Blodgett 1060 User Manual
1060
GAS DECK OVEN
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 17969 Rev L (5/14)
© 2014 - G.S. Blodgett Corporation
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installation, adjustment, alternation,
service or maintenance can
cause property damage, injury or death. Read the instllation, operation and maintenance instructions thoroughly
before installing or servicing
this equipment.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE
USER SMELLS GAS MUST BE
POSTED IN A PROMINENT LOCATION. This information may
be obtained by contacting your
local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or
other ammable vapors or liquids in the vicinity of this or any
other appliance.
INSTALLATION
Oven Description and Specications ....................................... 2
Delivery and Location .................................................... 3
Oven Assembly .......................................................... 4
Packaging ........................................................... 4
Leg Attachment ...................................................... 4
caster attachment .................................................... 4
Double Section Assembly ............................................. 5
3 Piece Deector Assembly ........................................... 5
Ultra Rokite Shelves .................................................. 5
Deck Seal ........................................................... 6
Flue Plates .......................................................... 6
Leveling the Oven .................................................... 6
Adjustments Associated with Initial Installation .......................... 6
Ventilation ............................................................... 7
Utility Connections - Standards and Codes ................................. 9
Gas Connection......................................................... 10
Gas Piping.......................................................... 10
Pressure Regulation and Testing ...................................... 11
Gas Hose Restraint ................................................. 12
The information contained in this
manual is important for the proper installation, use, and maintenance of this oven. Adherence
to these procedures and instructions will result in satisfactory
baking results and long, trouble free service. Please read
this manual carefully and retain
it for future reference.
ERRORS: Descriptive, typographic or pictorial errors are
subject to correction. Specications are subject to change
without notice.
OPERATION
Safety Information ....................................................... 13
Oven Control ........................................................... 14
General Guidelines for Operating Personnel ............................... 15
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 16
Troubleshooting Guide .................................................. 17
Installation
Oven Description and Specications
Blodgett Deck ovens have set industry wide standards of
excellence for baking characteristics, performance and
reliability. They remain unsurpassed for product quality.
Simplicity of design and quality construction throughout
assure years of trouble free service when the equipment
is properly installed and maintained.
GAS RATINGS - 1060
Natural Gas Propane
US Units SI Units US Units SI Units
Heating Value 1000 BTU/hr 37.3 MJ/m
Specic Gravity (air=1.0) 0.63 0.63 1.53 1.53
Gas Manifold Pressure 3.5” W.C. 0.87 kPa 10” W.C. 2.49 kPa
Oven Input
Per Burner
Per Oven
Main Burner Orice Size 30 MTD* 3.3 mm 48 MTD* 1.93 mm
Pilot Burner Orice Size .021” Dia. .53 mm .0115” Dia. .29 mm
NOTE: * - Multiple Twist Drill
42,500 BTU/hr
85,000 BTU/Hr
Features include a full angle iron frame, all welded radius
corners and stainless steel fronts and doors.
3
12.4 kW
24.9 kW
2550 BTU/hr 95.0 MJ/m
42,500 BTU/Hr
85,000 BTU/Hr
12.4 kW
24.9 kW
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2
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent
damage. Upon delivery of your new oven:
• Inspect the shipping container for external damage.
Any evidence of damage should be noted on the
delivery receipt which must be signed by the driver.
• Uncrate the oven and check for internal damage.
Carriers will accept claims for concealed damage if
notied within fteen days of delivery and the shipping container is retained for inspection.
The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when
the shipment was accepted. We are, however, prepared
to assist you if ling a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will
result in long term operator convenience and satisfactory
performance.
The following clearances must be maintained between
the oven and any combustible or non-combustible construction.
• Oven body right side - 6” (15 cm)
It is essential that an adequate air supply to the oven be
maintained to provide a sufcient ow of combustion and
ventilation air.
• Place the oven in an area that is free of drafts.
• Keep the oven area free and clear of all combus-
tibles such as paper, cardboard, and ammable
liquids and solvents.
• Do not place the oven on a curb base or seal to
a wall. This will restrict the ow of air and prevent
proper ventilation. Pilot outages or yellow, oating
ames on the main burners are indicative of a lack of
secondary air.
• The oven must be installed with the legs supplied by
the manufacturer.
Before making any utility connections to this oven, check
the rating plate to be sure the oven specications are
compatible with the gas and electrical services supplied
for the oven.
1. Pull out control panel. The rating plate is attached to
the inside of the control compartment.
• Oven body left side - 6” (15 cm)
• Oven body back - 6” (15 cm)
• Oven body bottom - 6” (15 cm)
The following clearance must be available for servicing.
• Oven body left side - 12” (30.5 cm)
NOTE: On gas models, routine servicing can usually be
accomplished within the limited movement provided by the gas hose restraint. If the oven needs
to be moved further from the wall, the gas must
rst be turned off and disconnected from the oven
before removing the restraint. Reconnect the restraint after the oven has been returned to its normal position.
3
Installation
Oven Assembly
PACKAGING
Before beginning assembly and installation of the oven,
check that all necessary components have been received.
In addition to the oven itself, legs, the proper vent, and/or
other accessories may be required.
Single Sections
1060 with Steel Deck
• Legs, regulator, set of ue plates, draft diverter and
steel deck are shipped in the oven.
• Drafthood (when supplied) is packed separately.
1060 with Ultra Rokite Decks
• Legs, regulator, set of ue plates and draft diverter
are shipped in oven.
• Ultra Rokite decks are packed in a separate carton.
• Drafthood (when supplied) is packed separately.
Double Sections
1060 with Steel Deck
• Legs and bolts, regulator, set of ue plates and steel
deck are packed in the lower section.
LEG ATTACHMENT
1. Put the oven onto a genie lift with the bottom of the
oven down. Be careful not to damage the louvered
panel under the oven.
2. Each leg is attached by three bolts to the underside of
the oven base frame.
CASTER ATTACHMENT
1. Bolt supports to oven with 1/2-13 hex head bolts
(casters with brakes should be facing front of oven.)
2. Carefully place oven onto the casters. (It will be necessary to have several persons lift oven off the pallet
and set it onto the casters). Engage brakes on front
casters.
NOTE: A xed restraint must be provided if casters are
used in conjunction with a exible connector for
movable appliances. This restraint must secure
the oven to a non-movable surface to eliminate
stress on the connector. If the oven is moved, the
restraint must be reconnected after the oven is
returned to it’s normal position.
• Regulator, set of ue plates, draft diverter and steel
deck are packed in the upper section.
• Crown angle leg frame is packed in a separate
carton.
• Drafthood (when supplied) is packed in a separate
carton.
1060 with Ultra Rokite Decks
• Legs and bolts, regulator, set of ue plates are
packed in the lower section.
• Regulator, draft diverter and a set of ue plates are
packed in the upper section.
• Ultra Rokite decks are packed in two separate cartons.
• Crown angle leg frame is packed in a separate
carton.
• Drafthood (when supplied) is packed in a separate
carton.
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