3/4 NPT, brass R7255 Valve, solenoid 3/4 NPT, 208/240V 16 R0254 Clamp, hose 17 R6287 Nipple, 3/4 NPT x 6” brass
12
6
16
14
FEBRUARY 7, 2014 22 COS-8G, COS-8GDS, BCS-8G, CNV-8G
INTERIOR COMPONENTS
2
1
3
4
Ref. Part No. No. Description
1 R9270 Bafe assy 2 R3760 Grease lter
3 R3664 Rack, wire s/s 4 R4409 Supports, rack
FEBRUARY 7, 2014 23 COS-8G, COS-8GDS, BCS-8G, CNV-8G
PLUMBING COMPONENTS
3
10
1
2
4
5
8
9
7
31
6
28
30
29
19
20
22
17
23
25
27
25
24
25
18
FEBRUARY 7, 2014 24 COS-8G, COS-8GDS, BCS-8G, CNV-8G
PLUMBING COMPONENTS
Ref. Part No. No. Description
1 R3155 Valve assy, decalicifying (comprised of parts below) 2 R1928 Elbow, street 1/2 NPT 3 R1142 Valve, ball 4 R1198 Fitting, barb 3/8 x 1/2 5 R2998 Adapter, hose decalcifying R3079 Gasket, decalcifying inlet R3654 Handle, decalicifying valve R1325 Cover, drain handle R3011 Cap, decalicifying valve R11008 Hose, decalicifying 3/8 ID (5 feet) 6 R4891 Overpressure assy, steam (comprised of parts below) 7 R7581 Outlet assy, steam 8 R7575 Spring, pressure relief 9 R2657 Gasket, pressure relief 10 R7570 Cover, pressure relief R4242 Nozzle assy, quench 17 R5644 Elbow, drain 18 R2868 Gasket, cavity drain 19 R3956 Flue, boiler R4286 Flue, boiler (BCS only)
R3958 Insulation, boiler ue
20 R5095 Solenoid valve assy, triple 115V R5077 Valve body, solenoid triple R3975 Fitting, .125 NPTX .38 Comp 22 R5096 Solenoid valve assy, single 115V R5076 Valve body, solenoid single R5074 Coil, solenoid valve 115V 23 R11210 Regulator, pressure 24 R7978 Fitting, 3/4 hose, male 25 R7750 Washer, garden hose 27 R7813 Coupling, 3/4G x 3/4G brass 28 R7050 Venturi assy (comprised of parts listed below) 29 R1317 Elbow assy, venturi 30 R0640 Fitting, straight 1-3/32
R0729 Washer, at 13/16
31 R7510 Tube, trap R1088 Hose, steam transfer, green, 7/8” ID (per foot)
R6328 Tube, ex 3/8 x 18” R6330 Tube, ex 3/8 x 36” R6331 Tube, ex 3/8 x 72”
FEBRUARY 7, 2014 25 COS-8G, COS-8GDS, BCS-8G, CNV-8G
ACCESSORIES
4
1
2
3
Pressure
Regulator
R11210
16
17
18
15
25
14
22
23
21
20
5
6
7
9
23
Ref. Part No. No. Description
1 R10955 Bottle, pressure spray R6332 Repair kit, spray bottle (nozzle repair only) 2 R3109 Leg set, 4” s/s w/feet 8600 Leg set, 6” s/s w/feet R2899 Leg set, 25” s/s w/feet R5455 Leg set, stands R5456 Leg set, stands, seizmic
3 R6308 Caster kit, low prole
R3112 Caster kit, 5” R5454 Caster kit, stands ACS-18 & ACS-31 R10899 Hose, spray and nozzle assy 10’ 5 R10888 Nozzle, spray
6 R0376 “Y” tting 7 R0469 Hose, 8’ w/ttings
9 R5392 Hook, hose
22
Ref. Part No. No. Description
R5453 Stand, ACS-22-8 15 R3012 Funnel assy, deliming (comprised of parts below) 16 R2999 Fitting, swivel decalcifying 17 R3000 Funnel, decalcifying 18 R7886 Tube, 3/8 ID 20 R8860 Hand pump assy 21 R8861 Bottle, deliming 22 R8875 Clamp, hose 23 R8084 Fitting, male hose, barbed R8501 Tubing, 1” ID PVC Food Grade (per foot) 25 R3741 Flue Assy, single R7835 Coupling, Fernco 1-1/2 (black) R7437 Stacking kit, venting
21242 Connector kit, gas ex 48” 21826 Connector kit, gas ex 36”
FEBRUARY 7, 2014 26 COS-8G, COS-8GDS, BCS-8G, CNV-8G
BODY BACK AND BOTTOM OPTIONS
1
7
9
8
Ref. Part No. No. Description
1 R5384 Shield, fan s/s R5312 Shield, fan ALCT R7387 Body back, lower louvered ALCT 7 R5356 Cover, thermostat access s/s R3161 Cover, thermostat access ALCT
8 R6213 Cap, ue
9 R4264 Panel, access body bottom
6
FEBRUARY 7, 2014 27 COS-8G, COS-8GDS, BCS-8G, CNV-8G
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