Blodgett 1060 User Manual
1060 SERIES
GAS DECK OVEN
INSTALLATION -- OPERATION -- MAINTENANCE
LA SÉRIE 1060
FOURS À GAZ À PLATEFORME
MANUEL D’INSTALLATION -- UTILISATION -- ENTRETIEN
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 17969 Rev E (6/01)
E 2001 --- G.S. Blodgett Corporation
IMPORTANT
WARNING: IMPROPER INSTALLA TION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENAN C E CANCAUSE PROPERTY DAMAGE,INJURYO RD EATH. READ THE
INSTALLA TION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
AVERTISS EMENT: UNE INSTALLATIO N , UN AJUSTEMENT, UNE ALTÉRATIO N, UN
SERVICE OU UN ENTRETIEN NON CONFO RME A UXNO RMESPEUT CAUSERDES
DOMMAGESÀ LA PROPRIÉTE,DES BLESSURES OU LA MORT. LISEZ ATTENTIVEMENT LES DIRECTIVES D’INST A L LATION, D’OPÉRA TI ON ET D’ENTRETIEN AV A N T
DE FAIRE L’INS TALLA TI ON OU L’ENTRETIEN DE CET ÉQUIPEMENT.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS
MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE
OBTAINED BY CONTACTING YOUR LOCAL GAS SUPPLIER.
LES INSTRUCTIONS À RESPECTER AU CAS OÙ L’UTILISATEUR PERÇOIT UNE
ODEUR DE GAZ DOIVENT ÊTRE AFFICHÉES DANS UN ENDROIT BIEN VISIBLE.
VOUS POUVEZ VOUS LES PROCURER AUPRÈS DE VOTRE FOURNISSEUR DE
GAZ LOCAL.
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity
of this or any other appliance.
AVERTISSEMENT
Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appar iel, ni de tout autre appareil.
The information contained in this manual is important for the proper installation,
use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service.
Please read this manual carefully and retain it for future reference.
Les informatio n s données dans le présent manuel sont importantes pour installer,
utiliser et entret enir correctement ce four. Le respect de ces instructio n s et procédures permettra d’obtenir de bonsrésultats de cuisson et une longue durée de service sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir
vous y reporter à l’avenir.
Errors: Descriptive, typographic or pictorial errors are subject to correction. Specifica-
tions are subject to change without notice.
Erreurs:Les erreurs de description, de typographie ou d’illustration font l’objet de
corrections. Les caractéristiques sont sujettes à modifications sans préavis.
THE REPUTATION YOU CAN COUNT ON
UNE RÉPUTATION SUR LAQUELLE VOUS POUVEZ COMPTER
For over a century and a half, The Blodgett Oven Company has been building
ovens and nothing but ovens. We’ve set the industry’s quality standard for all
kinds of ovens for every foodservice operation regardless of size, application
or budget. In fact, no one offers more models, sizes, and oven applications
than Blodgett; gas and electric, full-size, half-size, countertop and deck, convection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza
Oven line. For more information on the full line of Blodgett ovens contact your
Blodgett representative.
Cela fait maintenant dessus un s iècle et demi que Blodgett se spécialise dans
la fabrication de fours. Nous avons établi les normes de qualité qui s’appliquent dans l’industrie à tous les types de fours utilisés dans les services alimentaires, quel qu’en soit la taille, l’exploitationou le budget. En fait, nin’offre
plus de modèles, de tailles et d’applications de fours que Blodgett. À gaz et
électriques. De tailles différentes, sur plan de travail et superposables. Qu’il
s’agisse de fours à convection, des modèles Cook’n Hold et Combi-Oven, ou
de la gamme de fours à pizzas de la plus haute qualité offerte sur le marché.
Pour de plus amples informations sur la gamme complète de fours Blodgett,
veuillez contacter votre représentant Blodgett.
Your Service Agency’s Address:
Adressedevotreagencedeservice:
Model/Modèl:
Serial Number/Numéro de série:
Your oven was installed by/
Installateur de votre four:
Your oven’s installation was checked by/
Contrôleur de l’installation de votre four:
Table o f Contents/Table des Matières
Introduction
Oven Description and Specifications 2....
