Blitz Master Wheel 50 Operating Instruction
Operating Instruction
Mobile Wheel Carriage Master Wheel 50
Type
Serial number Date
Rev. D 106431 03/15
Operating Instruction
Table of Contents
Table of Contents
1 Saftey ..................................................... 2
1.1 Safety instructions in this manual ..... 2
2 Introduction .......................................... 3
2.1 Areas of operation .................................. 3
2.2 Warranty and liability ...........................3
2.3 Safety / accident prevention ................. 3
2.4 Instructions for adhering to the
operating instructions .......................... 4
2.5 Operator obligations .............................. 4
2.6 Dangers in handling the
Master Wheel 50 ..................................... 4
2.7 Maintenance work,
repairing faults, disposal ...................... 5
2.8 Special dangers ...................................... 5
3 Technical data ...................................... 6
4 Transport and assembly .................... 7
4.1 Assembling the feet ............................... 7
4.2 Assembling the sliding handle ........... 7
4.3 Assembling the wheel support ........... 7
5 Commissioning .................................... 7
1 Saftey
1.1 Safety instructions in this
manual
Danger
Risk to life and limb.
Warning
Material damage.
Information and tips.
6 Operation ............................................... 8
6.1 Charging the battery.............................. 8
6.2 Loading and unloading ......................... 8
6.3 Transporting the load ............................ 8
6.4 Lifting loads ............................................ 9
6.5 Lowering loads ....................................... 9
7 Faults / causes / rectification ......... 10
8 Maintenance and repair ................... 11
8.1 Electrical circuit diagram .................... 11
8.2 Periodic work ........................................ 11
8.3 Description of periodic work .............. 11
9 Safety examination ........................... 13
10 Appendix ............................................. 14
10.1 Adhesive notices .................................. 14
10.2 Safety examination .............................. 15
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Operating Instruction
Introduction
2 Introduction
Blitz lifting tools are the result of many years
of experience. The high quality standards
and the well-considered concept guarantee
reliability, durability and economic operations.
Please read these operating instructions carefully and adhere at all times to the contents in
order to avoid unnecessary damage and risks.
2.1 Areas of operation
The Master Wheel 50 is exclusively designed
to lift, lower and transport car tyres in car
garages. In this, the load must not exceed the
load bearing capacity of the appliance. The
appliance must not be used in areas that are
exposed to the risk of explosion.
Warning
Any other use, or any use that exceeds
the described scope, is deemed to be
improper. This applies in particular to
climbing on to the appliance, driving
with the appliance or using it as a support stand.
2.2 Warranty and liability
Our “General terms of sales and supply”
apply. The operator has been in possession
thereof since the conclusion of the contract.
Warranty and liability claims for personal
and material damage are excluded if they are
based on one or more of the following circumstances:
• Improper use.
• Improper assembly, commissioning, op-
eration and maintenance of the appliance.
• Operation of the Master Wheel 50 while
the safety installations are defect or
improperly installed or non-functioning
safety and protective installations.
• Failure to adhere to the instructions in the
operating instructions concerning transport, storage, assembly, operation and
maintenance.
• Customer modifications to the Master
Wheel 50.
• Substandard monitoring of parts that are
subject to wear.
• Improperly implemented repairs.
• Catastrophes due to the influence of for-
eign bodies or acts of god.
BlitzRotary GmbH will not be made liable for
damage that results from improper use. The
operator carries the exclusive risk for this.
The following is also deemed necessary for
proper use
• Adherence to all instructions in these operating instructions
• Adherence to inspection and maintenance
work and the specified tests.
We will not accept customer services claims
or the costs of return transport in the event of
there being a failure to adhere to these listed
points. Therefore, please contact the manufacturing plant before organising any return
transport.
2.3 Safety / accident prevention
The Master Wheel 50 must only be operated
by qualified persons. Unauthorised persons
are prohibited from operating the appliance!
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Operating Instruction
Introduction
2.4 Instructions for adhering to the
operating instructions
• Knowledge of the fundamental safety in-
structions and the safety regulations is a
basic precondition for safe handling and
undisturbed operation of the short lifter.
• The operating instructions must be ad-
hered to by all persons that work on the
short lifter. This applies in particular to the
chapter on “Safety / accident prevention”.
