Blodgett 1060 User Manual

2.18 Mb
Loading...

1060

GAS DECK OVEN

INSTALLATION - OPERATION - MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183

PN 17969 Rev L (5/14)

© 2014 - G.S. Blodgett Corporation

Your Service Agency’s Address:

Model

Serial number

Oven installed by

Installation checked by

IMPORTANT

WARNING: Improper installation, adjustment, alternation, service or maintenance can cause property damage, injury or death. Read the instllation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. This information may be obtained by contacting your local gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.

ERRORS: Descriptive, typographic or pictorial errors are subject to correction. Specifications are subject to change without notice.

TABLE OF CONTENTS

INSTALLATION

Oven Description and Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Delivery and Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oven Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Packaging.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Leg Attachment.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 caster attachment.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Double Section Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 Piece Deflector Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Ultra Rokite Shelves.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Deck Seal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Flue Plates.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leveling the Oven.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Adjustments Associated with Initial Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ventilation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Utility Connections - Standards and Codes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gas Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pressure Regulation and Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Gas Hose Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

OPERATION

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Oven Control.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 General Guidelines for Operating Personnel.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MAINTENANCE

Cleaning and Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation

Oven Description and Specifications

Blodgett Deck ovens have set industry wide standards of excellence for baking characteristics, performance and reliability. They remain unsurpassed for product quality.

Simplicity of design and quality construction throughout assure years of trouble free service when the equipment is properly installed and maintained.

Features include a full angle iron frame, all welded radius corners and stainless steel fronts and doors.

GAS RATINGS - 1060

 

Natural Gas

Propane

 

US Units

SI Units

US Units

SI Units

Heating Value

1000 BTU/hr

37.3 MJ/m3

2550 BTU/hr

95.0 MJ/m3

Specific Gravity (air=1.0)

0.63

0.63

1.53

1.53

Gas Manifold Pressure

3.5” W.C.

0.87 kPa

10” W.C.

2.49 kPa

Oven Input

 

 

 

 

Per Burner

42,500 BTU/hr

12.4 kW

42,500 BTU/Hr

12.4 kW

Per Oven

85,000 BTU/Hr

24.9 kW

85,000 BTU/Hr

24.9 kW

Main Burner Orifice Size

30 MTD*

3.3 mm

48 MTD*

1.93 mm

Pilot Burner Orifice Size

.021” Dia.

.53 mm

.0115” Dia.

.29 mm

NOTE: * - Multiple Twist Drill

 

 

 

 

2

Installation

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:

Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.

Uncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for inspection.

The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.

OVEN LOCATION

The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.

The following clearances must be maintained between the oven and any combustible or non-combustible construction.

Oven body right side - 6” (15 cm)

Oven body left side - 6” (15 cm)

Oven body back - 6” (15 cm)

Oven body bottom - 6” (15 cm)

The following clearance must be available for servicing.

Oven body left side - 12” (30.5 cm)

NOTE: On gas models, routine servicing can usually be accomplished within the limited movement provided by the gas hose restraint. If the oven needs to be moved further from the wall, the gas must first be turned off and disconnected from the oven before removing the restraint. Reconnect the restraint after the oven has been returned to its normal position.

Delivery and Location

It is essential that an adequate air supply to the oven be maintained to provide a sufficient flow of combustion and ventilation air.

Place the oven in an area that is free of drafts.

Keep the oven area free and clear of all combustibles such as paper, cardboard, and flammable liquids and solvents.

Do not place the oven on a curb base or seal to a wall. This will restrict the flow of air and prevent proper ventilation. Pilot outages or yellow, floating

flames on the main burners are indicative of a lack of secondary air.

The oven must be installed with the legs supplied by the manufacturer.

Before making any utility connections to this oven, check the rating plate to be sure the oven specifications are compatible with the gas and electrical services supplied for the oven.

1.Pull out control panel. The rating plate is attached to the inside of the control compartment.

3

Installation

Oven Assembly

PACKAGING

Before beginning assembly and installation of the oven, check that all necessary components have been received. In addition to the oven itself, legs, the proper vent, and/or other accessories may be required.

Single Sections 1060 with Steel Deck

Legs, regulator, set of flue plates, draft diverter and steel deck are shipped in the oven.

Drafthood (when supplied) is packed separately.

1060 with Ultra Rokite Decks

Legs, regulator, set of flue plates and draft diverter are shipped in oven.

Ultra Rokite decks are packed in a separate carton.

Drafthood (when supplied) is packed separately.

Double Sections 1060 with Steel Deck

Legs and bolts, regulator, set of flue plates and steel deck are packed in the lower section.

Regulator, set of flue plates, draft diverter and steel deck are packed in the upper section.

Crown angle leg frame is packed in a separate carton.

Drafthood (when supplied) is packed in a separate carton.

1060 with Ultra Rokite Decks

Legs and bolts, regulator, set of flue plates are packed in the lower section.

Regulator, draft diverter and a set of flue plates are packed in the upper section.

Ultra Rokite decks are packed in two separate cartons.

Crown angle leg frame is packed in a separate carton.

Drafthood (when supplied) is packed in a separate carton.

LEG ATTACHMENT

1.Put the oven onto a genie lift with the bottom of the oven down. Be careful not to damage the louvered panel under the oven.

2.Each leg is attached by three bolts to the underside of the oven base frame.

CASTER ATTACHMENT

1.Bolt supports to oven with 1/2-13 hex head bolts (casters with brakes should be facing front of oven.)

2.Carefully place oven onto the casters. (It will be necessary to have several persons lift oven off the pallet and set it onto the casters). Engage brakes on front casters.

NOTE: A fixed restraint must be provided if casters are used in conjunction with a flexible connector for movable appliances. This restraint must secure the oven to a non-movable surface to eliminate stress on the connector. If the oven is moved, the restraint must be reconnected after the oven is returned to it’s normal position.

4

+ 14 hidden pages