Blizzard Snowplow 760HD Installation And Owner's Manual

April 1, 2006
Lit. No. B64090, Rev. 00
Models 760LT, 760HD, 800HD & 860HD
Installation Instructions & Owner's Manual
Read this manual before operating or servicing snowplow.
This document supersedes all editions with an earlier date.
CAUTION
PREFACE
Congratulations on purchasing the finest straight blade snowplow available! BLIZZARD® straight blades are clearing new trails for innovative design, rugged durability, quality craftsmanship and superior performance. Our exclusive products are
manufactured and tested in Michigan’s Upper Peninsula, the snow capital of the Midwest. With an annual snowfall averaging over 250" we couldn’t imagine building snow removal products anywhere else!
April 1, 2006 2 Lit. No. B64090, Rev. 00
TABLE OF CONTENTS
Preface ....................................................................... 2
Safety Information ...................................................... 4
Operation ................................................................... 7
Unpacking & Inspection.............................................. 8
Torque Specifications ................................................. 9
Moldboard & A-Frame Assembly .............................. 11
Electrical & Hydraulic Systems ................................. 16
General System Schematics.............................. 16
Hydraulic Guide ................................................. 17
Electrical Installation – Snowplow Side .............. 18
Electrical Schematics – Snowplow Side ............ 19
Electrical Installation – Vehicle Side .................. 22
Electrical Schematics – Vehicle Side ................. 25
POWER HITCH™ System Instructions .................... 29
Testing Your Snowplow ............................................ 30
Headlight Aiming ...................................................... 32
Maintenance ............................................................. 33
Technical Specifications ........................................... 34
Troubleshooting........................................................ 35
Notes ........................................................................ 37
Parts Lists................................................................. 38
Moldboard & Wing Parts – All Models................ 38
A-Frame & Pivot Beam Parts – All Models ......... 40
Power Unit Parts – All Models............................ 42
Lights, Draw Latch & Control Parts – All Models . 44
Harnesses, Accessories & Kits – All Models ...... 46
Notes ........................................................................ 51
Lit. No. B64090, Rev. 00 3 April 1, 2006
SAFETY
SAFETY DEFINITIONS
WARNING
Indicates a potentially hazardous situation, that if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE: Indicates a situation or action that can lead to damage to your snowplow and vehicle or other property. Other useful information can also be described.
CONNECT/DISCONNECT Power Hitch Switch
CAUTION: KEEP FINGERS AWAY!
• Kickstand should be in the lowered position.
• Slowly drive vehicle forward until the push beam receiver mount points contact the A-frame mount bushings.
• Turn POWER HITCHOPERATION switch (on plow control) to the "ON" position.
• Connect plow and vehicle electrical harnesses.
• Pull A-frame latch lock pin out and lower the latch over the draw pin.
• Push and hold the CONNECT/DISCONNECT switch upward. The Power Hitch will engage the back of the push beam and pull the plow into the push beam receiver mount points on the vehicle.
• Insert both hitch pins and secure each with a hair pin cotter.
• Lower Power Hitch to relieve tension on the A-frame latch. Raise the A-frame latch into its locked position. Raise plow to the full up position.
• Raise kickstand until it locks into place. The plow is now properly mounted.
Push Beam Receiver Mount Points
Undercarriage Adjustable Kickstand
A-Frame Latch
Rotates Clockwise
And Hooks Onto
Draw Pin
Push Beam
Power
A-frame
Hitch
Mount Bushing
POWER HITCH RAISES BEHIND UNDERCARRIAGE PUSH BEAM.
A-Frame Latch Lock Pin
A-Frame Latch
Slowly Move Vehicle Forward
Draw Pin
Connect electrical harness
plugs to mount plow and
disconnect plugs prior
CAUTION: KEEP FINGERS AWAY!
to dismounting plow
• Push and hold the CONNECT/DISCONNECT switch downward. The Power Hitch will disengage from behind the undercarriage push beam and lower.
CAUTION:
• Disconnect plow and vehicle electrical harnesses. Install weather caps.
• Turn SYSTEM POWER (on plow control) to the "OFF" position.
• Slowly back vehicle away from plow.
CONNECT/DISCONNECT Power Hitch Switch
Adjustable Kickstand
Power
POWER HITCH LOWERS FROM UNDERCARRIAGE PUSH BEAM.