Oven Components 3....................
Installation
Delivery and Location 4.................
Oven Assembly 5......................
Packaging 5..........................
Leg Attachment 5.....................
caster attachment 5...................
Double Section Assembly 6............
3 Piece Deflector Assembly 6...........
Ultra Rokite Shelves 6.................
Deck Seal 7..........................
Flue Plates 7.........................
Leveling the Oven 7...................
Adjustments Associated with Initial
Installation 7.........................
Ventilation 8...........................
Canopy Type Exhaust Hood 8..........
Direct Flue Arrangement 9.............
Venting Problems 9...................
Utility Connections ---
Standards and Codes 10.................
Gas Connection 11......................
Operation
Safety Information 14....................
Oven Control 15.........................
General Guidelines for Operating
Personnel 16............................
Maintenance
Cleaning and Preventative Maintenance 17.
Troubleshooting Guide 18................
Introduction
Description et Spécifications du Four 20....
Éléments du Four 21.....................
Installation
Livraison et Implantation 22...............
Montage du Four 23.....................
Emballage 23.........................
Assemblage des Pieds 23...............
Fixation des Roulettes 23...............
MontagedelaSectionDouble 24........
Montage du Déflecteur en Trois
Parties 24.............................
Des Plaques en Ultra Rokite 24..........
Joint de Plaque 25.....................
Plaques de Cheminée 25...............
Mise à Niveau des Fours 25.............
Réglages à Faire Lors de
l’Installation Initiale 25..................
Ventilation 26...........................
Hotte D’évacuation Type Voûte 26.......
En Prise Directe 27.....................
Problêmes de la Ventilation 27...........
Branchements de Service ---
Normes et Codes 28.....................
Branchement de Gaz 29.................
Utilisation
Information de Sécurité 32................
Les Commandes du Four 33..............
Consignes Générales à l’Intention des
Utilasateurs 34..........................
Entretien
Nettoyage et Entretien Préventif 35........
GuidedeDétectiondesPannes 36........
Introduction
Oven Description and Specifications
Blodgett Deck ovens have set industry wide standards of excellence for baking characteristics,
performance and reliability. They remain unsurpassed for product quality.
Simplicity of design and quality construction
throughout assure years of trouble free service
Natural Gas Propane Gas
US Units SI Units US Units SI Units
1060-BL GAS SPECIFICATIONS
Heating Value 1000 BTU/hr 37.3 MJ/m
Specific Gravity (air=1.0) 0.63 0.63 1.53 1.53
Gas Manifold Pressure 3.5” W.C. 0.87 kPa 10” W.C. 2.49 kPa
Oven Input
Per Burner
Per Oven
Main Burner Orifice Size 30 MTD* 3.3 mm 48 MTD* 1.93 mm
Pilot Burner Orifice Size .018” Dia. .46 mm .010” Dia. .25 mm
1060-B GAS SPECIFICATIONS
Heating Value 1000 BTU/hr 37.3 MJ/m
42,500 BTU/hr
85,000 BTU/Hr
when the equipment is properly installed and
maintained.
Features include a full angle iron frame, all welded
radius corners and stainless steel fronts and
doors.
3
12.4 kW
24.9 kW
3
2550 BTU/hr 95.0 MJ/m
42,500 BTU/Hr
85,000 BTU/Hr
2550 BTU/hr 95.0 MJ/m
12.4 kW
24.9 kW
3
3
Specific Gravity (air=1.0) 0.63 0.63 1.53 1.53
Gas Manifold Pressure 3.5” W.C. 0.87 kPa 10” W.C. 2.49 kPa
Oven Input
Per Burner
Per Oven
Main Burner Orifice Size 23 MTD* 3.9 mm 44 MTD* 2.18 mm
Pilot Burner Orifice Size .018” Dia. .46 mm .010” Dia. .25 mm
NOTE: *Multiple Twist Drill
Gas Specifications are supplied in both US and SI (International Standard) units.
60,000 BTU/hr
120,000 BTU/Hr
2
17.6 kW
35.2 kW
60,000 BTU/Hr
120,000 BTU/Hr
17.6 kW
35.2 kW
Introduction
Oven Components
Ultra Rokite Deck --- stone deck that absorbs heat
from below to cook the bottom of the product.