• The rules and regulations that apply at the
place of operation must also be adhered to
in addition to the safety instructions in the
operating instructions.
2.5 Operator obligations
The operator is obligated to only allow such
persons to work on the system as
• are aware of the fundamental regulations
concerning work safety and accident prevention and have been instructed in the
handling of the system
• have read, understood and confirmed by
signature the safety chapter and warnings
in these operating instructions.
2.6 Dangers in handling the Master
Wheel 50
Danger
The Master Wheel 50 must only be
operated for its designated purpose in
perfect and safe working order.
Faults that may affect the safety must
be rectified immediately.
The appliances are designed and constructed
on the basis of state of the art technology and
the recognised technical safety regulations.
Nonetheless, improper use may result in a
risk for the life and limb of the operator or in
material damage.
• Keep the area in which the Master Wheel
50 moves free.
• Persons must not enter the area in which
the Master Wheel 50 moves!
• Do not exceed the maximum load bearing
capacity.
• Do not climb on to the Master Wheel 50,
travel with it or climb on to the load!
• Carry out lifting, lowering and moving
evenly. Observe the load during transport.
Organisational measures
• Keep the operating instructions accessible
at all times at the place of operation of the
short lifter.
• In addition to the operating instructions,
general statutory and other binding regulations concerning accident prevention
and environmental protection must be
observed and publicised!
• Monitor at least occasionally during operation that the staff operate the appliance
in accordance with the safety and danger
instructions!
• Use personal safety equipment whenever
necessary or specified in regulations!
• Observe all safety and danger instructions
on the wheel assembly trolley!
• Ensure that all safety and danger instructions on the wheel assembly trolley are
legible!
• Do not make any changes, additions or
modifications to the wheel assembly trolley which may impede the safety without
the approval of the manufacturer! This applies in particular to welding load-bearing
components.
• Spare parts must conform to the technical
requirements specified by the manufacturer. Only original parts can guarantee this.
• Periods prescribed or specified in the
operating instructions for cyclic examinations / inspections must be adhered to!
• Switch off and secure the Master Wheel 50
immediately in the event of faults! Rectify
any faults immediately!
• Never operate the appliance in areas that
are exposed to the risk of explosion.
• Only use the appliance on an even, firm
surface.
• Only move the appliance when this would
not endanger any persons.
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Operating Instruction
Introduction
2.7 Maintenance work, repairing
faults, disposal
• Adhere to the setting, maintenance and
inspection work and deadlines specified in
the operating instructions, including the
replacement of parts and equipment!
This work must only be carried out by
qualified personnel.
• Always tighten screw connections that
were loosened during maintenance and
servicing work!
• Make sure that operating materials, fuels
and spare parts are disposed of safely and
in an environmentally friendly manner!
2.8 Special dangers
• Separate the charging device from the
Master Wheel 50 and the electric mains
before the start of repair work.
• Remove voltage from the appliance at all
times before the start of repair work; to do
this, remove the plug from the battery.
• Do not confuse the electrical connections!
Oils, greases and other chemical substances
Observe the safety instructions that apply to
the product when handling oils, greases and
other chemical substances!
Applied safety standards
DIN EN 292 / DIN EN 294 / EN 349 /
EN 418 / EN 811 / EN 50099 /EN 1494
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Operating Instruction
Technical data
3 Technical data
Master Wheel 50
Load bearing capacity
Stroke mm 1400
Weight kg 60
Length mm 690
Width mm 730
Height mm 1860
Volume db(A) <75
Vibration m/s2 <2,5
Temperature range °C +10 - +40
Wheel dimensions
min.
Wheel dimensions
max.
Tab. 1:
Battery set
Quantity Units 2
Voltage V 24
Capacity Ah 7,2
Tab. 2:
Charger
kg 60
185/80
325/35
Fig. 1:
Safety installations
• Emergency off
• Up: power limitation 11 A= 60 kg
• Down: power limitation 4 A= 10 kg
• Spindle cover
• Electrical safety 16 A T
Adapter: EU,US,UK
Primary: 100-240V/ 47-63Hz/65W
Secondary: 24V, 1A, 24W
Tab. 3:
6
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