• With the plow fully raised, lower the kickstand.
• Lower plow on a flat, level surface. Turn vehicle ignition off.
• Remove hitch pins from the A-frame and undercarriage.
• Turn vehicle ignition on.
• Verify POWER HITCH OPERATION switch (on plow control) is in the "ON" position.
CONNECT/DISCONNECT Power Hitch Switch
Adjustable Kickstand
KEEP FINGERS AWAY FROM PLOW & TRUCK MOUNTING POINTS!
Hitch
Slowly Back
Vehicle Away Power Hitch
WARNING/CAUTION & INSTRUCTION LABELS
Become familiar with and inform users about the warning and instruction labels on the back of the blade.
NOTE: If labels are missing or cannot be read, see your sales outlet.
April 1, 2006 4 Lit. No. B64090, Rev. 00
WARNING
Crush hazard.
Keep feet clear.
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause personal injury, and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating or making adjustments.
WARNING
Lower blade when vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this could result in serious personal injury.
WARNING
You can die or be seriously injured. Keep hands and feet away from hitch mechanism and snowplow blade when operating the POWER HITCH™ arm. The action of the arm moves the snowplow toward the vehicle and into position for proper attachment.
CAUTION
Read Owner's Manual before operating or servicing snowplow.
CAUTION
Transport speed should not exceed 45 mph. Reduce speed under adverse travel conditions.
CAUTION
Plowing speed should not exceed 10 mph.
CAUTION
See your BLIZZARD® outlet for application recommendations.
CAUTION
To prevent accidental movement of the blade, always turn the ON/OFF switch to OFF whenever the snowplow is not in use. The control indicator light (touchpad only) will turn off.
WARNING
The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.
WARNING
Do not exceed GVWR or GAWR including the blade and ballast. The rating label is found on the driver-side vehicle door cornerpost.
WARNING
Remove blade assembly before placing vehicle on hoist.
HYDRAULIC SAFETY
WARNING
Hydraulic fluid under pressure can cause skin injection injury. If you are injured by hydraulic fluid, get medical attention immediately.
• Always inspect hydraulic components and hoses before using. Replace any damaged or worn parts immediately.
• If you suspect a hose leak, DO NOT use your hand to locate it. Use a piece of cardboard or wood.
FUSES
The electrical and hydraulic systems contain several automotive blade-style fuses. If a problem should occur and fuse replacement is necessary, the replacement fuse must be of the same type and amperage rating as the original. Installing a fuse with a higher rating can damage the system and could start a fire.
Lit. No. B64090, Rev. 00 5 April 1, 2006
SAFETY
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service.
• Wear only snug-fitting clothing while working on your vehicle or snowplow.
• Do not wear jewelry or a necktie, and secure long hair.
• Wear safety goggles to protect your eyes from battery acid, gasoline, dirt and dust.
• Avoid touching hot surfaces such as the engine, radiator, hoses and exhaust pipes.
• Always have a fire extinguisher rated BC handy, for flammable liquids and electrical fires.
FIRE AND EXPLOSION
WARNING
Gasoline is highly flammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open flames away from gasoline tank and lines. Wipe up any spilled gasoline immediately.
BATTERY SAFETY
CAUTION
Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes, and also provide ventilation.
Batteries contain sulfuric acid which burns skin, eyes and clothing.
Disconnect the battery before removing or replacing any electrical components.
NOISE
Airborne noise emission during use is below 70 dB(A) for the snowplow operator.
Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or flame.
VENTILATION
WARNING
Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.
April 1, 2006 6 Lit. No. B64090, Rev. 00
OPERATION
Your snowplow is the most advanced and versatile straight blade on the market. The easy-to-use controls allow you to automatically adjust the plow blade into an infinite number of plowing positions. Review the illustrations below for instruction on maneuvering your snowplow.
A.
B.
A. Lowered or Float Position
Pushing the joystick forward, toward the "Lower/Float" designation on the label, or pushing the "D" button on the touchpad will lower your straight blade to the ground. Pushing and momentarily holding the control in this position will allow the snowplow to "float", or follow the contour of the ground when moving forward or backward.
B. Raised Position
Pulling the joystick back, toward the "Raise" designation on the label, or pushing the "U" button on the touchpad will lift your straight blade off of the ground. To stop raising the plow, simply return the joystick to its "neutral", or center, position or release the touchpad button. The snowplow has reached its maximum raised position when the blade stops lifting.