Steel Deck --- absorbs heat from below to cook
the bottom of the product.
Deck Supports --- h o l d t h e o v e n d e c k s .
Deck Seal --- seals the gap between the deck and
the front of the oven.
Control Panel --- contains wiring and components
to control the oven operation.
Burner Compartment --- located beneath the
cooking chamber. The burner compartment contains the combustion burners.
Combustion Burners --- provide heat to the baking chamber and the decks.
Deflector --- diverts some of the heat from the
combustion burners to the flue plates.
Flue Plates --- located on the interior side walls of
the cooking chamber. The flue plates conduct
heat from the burners to the oven cavity. The heat
cooks the top of the product before being vented
from t he oven.
Flue Plates
Oven Decks
Control
Panel
Burner
Compartment
Baking
Compartment
Deck Seal
Figure 1
3
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to
prevent damage. Upon delivery of your new oven:
D Inspect the shipping container for external dam-
age. Any evidence of damage should be noted
on the delivery receipt which must be signed by
the driver.
D Uncrate the oven and check for internal dam-
age. Carriers will accept claims for concealed
damage if notified within fifteen days of delivery
and the shipping container is retained for inspection.
The Blodgett Oven Company cannot assume
responsibility for loss or damage suffered in
transit. The carrier assumed full responsibility
for delivery in good order when the shipment
was accepted. We are, however, prepared to
assist you if filing a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your
oven will result in long term operator convenience
and satisfactory performance.
The following clearances must be maintained between the oven and any combustible or non-combustible construction.
D Oven body right side --- 6” (15 cm)
D Oven body left side --- 6” (15 cm)
D Oven body back --- 6” (15 cm)
D Oven body bottom --- 6” (15 cm)
The following clearance must be available for servicing.
D Oven body left side --- 12” (30.5 cm)
NOTE: On gas models, routine servicing can usu-
ally be accomplished within the limited
movement provided by the gas hose restraint. If the oven needs to be moved fur ther from the wall, the gas must first be
turned off and disconnected from the oven
before removing the restraint. Reconnect
the restraint after the oven has been returned to its normal position.
It is essential that an adequate air supply to the
oven be maintained to provide a sufficient flow of
combustion and ventilation air.
D Place the oven in an area that is free of drafts.
D Keep the oven area free and clear of all combus-
tibles such as paper, cardboard, and flammable
liquids and solvents.
D Do not place the oven on a curb base or seal to
a wall. This will restrict the flow of air and prevent
proper ventilation. Pilot outages or yellow, floating flames on the main burners are indicative of
a lack of secondary air.
D The oven must be installed with the legs sup-
plied by the manufacturer.
Before making any utility connections to this oven,
check the rating plate to be sure the oven specifications are compatible with the gas and electrical
services supplied for the oven. The rating plate is
located on the inside of the burner door.
4
Installation
Oven Assembly
PACKAGING
Before beginning assembly and installation of the
oven, check that all necessary components have
been received. In addition to the oven itself, legs,
the proper vent, and/or other accessories may be
required.
Single Sections
1060 with Steel Deck
D Legs, regulator, set of flue plates, draft diverter
and steel deck are s hipped in the oven.
D Drafthood (when supplied) is packed separately.
1060 with Ultra Rokite Decks
D Legs, regulator, set of flue plates and draft di-
verter are shipped in oven.
D UltraRokitedecksarepackedinaseparatecar-
ton.
D Drafthood (when supplied) is packed separately.
Double Sections
1060 with Steel Deck
D Legs and bolts, regulator, set of flue plates and
steel deck are packed in the lower section.
D Regulator, set of flue plates, draft diverter and
steel deck are packed in the upper section.
D Crown angle leg frame is packed in a separate
carton.
D Drafthood (when supplied) is packed in a sepa-
rate carton.
1060 with Ultra Rokite Decks
D Legs and bolts, regulator, set of flue plates are
packed in the lower section.
D Regulator, draft diverter and a set of flue plates
are packed in the upper section.
D UltraRokitedecksarepackedintwoseparate
cartons.
