Blakeslee FLIGHT Parts List

Division of Blako Inc.
ILLUSTRATED PART’S MANUAL
FLIGHT – TYPE DISHWASHER
I.R.S. Integrated Recirculating System Design
1844 South Laramie Avenue Chicago, IL 60804 Phone (708) 656-0660 Fax (708) 656-0017
www.blakesleeinc.com
service@blakesleeinc.com
1149 Bellamy Road North Unit 19 Scarborough, Ontario Canada M1H1H7 Phone (416) 751-2625 Fax (416) 751-8539
Revision 5/2005
Flight Type Dishwasher
Table of Contents
Page DESCRIPTION
1 Table of Contents 2 Tank Weldment, Door and Support Weldment, Figure 1 3 Tank Weldment, Door and Support Weldment, Parts List
4 Spray Boxes, Spray Tubes and Scrap Trays, Figure 2 5 Spray Boxes, Spray Tubes and Scrap Trays, Parts List 6 Recirculating System, Drain & Overflow Assembly, Front and Back Panels, Figure 3
7 Recirculating System, Drain & Overflow Assembly, Front and Back Panels, Parts List
8 Stand Pipe Selector Chart
9 Pump Motors
10 Main Control Box Components 11 Door Safety Switch Assembly 12 Door Safety Switch / Latch Bar Chart 13 Liquid Level Control 14 Electric Heat Components, Figure 9 15 Electric Heat Components, Parts List 16 Steam Coil Assembly, Figure 10 17 Steam Coil Assembly, Parts List 18 Steam Injector, Figure 11 19 Steam Coil Assembly, Parts List 20 Fill Line Plumbing Assembly, Figure12 21 Fill Line Plumbing Assembly, Parts List 22 Final Rinse Plumbing Assembly, Figure 13 23 Final Rinse Plumbing Assembly, Parts List 24 Final Rinse Economizer Controls Assembly 25 Trip Gate Assembly 26 Conveyor Assembly 27 Tracks 28 B Drive Assembly, Figure 18 29 B Drive Assembly, Parts List 30 B Drive Assembly, Parts List 31 Conveyor Stop Mechanism 32 Load Section 33 Sprocket Shaft Assembly 34 Extended Load Section, Figure 22 35 Extended Load Section, Parts List 36 Load Section Flushing Section 37 Upper Flush Spray 38 Extended Load Sections, Flusher Hoods & Plumbing, Figure 25 39 Extended Load Sections, Flusher Hoods & Plumbing, Parts List A 40 Extended Load Sections, Flusher Hoods & Plumbing, Parts List B 41 Hood and Vent Assembly 42 Unload Section, Figure 26 43 Unload Section Extension, Figure 27 44 Steam Booster, Figure 28 45 Steam Booster, Parts List 46 Basic Electrical Material List 47 Basic Electrical Material List 48 Basic Electrical Material List 49 Service & Parts Distributors
1
FIGURE: 1. TANK WELDMENT, DOOR & SUPPORT WELDMENT
2
TANK WELDMENT, DOOR & SUPPORT WELDMENT
ITEM PART NO. DESCRIPTION
NO. Standard X-Wide
Discontinued (Replace with Assembly)
+
Includes Items 7, 8, 9, 20 & 21
3
1 2 13775 13775 * P Tank Door Assembly
13774 13774 * E, L & M Tank Door Assembly 73583 73583 6” Higher, P Tank Door Assembly 73584 73584 6” Higher, E, L & M Tank Door Assembly 73801 73801 Standard Height Split Door P Tank, Upper 73803 73803 Standard Height Split Door E,L,M Tank, Upper 73804 73804 Standard Height Split Door P Tank, Lower 73805 73805 Standard Height Split Door E,L,M Tank, Lower 76300 76300 6” Higher, Split Door P Tank, Upper 76294 76294 6” Higher, Split Door E,L,M Tank, Upper 76303 76303 6” Higher, Split Door P Tank, Lower
76297 76297 6” Higher, Split Door E,L,M Tank, Lower 3 1122 1122 Plug – Bumper (4 Req.) 4 95808 95808 Screw – Truss HD. ¼-20x3/4 in. (2 Req.) 5 73128 73128 Handle 6 73089 74290 Weldment – P Tank
72951 74275 Weldment – E Tank
72916 74095 Weldment – L Tank
72950 74280 Weldment – M Tank 7 8140 8140 Nut – Acorn, ¼-20 Stainless Steel (2 Req.) 8 7146 7146 Nut – Hex, ¼-20 Stainless Steel (2 Req.) 9 12951 12951 Hook (2 Req.)
10 8851 8852 Curtain (2 Req.)
99354 99411 6” Higher Curtain (2 Req.)
11 5616 5678 Rod – Curtain (2 Req.) 12 7025 7025 Pin – Door Retainer 13 5860 5860 Retainer – Door 14 8140 8140 Nut – Acorn, ¼-20 Stainless Steel (2 Req.) 15 5541 5541 Pilot Carrier - Lower 16 73404 9096 Weldment – P Tank Support
73405 9097 Weldment – E Tank Support
73406 9098 Weldment – L Tank Support
73407 9099 Weldment – M Tank Support
17 8570 8570 Weldment – Stainless Steel Foot
5933 5933 Screw – Hex Head. Cap, 3/8-16x1/2 in. (3 Req.)