C. Angled Right Position
To angle your straight blade to the right, position the joystick toward the "R" on the label or push the "R" button on the touchpad. To stop angling the plow, return the joystick to its "neutral" or center position or release the touchpad button. The snowplow has reached its maximum angled position when the blade stops moving to the right side.
C.
D.
D. Angled Left Position
To angle your straight blade to the left, position the joystick toward the "L" on the label or push the "L" button on the touchpad. To stop angling the plow, return the joystick to its "neutral" or center position or release the touchpad button. The snowplow has reached its maximum angled position when the blade stops moving to the left side.
NOTE: To prevent premature failure of the power contactor (solenoid), return the joystick to its neutral (center) position or release the touchpad button immediately after the blade reaches the limit of any position. Continuing to hold the control after the blade has reached the limit of movement in any position will reduce the life of the solenoid.
Lit. No. B64090, Rev. 00 7 April 1, 2006
UNPACKING & INSPECTION
Blizzard Model 800 HD
060216650000B0800
Serial Number
Model
Your BLIZZARD® straight blade has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department at 1-888-680-8600.
Begin unpacking and inspection in the following order:
1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records.
2. All wood framing and polyethylene material should be removed from the pallet for easy access to the snowplow.
3. Due to the odd shaped components and size of several assembly parts, various cable ties and corrugated material are used for scratch resistance and package orientation. Please remove these items prior to assembly.
4. Place the main blade assembly on a flat, level surface.
Serial Number Labels
The serial number label on the back of the blade (driver side) contains important information about the snowplow. The serial number is displayed directly above the bar code, and the model information is above the serial number. The first six digits in the serial number represent the manufacture date of the snowplow. This date is formatted "yymmdd", in the example below, the manufacture date would be February 16, 2006. A similar label can also be found on the hydraulic unit. The manufacture date is, again, the first six digits of the serial number. Be sure to note both serial numbers in the area at the bottom of the preceding column.
Once you have inspected all parts and removed all packaging materials, your snowplow is ready to be fully assembled.
Retain this information for your records.
Date of Purchase: ___________________________
Dealer/Distributor: __________________________
Dealer Phone Number: _______________________
Snowplow Serial Number: ____________________
Hydraulic Pump Serial Number: _______________
April 1, 2006 8 Lit. No. B64090, Rev. 00
TORQUE SPECIFICATIONS
TORQUE CHART
CAUTION
Read instructions before assembling. Fasteners should be finger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including proper personal protective safety equipment.
Grade Identification for J429–Grade 5 Bolt Grade Identification for J429–Grade 8 Bolt
SAE J429 Grade 5 Torque Values SAE J429 Grade 8 Torque Values
Nominal
Thread Size
1/4-20 2,000 6 ft-lbs 8 ft-lbs 1/4-20 2,850 9 ft-lbs 12 ft-lbs
5/16-18 3,350 13 ft-lbs 18 ft-lbs 5/16-18 4,700 18 ft-lbs 25 ft-lbs
3/8-16 4,950 23 ft-lbs 31 ft-lbs 3/8-16 6,950 32 ft-lbs 44 ft-lbs
7/16-14 6,800 37 ft-lbs 50 ft-lbs 7/16-14 9,600 53 ft-lbs 70 ft-lbs
1/2-13 9,050 57 ft-lbs 75 ft-lbs 1/2-13 12,800 80 ft-lbs 107 ft-lbs
9/16-12 11,600 82 ft-lbs 109 ft-lbs 9/16-12 16,400 115 ft-lbs 154 ft-lbs
