BLITZ Toyota Yaris Compressor System User Manual

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Installation Manual
TOYOTA YARIS
2006 – Up models 5 Speed and Automatic Part Num 0184
ber: 1
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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1. SAFETY NOTICE.
1) Please read this manual CAREFULLY. This Manual explains in detail the operation
methods and the assembly procedures.
2) Blitz will not be liable for any malfunctions and (or) damages to the vehicle if you alter the
product or by adding any different item(s) to our product.
3) Blitz will not be liable for any injuries and (or) damages caused to you and (or) to a third
party while installing this product.
4) Blitz may update and (or) discontinue this product and (or) it’s components at any time.
WARNING:
1) Install this product in a well-ventilated area.
Ignoring this indication may cause a fire and (or) an explosion.
2) Install this product and its parts firmly at a secured place that would not be of any
interference while driving.
Ignoring this indication would cause an accident.
3) This product is designed to work on 12V DC, and the ground is designed to be the
chassis of the car.
It would cause a fire by installing this product other than a vehicle powered by a 12V DC
4) Disconnect the ground line from the battery while installing this product.
It would cause a fire by an electric short, breakage of electronic part(s) and (or) burn(s).
5) Disconnect the harness’s connectors from the connectors it self. DO NOT pull from
the harness.
It would cause a fire by an electric short, breakage of electronic part(s) and (or) burn(s). Moreover, it would cause some malfunction(s) to this product.
6) Discontinue utilizing this product and contact our retailers or us, if you notice some
irregular noise and (or) odor from this product
It would cause a fire, electrocution, and (or) breakage of electronic part(s), if you disregard this (these) symptom(s).
7) DO NOT operate this product while driving.
It would cause an accident.
8) DO NOT damage any wiring(s) and (or) piping(s) from the engine room while installing
this product.
It would cause a fire by an electric short, breakage to the engine, vehicle and (or) to the
Ignoring these indications may cause serious injuries or even DEATH.
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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electronic part(s). Insulate the unnecessary wiring(s) for the installation.
WARNING:
product.
1) Ask for a professional or a technician to perform the installation of this product.
The individual performing this installation must have technical skills and knowledge to perform this installation.
2) Do not drop or insert extreme force to the product while installing it.
It would cause malfunctions.
3) Do not misuse, abuse, alter, take apart and (or) modify this product in any way.
It would cause an accident, fire, electrocution, breakage and (or) burn the electronic parts.. If any of the above indications are executed, the warranty of the product will be voided.
4) Do not install this product at a location where it could get wet and (or) highly heated
It would cause an electrocution, fire, and break and (or) burn the electronic parts.
5) Do not install this product while the engine and its components are hot; wait until
they are fully cooled.
It would cause burn(s) to you or to a third party if the engine itself, radiator, and the exhaust system remain hot.
6) Please perform regular maintenance and be extra cautious.
This product’s durability and components are virtuously tested; however, depending on the vehicle’s driven condition and (or) climate, the durability may decrease.
7) Do not throw away the original detached components from the vehicle. Please keep
the components securely.
We are not liable from any damages caused to the components while installing it. Please be extra careful through the installation.
8) Use the right tools to tighten the nuts and bolts.
It will damage the threads if you over tighten it.
9) This product has been designed and tested on vehicles with manufacturer’s original
components.
It would cause malfunctions to the product or vehicle if you have already installed a third party’s product(s).
Ignoring these indications may cause injuries and malfunctions (breakage) to the
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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Important Notice:
1) This product is based on original vehicles from the manufacturer. We are not liable of able
to warrant it installed to vehicles other than the original from the manufacturer.
2) Take extra caution not to mix foreign materials through the installation procedure. It may
cause a breakage or damage to the engine.
3) Use the manufacturer maintenance manual to install or removal of the original components.
Please purchase the Maintenance manual from the maker if you do not have one.
4) Make sure there are not any oil, coolant and exhaust gas leaks before going for a test drive.