D Crown angle leg frame is packed in a separate
carton.
D Drafthood (when supplied) is packed in a sepa-
rate carton.
LEG ATTACHMENT
1. Put the oven onto a genie lift with the bottom
of the oven down. Be careful not to damage
the louvered panel under the oven.
2. Each leg is attached by three bolts to the underside of the oven base frame.
CASTER ATTACHMENT
1. Boltsupportstoovenwith1/2-13hexhead
bolts(casterswithbrakesshouldbefacing
front of oven.)
2. Carefully place oven onto the casters. (It will
be necessary to have several persons lift oven
off the pallet and set it onto the casters). Engage brakes on front casters.
NOTE: A fixed restraint must be provided if cast-
ers are used in conjunction with a flexible
connector for movable appliances. This
restraint must secure the oven to a nonmovable surface to eliminate stress on the
connector . If the oven is moved, the restraint must be reconnected after the oven
is returned to it’s normal position.
5
Installation
Oven Assembly
DOUBLE SECTION ASSEMBLY
1. Fasten 12” (305 mm) legs to lower section.
2. Remove the sheet metal flue cover on bottom
of UPPER SECTION FLUE ONLY and save the
two s crews.
3. Fasten crown angle leg frame to upper sections.
4. Insert double oven flue connector into upper
oven section flue until it is flush with the base
angle. T emporarily hold in place with tape.
5. Install upper section on bottom section.
6. Remove tape and slide flue connector into
position over the collar of the bottom section.
SeeFigure2.
7. Fasten flue connector to bottom section with
screwsfromthefluecover.
8. Install drafthood or draft diverter with screws
provided.
3 PIECE DEFLECTOR ASSEMBLY
1. Deflectors are shipped in place in the oven. No
assembly is required.
2. Remove the shipping clip located in the back
center of each deflector before inserting twopiece shelf assembly.
ULTRA ROKITE SHELVES
1. Slide the 12” wide Ultra Rokite shelf through
the door opening to the rear of the oven until
it drops into the shelf support.
2. Slide one of the two 24” wide shelves through
the door opening to the rear on the center
shelf until it is within the shelf support. Slide all
the way to the left until it drops down in place.
3. Slide the other 24” wide shelf through the door
opening to the rear on the center shelf until it
is within the shelf support. Slide all the way to
the right until it drops down in place.
4. Pry the three sections inward so the joints
close.
5. Install the deck seal between the door and the
frame.
NOTE: Due to the weight of the Ultra Rokite
shelves, take care to avoid injury to yourself or damage to the shelves when sliding
sections into the oven.
Figure 2
Figure 3
6
Installation
Oven Assembly
DECK SEAL
1. Place the long lip of the deck seal in front of the
shelf support angle. Place the shorter lip with
the notches between the shelf support angle
and the shelf.
2. Push seal down into place.
Figure 4
FLUE PLATES
1. Insert the back end of the flue plate in the vertical channel in t he rear of the oven compartment.
2. Swing the flue plate outward toward the oven
side wall.
3. Raise the front end of the flue plate about 1/2”.
slip the two tabs on the flue plate in the
matched angle on the front wall.
4. Drop the flue plate down into place.
LEVELING THE OVEN
Ovens are equipped with NSF listed adjustable
sanitary legs.
1. Level ovens side to side and front to back by
placing spirit level on base frame of lower section.
2. Adjust leg feet in or out as appropriate.
ADJUSTMENTS ASSOCIATED WITH INITIAL
INSTALLATION
Each oven, and its component parts, have been
thoroughly tested and inspected prior to shipment. However, it is often necessary to further test
or adjust the oven as part of a normal and proper
installation. These adjustments are the responsibility of the installer, or dealer. Since these adjustments are not considered defects in material or
workmanship, they are not covered by the Original
Equipment Warranty. They include, but are not
limited to:
D calibration of the thermostat
D adjustment of the doors
D burner adjustments
D leveling
D testing of gas pressure
D tightening of fasteners
No installation should be considered complete
without proper inspection, and if necessary, adjustment by qualified installation or service personnel.