5/8-11 14,500 113 ft-lbs 151 ft-lbs 5/8-11 20,300 159 ft-lbs 211 ft-lbs 3/4-10 21,300 200 ft-lbs 266 ft-lbs 3/4-10 30,100 282 ft-lbs 376 ft-lbs
7/8-9 29,435 321 ft-lbs 430 ft-lbs 7/8-9 41,550 454 ft-lbs 606 ft-lbs
1-8 38,600 482 ft-lbs 640 ft-lbs 1-8 54,540 680 ft-lbs 900 ft-lbs
Clamp Loads
(lbs)
Tightening Torque Tightening Torque
"Lubricated" "Dry"
Nominal
Thread Size
Clamp Loads
(lbs)
"Lubricated" "Dry"
Grade Identification for Metric–Grade 8.8 Bolt Grade Identification for Metric–Grade 10.9 Bolt
Metric Class 8.8 Torque Values Metric Class 10.9 Torque Values
Diameter
(mm)
5 1,389 3 ft-lbs 5 ft-lbs 5 1,987 5 ft-lbs 7 ft-lbs 6 1,965 6 ft-lbs 8 ft-lbs 6 2,812 8 ft-lbs 11 ft-lbs 7 2,826 10 ft-lbs 13 ft-lbs 7 4,044 14 ft-lbs 19 ft-lbs
8 3,579 14 ft-lbs 19 ft-lbs 8 5,121 20 ft-lbs 27 ft-lbs 10 5,672 28 ft-lbs 37 ft-lbs 10 8,116 40 ft-lbs 53 ft-lbs 12 8,243 49 ft-lbs 65 ft-lbs 12 11,796 70 ft-lbs 92 ft-lbs 14 11,246 77 ft-lbs 103 ft-lbs 14 16,092 111 ft-lbs 148 ft-lbs 16 15,882 125 ft-lbs 167 ft-lbs 16 21,970 173 ft-lbs 231 ft-lbs 18 19,423 172 ft-lbs 229 ft-lbs 18 26,868 238 ft-lbs 317 ft-lbs 20 24,784 244 ft-lbs 325 ft-lbs 20 34,284 338 ft-lbs 450 ft-lbs
Clamp Loads
(lbs)
Tightening Torque Tightening Torque
"Lubricated" "Dry"
Diameter
(mm)
Clamp Loads
(lbs)
"Lubricated" "Dry"
Lit. No. B64090, Rev. 00 9 April 1, 2006
Turns Size
N/A -02 6-7
N/A -03 8-9
2 -04 11-12
2 -05 14-15
1-1/2 -06 18-20
1-1/2 -08 36-39
1-1/2 -10 57-63
1-1/4 -12 79-88
1 -14 94-103
1 -16 108-113
1 -20 127-133
1 -24 158-167
1 -32 245-258
Size
-02 6-7
-03 8-10
-04 13-15
-05 17-21
-06 22-25
-08 40-43
-10 43-57
-12 68-75
-14 90-99
-16 112-123
-20 146-200
-24 154-215
-32 218-290
Ft-lbs
min.max
Ft-lbs
min.max
Assembly Steps
1. Verify the port, o-ring, sealing surfaces and threads are clean and free of damage.
2. Lubricate the threads and the o-ring with 10W hydraulic oil.
3. For an adjustable O.R.B., completely back off the lock nut and washer.
4. Hand tighten the fitting until it contacts the port spotface. Point the elbow or tee in the desired direction and hold.
5. Torque to specification.
NOTE: Torque values specified are for threads lubricated with 10W hydraulic oil.
TORQUE SPECIFICATIONS
37° JIC Flare Torque Values
Assembly Steps
1. Make sure the tubing and threads are clean.
2. Lubricate the threads with 10W hydraulic oil.
3. Hand tighten the nut/sleeve to approx. 30 in-lbs.
4. Make alignment marks on the nut and fitting.
5. Tighten to turn or torque specification.
6. When fully tightened, make a 2
NOTE: Torque values specified are for threads lubricated with 10W hydraulic oil.
Over tightening will reduce the clamping force resulting in loss of seal and reduction of flow.
O-Ring Boss Torque Values
nd
set of alignment marks at the fully tighten positioned.
April 1, 2006 10 Lit. No. B64090, Rev. 00
MOLDBOARD & A-FRAME ASSEMBLY
1. Position the pivot beam and A-frame near the connecting points at the rear of the blade between the two center support ribs. Insert one 3/4" DIA. x 3" clevis pin through each mounting hole and secure with 1/4" DIA. x 1-1/2" cotter pin.
Spring Loaded Adjustable Pivot Beam Kickstand
2. Mount the kickstand to the end of the pivot beam (driver side) using the 1/2"-13 x 4-1/2" bolt provided. The spring, bushing and locknut are located on the inside of the pivot beam. Review the diagrams below and to the right. To pivot the kickstand, pull the spring loaded leg out and rotate it until the pin locks into place. Adjust the foot on the stand arm so that the foot is 1/8" from the ground when the A-frame is level and the A-frame mount points are 12-1/2" from the ground. Tighten both of the locknuts on the kickstand.