There is a possibility of a fire or breakage if the vehicle is kept with the leaks.
5) This kit is meant to work only on high-octane gasoline. If the vehicle is driven with normal
gas, it may cause knockings or worst, it may break the engine.
6) Take extra caution with a source of fire while working on the gasoline tank.
7) Change the spark plugs to type that can withstand high heat.
8) Do not alter the internal components and (or) disassemble this kit at any given time. It
could change the settings and cause damage to the engine.
9) Run the engine in idle for about 10 15 minutes after reinstalling the EFI fuse if installing
an after market air cleaner such as the SUS POWER CLEANER/ SUS POWER CORE TYPE
LM/ SONIC POWER AIR CLEANER).
10) Make sure to clean thoroughly the altered fuel suction assembly w/ pump if installing the
kit (Product Number) 1047/10149/10153. It could cause malfunction or even damage to
the engine.
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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Notice to the person installing this product.
Return this installation manual to the customer after finishing the installation.
Before beginning to install this product, check the list below.
Replace any original components such as hoses and bands that have cracks and are deformed
to new original components from the manufacturer.
2. Compatible Vehicle.
Product Name: BLITZ COMPRESSOR SYSTEM
Vehicle Model: TOYOTA Vitz (Yaris)
Type: NCP13 Manual Transmission. Year: October, 2000
□ E/ Type: 1NZ-FE
Product Number: 10152
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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3. List of Components.
1. Compressor
5. Compressor Gasket
2. Chamber 3. Intake Manifold
6. Alternator Bracket 1P
7. Tension Bracket A
4. Inlet Pipe
8. Tension Bracket B
9. Compressor Stay
10. Inlet Pipe Stay
11. Level Gauge Stay 1P 12. Tension Bolt
13. Adjuster Bolt
14. Idle Pulley
15. Pulley w/ Ribs
16. Pulley Collar A
17. Pulley Collar B 1P
18. Bracket Collar A
19. Bracket Collar B
20. Intake Manifold Gasket 1P
φ 22- φ 12
φ18-φ8 h=7mm
φ2210 h=4mm
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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21. Throttle Body Gasket
25. Sink Plug 1P
29. Silicone Hose
22. V Belt
26. Regulator 1P
30. Hose Band 2P
23. Large Nipple 2P
27. Clutch Switch 28. Relay Harness
31. Clamp 2P
24. Small Nipple 1P
32. Lock Tight
33. Lock Tight S 10P
37. Unleaded Premium Gas Sticker 2P
34.Compressor Plate
38. Instruction Manual 1P
35. φ7 Colgate Tube 1P
39. Electro Tap 40. Wire Connector 1Set
36. Fuse
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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⑨Cap
⑩Cap
⑪Cap
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Flange Bolt M6×16 7P
Flange Bolt M8×35 1P
Bolt M6×25 2P
Flange Nut M8 2P
Stud Bolt M8 3P
Flange Bolt M6×35 2P
Flange Bolt M10×25 1P
Bolt M8×20 2P
Flange Nut M10 2P
Flange Bolt M8×45 1P
Flange Bolt M8×20 1P
Flange Bolt M10×35 1P
Bolt M8×30 2P Flange Nut M6
Washer M10 3P
Flange Bolt M8×30 2P
Hex Bolt M10×55 3P
Stud Bolt M6 5P
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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4. Fuel Spillage Prevention Procedure.
Circuit Opening Relay
1) Remove the circuit-opening relay located at the
internal panel relay box.
2) Turn the ignition OFF after the engine
itself.
3) Remove the ground line of the battery.
4) Install back the circuit-opening relay.
5) Remove the fuel tank cap to release the
pressure.
stops
5. Removal of the genuine components.
Engine Cover
Air Cleaner Hose
1) Remove the engine cover.
2) Remove the air cleaner hose.
WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan). No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way without prior written permission of Blitz Co., Ltd. (Japan).
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