17245 17245 Lock Washer, 3/8 (3 Req.)
18 72833 74529 Weldment – Track E, L & M Tank 19 12939 12953 + Short Curtain Assembly 20 12938 12952 Curtain – Short 21 18437 18463 Rod – Curtain, Short
P – 24 in. Tank
E – 36 in. Tank
L – 40 in. Tank
M– 50 in. Tank
* Includes items 1,3,4 & 5
20
y
Serial No. Suffix PQN & up
20
Serial No. Suffix
FIGURE: 2. SPRAY BOXES, SPRAY TUBES & SCRAP TRAYS
UPPER SPRAY
4 21 18 & 19
2
4 5
1
6
Serial No. Suffix OOM to PQN
6
1
3
LOWER SPRAY
7 8
FINAL RINSE DIVERTER
17
7
8
4
16
LOWER SPRAY
22
4
Used on Early IRS Onl
4
SPRAY BOXES, SPRAY TUBES AND SCRAP TRAYS
ITEM PART NO. DESCRIPTION
NO. Standard X-Wide
1 73163 ** Spray Box Gasket 2 72814 74232 Upper Spray Box Weldment 3 72811 74528 Lower Spray Box Weldment 4 5542 ** Pilot Screw 5 9109 ** Pilot Carrier 6 8146 ** ¼-20 x 3/8 Rd. Head M.S. Stainless Steel 7 72864 74401 Scrap Tray w/o Lower Spray Tube P-Tank
73666 74400 Scrap Tray with Lower Spray Tube P-Tank
72794 74295 Scrap Tray E Tank
14573 18111 * Scrap Tray E Tank
72921 74115 Scrap Tray L & M Tank
3710 5452 * Scrap Tray L & M Tank 8 73643 74411 End Filler Weldment P Tank
4793 5548 * End Filler Weldment P Tank
73566 74411 End Filler Weldment E & L Tank
5411 5549 * End Filler Weldment E & L Tank
73567 74413 End Filler Weldment M Tank
5544 5550 * End Filler Weldment M Tank 9 73639 74531 End Filler Weldment w/ Diverter E & L Tank
16902 16905 * End Filler Weldment w/ Diverter E & L Tank
73641 74532 End Filler Weldment w/ Diverter M Tank
16903 16906 * End Filler Weldment w/ Diverter M Tank
10 95830 ** Pipe Retainer 11 8130 ** ¼-20 x ½” Stainless Steel Truss Head Screw 12 7007 ** ¼ Stainless Steel Lock Washer 13 7146 ** ¼-20 Stainless Steel Nut 14 7147 ** Tube Connector Weldment 15 7322 ** Hose Clamp 16 71684 ** Plastic Cap 17 3726 ** Spray Box Nozzle 18 72862 76310 Upper Spray Tube P Tank 19 74970 75542 * Upper Spray Tube E, L & M Tank 20 76131 ** * Spray Tube Seal E, L & M Tank 21 75540 ** Upper Carrier 22 Lower Spray Tube P Tank 23 Lower Spray Tube E, L & M Tank
Items Not Illustrated
** O-Ring Spray Tube P Tank
Lower Spray Tube P Tank
** Same as Standard Width
*
Items used on machines with serial suffix Q Q N and up
5
RECIRCULATING SYSTEM, DRAIN & OVERFLOW ASSEMBLY
AND FRONT & BACK PANELS
MACHINES WITH SERIAL NUMBER SUFFIX
FIGURE: 3
OOM AND UP
6
RECIRCULATING SYSTEM, DRAIN & OVERFLOW ASSEMBLY
AND FRONT & BACK PANELS
ITEM
NUMBER 1 Stand Pipe Assembly – See Chart on page 8 2 2 18647 Retaining Ring 1 3 18645 Washer 1 4 18427 Drain Plug 1 5 18646 Washer 1 6 18641 Screen Retainer 1 7 18642 Screen 1 8 72801 Stand Pipe Guide 1 9 5953 Hex Head Mach. Screw 3/8-16 x ½” 2 10 18644 Drain Sear 1 11 18648 Guide Ring 1 12 7802 Thermometer 1 13 13898 Cam Shaft Assembly (Includes items 14 thru 18) 1 14 14802 Cam Shaft Weldment 1 15 14895 Stop Pin 2 16 10340 O-Ring 2 17 2924 Knob 1 18 18794 Hex Nut 1 19 13905 Spacer 1 20 13927 Wing Nut 3 21 14795 Door 1 22 14797 Door Gasket 1 23 7621 Hex Head Capscrew 1 24 5996 Lock Washer 1 25 5587 S/S Flat Washer 1 26 95673 Impeller 1 26A 77174 Impeller – P Tank (95682 old style, changed 11/03) 1 27 74815 O-Ring 1 28 2255 Seal Assembly 1 29 4667 Bracket 1 30 8523 Sealing Washer 4 31 5994 Lock Washer 8 32 7115 Hex Nut 4 33 7656 Hex Head Capscrew 4 34 1658 Key – P Tank 1 35 17514 Impeller Spindle 1 36 7117 5/16-18 Nylock Set Screw – P Tank 2 37 Pump Motor – See Chart page 9 38 7562 Collar– P Tank 1 39 13087 Bracket – P Tank 1 40 5871 Gasket – P Tank 1 41 95551 Impeller Spindle – P Tank 1 42 ▬ Front Panel 42A 73082 Front Panel – P Tank 42B 72943 Front Panel – E Tank 42C 72919 Front Panel – L Tank 42D 72942 Front Panel – M Tank 43 Back Panel – Optional 43A 42970 Back Panel – P Tank 43B 72968 Back Panel – E Tank 43C 72967 Back Panel – L Tank 43D 72966 Back Panel – M Tank 44 18431 Impeller Guard Housing Weldment 1 45 18428 Impeller Guard Disk Weldment 1
PART
NUMBER
DESCRIPTION QTY
REQ.