1/8" Ground Clearance
Lit. No. B64090, Rev. 00 11 April 1, 2006
12-1/2"
MOLDBOARD & A-FRAME ASSEMBLY
3. Position each angle cylinder with the rod end of the cylinder in the pivot beam and the hydraulic hose port facing away from the A-frame. Secure the cylinder to the pivot beam with a 3/4" x 5" clevis pin (B41051) and a 1/4" x 1-1/2" cotter pin (B61357). Extend each cylinder rod until the cylinder base mounting hole aligns with the hole on the A-frame angle cylinder bracket. Insert another clevis pin and secure it with a cotter pin.
4. Remove the dust cap from both of the hydraulic angle cylinder ports and attach one 9/16"-18 x 9/16"-18 90° adjustable elbow O.R.B. adapter (B60005) to each port. Each adapter should be angled toward the top of the moldboard. Connect one 3/8" x 24" hydraulic hose (B60091) to each angle cylinder adapter. Be careful not to over tighten the hose connections. Route both hoses over the TOP of each cylinder. This will prevent them from hanging or being pinched. Tighten fittings and hoses per torque chart.
5. Remove the plastic dust caps from the hydraulic lift cylinder ports. Attach one 9/16"-18 x 9/16"-18 45° adjustable elbow O.R.B. adapter (B60272) to the driver’s side port (base end) and one 9/16"-18 x 9/16"-18 male O.R.B. connector adapter (B60007) to the passenger’s side port (rod end). Once the adapters have been installed on the cylinder, connect the hydraulic hoses. Tighten fittings and hoses per torque chart.
NOTE: Position the 45° fitting in the cylinder port so that the hoses install directly in the center of the A-frame access holes. A hose installed too close to the edge of the opening may work itself free with the operation of the lift cylinder and/or movement of the plow.
The 45° adapter receives a 3/8" x 17" hydraulic hose (B60273). Connect the 45° angle on the hose to the hydraulic adapter on the cylinder. The male connector adapter receives a 3/8" x 15" hydraulic hose (B60274). Connect the 45° end of the hose to the hydraulic adapter on the cylinder. Both hoses should be routed through the triangular openings in the A-frame. Tighten fittings and hoses per torque chart.
9/16
- Manifold Port #2
B60006
- Manifold Ports #3 & 4
B60072
9/16
9/16
B60005
- Manifold Port #1
9/16
9/16
9/16
B60007
- Manifold Ports #3 & 4
- Lift Cylinder Rod End
9/16
9/16
9/16
B60272
- Lift Cylinder Base End
9/16
- Angle Cylinders
April 1, 2006 12 Lit. No. B64090, Rev. 00
MOLDBOARD & A-FRAME ASSEMBLY
6. Remove the draw latch mount pin, spacer & cotter pin from the draw latch assembly. By removing this pin, the inner draw latch plates can swing free. Remove the inner draw latch plate lift cylinder mount pin. Position the plates on either side of the lift/lower cylinder rod and insert the pin through the plates and cylinder rod. With the cylinder connected to the inner draw latch plates, rotate the draw latch assembly toward the draw latch mount holes on the A-frame. Align the holes in the outer draw latch plate with those of the inner draw latch plates and the A-frame.
Inner Draw Latch Plate
Lift Cylinder Mount Pin
3/4" x 2-1/2" or
5/8" x 2-3/8" (760LT only)
NOTE: The A-frame latch, located at the rear/center of the A-frame, should be raised up to insert the draw latch mount pin. Pull the A-frame latch pull pin out and rotate the latch counterclockwise if it is locked into position.
Secure the assembly to the A-frame by replacing the draw latch mount pin, spacer and cotter pin. Reset the A-frame latch so the A-frame latch pull pin locks into place.