Figure 5
7
Installation
Ventilation
Blodgett gas deck ovens are direct fired. Heat and
flue products from the burners are introduced directly into the baking compartment. As a result,
improper venting can have a detrimental effect on
the baking characteristics of the oven. A properly
designed ventilation system will allow the oven to
function properly, while removing unwanted vapors and products of combustion from t he operating area.
This oven may be vented using either:
D A mechanically driven, canopy type, exhaust
hood, or
D A direct flue arrangement.
U.S. and Canadian installations
Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of
Equipment for the Removal of Smoke and Grease
Laden Vapors from Commercial Cooking Equipment”, NFPA-96-Latest Edition.
General export installations
Installation must conform with Local and National
installation standards. Local installation codes
and/or requirements may vary. If you have any
questions regarding the proper installation and/or
operation of your Blodgett oven, please contact
your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at
0011-802-860-3700.
THE BLODGETT OVEN COMPANY CANNOT ASSUME RESPONSIBILITY FOR LOSS OR DAMAGE
SUFFERED AS A RESULT OF IMPROPER INSTALLATION.
CANOPY TYPE EXHAUST HOOD
A mechanically driven, canopy type exhaust hood
is the preferred method of ventilation.
The hood should be sized to completely cover the
equipment plus an overhang of at least 6” (15 cm)
on all sides not adjacent to a wall. The distance
from the floor to the lower edge of the hood should
not exceed 7’ (2.1m).
The capacity of the hood should be sized appropriately with provisions for an adequate supply of
make up air. Capacity is generally expressed in
3
ft
/min (CFM). 1 CFM of natural gas burned with
just enough air for complete combustion produces 11 CFM of combustion products. In virtually
all appliances some excess air is used. This volume of excess air is added to the flue products
flowing from the appliance.
NOTE: Consult your local exhaust hood contrac-
tor for your specific installation.
Installing the canopy hood draft diverter
Ovens ordered for hood venting are supplied with
a draft diverter. Install the draft diverter as follows:
1. Place the diverter over the flue connector with
the open area facing the front of the oven. See
Figure 6.
2. Secure both ends with the sheet metal screws
provided.
Draft Diverter
WARNING:
Failure to properly vent the oven can be
hazardous to the health of the operator
and may result in operational problems,
unsatisfactory baking and possible damage to the equipment.
Damage sustained as a direct result of improper ventilation will not be covered by
the Manufacturer’s warranty.
Front of
Oven
Figure 6
8
DIRECT FLUE ARRANGEMENT
When the installation of a mechanically driven exhaust hood is impractical the oven may be vented
by a direct flue arrangement.
Installation
Ventilation
Flue
WARNING!!
It is essential that the direct flue be
installed as follows. Incorrect installation
will result in unsatisfactory baking and
oven damage.
ThefluemustbeclassBorbetterwithadiameter
of 10” (25.4 cm). The height of the flue should rise
6-8 ft (2-2.5 m) above the roof of the building or any
proximate structure. Never direct vent the oven
into a hood. The flue should be capped with a UL
Listed type vent cap to isolate the unit from external environmental conditions.
Thedirectventcannotreplaceairconsumedand
vented by the oven. Provisions must be made to
supply the room with sufficient make-up air. Total
make-up air requirements for each oven section
should be approximately 30 CFM per section. To
increase the supply air entering the room, a ventilation expert should be consulted.
Installing the draft hood
Ovens ordered for direct venting are supplied with
a draft hood. Install the draft hood as follows:
1. Place the draft hood over the flue connector.
SeeFigure7.
2. Secure both ends with the sheet metal screws
provided.
Draft Hood
Front of
Oven
Figure 7
VENTING PROBLEMS
Blodgett gas deck ovens use the natural principal
of heat rising as the basic method of ventilation.
If the venting of any deck oven is either restricted
or forced in any way the baking characteristics of
theovenwillbeadverselyaffected.
Examples of forced venting include:
D installation of a fan in a direct vent pipe
D use of a canopy type hood without the draft di-
verter
Examples of restricted venting include:
D use of tees and elbows
D long horizontal runs
Insufficient make-up air can cause heated air and
combustibles to remain in the oven shortening the
life of the components.
9
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