A-Frame
A-Frame Latch Lock Pin
Latch
Hydraulic Lift/Lower Cylinder
3/16" x 2-1/2" Cotter Pin
Inner Draw Latch Plate
Outer Draw Latch Plate
3/16" x 2-1/2" Cotter Pin
Draw Pin 1" x 6-1/2" or 1" x 5-5/8" for 760LT only
Hex Head Cap Screw 3/4"-10 x 4-1/2" or 3/4"-10 x 4" for 760LT only
Draw Latch Mount Pin
1" x 4-21/32" or
1" x 3-7/8" (760LT only)
Draw Latch Arm Pivot Pin
3/4" x 2-1/2" or
3/4" x 2-3/8" for 760LT only
1" O.D. x 25/32" I.D. x 5/8"
Clevis Pin
3/4" x 3-41/64" or
3/4" x 3-7/16" for 760LT only
Spacer
1/4" x 1-1/2" Cotter Pin
Lit. No. B64090, Rev. 00 13 April 1, 2006
MOLDBOARD & A-FRAME ASSEMBLY
7. Assemble the manifold. The manifold, pump and coil harness have been connected at the factory; however, the manifold contains several components that you will need to install prior to securing the assembly to the A-frame. Each of the hose ports on the manifold is covered with stretch wrap. Remove the wrap and install the appropriate fitting in its respective port. Tighten fittings and hoses per torque chart.
32
1
4
8. Align the mount holes in the pump with the holes in the hinged bracket, located on the A-frame.
NOTE: Before mounting the pump, angle the hinged bracket as needed and tighten the bracket hardware to lock it in place.
Secure with 3/8"-16 x 3/4" hex head cap screw and 3/8" flat washer through the top mount hole in the bracket and into the pump. Insert 3/8"-16 x 1-3/4" threaded stud with 3/8"-16 locknut through the bottom mount hole in the bracket and into the pump. The threaded stud should bottom out in the pump.
NOTE: When installing the manifold between the mount brackets on the A-frame, hold the manifold at the sides of the block. Never handle the manifold by coils. Doing so can cause a solenoid cartridge to bend, causing the cartridge to stick when activated.
NOTE: A medium strength thread-locking compound should be used on both of the pump mount fasteners.
NOTE: The arrows shown on the manifold illustration indicate the direction the 90° adapters should be positioned to receive the hydraulic hoses.
NOTE: DO NOT let any foreign objects enter into the open ports. The valves can become contaminated and greatly hinder the plow’s performance. Torque to proper specifications.
NOTE: All ports are identified by a stamped number on the manifold. The numbers also identify the hydraulic functions, which can be referenced on the label under the hydraulic pump and manifold cover.
9. Connect the hydraulic hoses to their respective adapters on the manifold. Hose P/N B60091 Ports #1 & #2, Hose P/N B60273 Port #3 and Hose P/N B60274 Port #4. Tighten hoses per torque chart.
NOTE: Both lift cylinder hoses should be routed through the triangular openings in the A-frame. Position these hoses over the A-frame angle and to their respective manifold ports.
April 1, 2006 14 Lit. No. B64090, Rev. 00
MOLDBOARD & A-FRAME ASSEMBLY
10. Secure the manifold to the A-frame. Remove the washers, split lock washers and cap screws from the manifold and align the mount holes with the A-frame brackets. Properly replace and tighten all hardware.
Apply Thread-Locking Compound
11. Hook each extension spring to the receiving holes on the pivot beam and attach the opposite end of the spring to its respective spade bolts. Install the spade bolts through the extension spring mounting angle on the top rear of the blade. Secure each spade bolt by placing one 5/8" flat washer on the bolt and thread one 5/8"-11 nylon insert lock nut. Tighten each lock nut until a piece of paper can pass between the 3rd & 4th coils on the spring.
Apply Thread-Locking Compound
NOTE: A medium strength thread-locking compound should be used to secure the manifold mount fasteners.
12. Install the blade guides at each end of the moldboard. Insert the cap screw through the holes at the top of the wing reinforcement rib. Tighten all screws with locknuts.
Lit. No. B64090, Rev. 00 15 April 1, 2006
GENERAL SYSTEM SCHEMATICS
B60270 ELECTRICAL SCHEMATIC
S5
A B
S6
C
S8
D
S4
E
S3
F G H
J
K
S4
S6
S8
S3
S5
B60270 HYDRAULIC SCHEMATIC
RIGHT ANGLE
LEFT ANGLE
1
3000 PSI
2
RV
3
RAISE
LIFT CYL.
LOWER
FC
4
TGP
PGP
April 1, 2006 16 Lit. No. B64090, Rev. 00
S3
S4
T1 P1
S5
S6
S8
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