7
PARTS LIST FOR PUMP KITS
C/E/L/M Tanks Kit No. 77085
Item Part No. Description Qty
23 7621 Hex Head Cap Screw 1 25 5587 S.S. Flat washer 1 26 95673 Impeller 1 27 74815 O-Ring 1 28 2255 Seal Ass'y 1 29 4667 Bracket 1 30 5994 Sealing Washer 4 31 7115 Lock Washer 8 32 1658 Hex Nut 4 34 17514 Key 1 35 7117 Impeller Spindle 1 36 8523 5/16-18 Nylock Set screw 2
P Tank Kit No. 77086
23 7621 Hex Head Cap Screw 1 25 5587 S.S. Flat washer 1 26 95682 Impeller 1 27 5871 Gasket 1 28 2255 Seal Ass'y 1 29 13087 Bracket 1 30 8523 Sealing Washer 4 31 5994 Lock Washer 8 32 7115 Hex Nut 4 34 1658 Key 1 35 95551 Impeller Spindle 1 36 7117 5/16-18 Nylock Set screw 4 38 7562 Collar 1
Part No. 18656 18639
F-E, F-L, F-M Wash Tank F-PE, F-PL, F-
PM
F-EE, F-LL, F-
MM
F-PEE, F-PLL,
F-PMM
F-EEE, F-LLL,
F-MMM
Prewash Tank Wash Tank
Wash Tank Rinse Tank
Prewash Tank
Rinse Tank Wash Tank
Rinse Tank
Wash Tank
Wash Tank
FIGURE: 4. STAND PIPE SELECTOR CHART
8
PUMP MOTORS
ITEM
NUMBER
STANDARD 60 CYCLE MOTORS
37 07375 Motor- ½ H.P. “C” Flange, FR. 56, 115/230V. 1 Phase 37A 18059 Motor- ½ H.P. “C” Flange, FR. 56, 208V. 1 Phase (Special Order Only) 37B 07382 Motor- ½ H.P. “C” Flange, FR. 56, 208/340. 3 Phase 37C 08335 Motor- 2 H.P. “C” Flange, FR. 213, 115/230. 1 Phase 37D 08337 Motor- 2 H.P. “C” Flange, FR. 184, 208/220/440V. 3 Phase 37E 14475 Motor- 3 H.P. “C” Flange, FR.182TC
ADDITIONAL 60 CYCLE MOTORS
37F 17798 Motor-1 H.P. “C” Flange, FR. 182, 115/208/230V. 1 Phase 37G 18060 Motor-1 H.P. “C” Flange, FR.56, 208V. 1 Phase (Special Order Only) 37H 08247 Motor- 1 H.P. “C” Flange, FR. 182, 208/220/440V.3 Phase
37I 08336 Motor- 1 ½ H.P. “C” Flange, FR. 184, 115/208/230V. 1 Phase
37J 18061 Motor- 1 ½ H.P. “C” Flange, FR. 184, 208V. 1 Phase (Special Order) 37K 08039 Motor- 1 ½ H.P. “C” Flange, FR. 184, 208/220/440V. 3 Phase 37L 17798 Motor-1 H.P. “C” Flange, FR. 182, 115/208/230V. 1 Phase
OPTIONAL 50 CYCLE MOTORS (Export Use Only)
37M 16922 Motor- ½ H.P. “C” Flange, 115/230V. I Phase 37N 16923 Motor- ½ H.P. “C” Flange, 220/440V. 3 Phase 37O 16241 Motor- 1 H.P. “C” Flange, 220/440V. 1 Phase
37P 16300 Motor- 1 H.P. “C” Flange, 220/440V. 3 Phase
37Q 16924 Motor- 1 ½ H.P. “C” Flange, 115/230V. 1 Phase 37R 16243 Motor- 1 ½ H.P. “C” Flange, 220/440V. 3 Phase
37S 16925 Motor- 2 H.P. “C” Flange, 115/230V. 1 Phase 37T 16926 Motor- 2 H.P. “C” Flange, 115/230V. 3 Phase
Not Shown Used in Quick Start System
W-0-77245 220 Volt Pump & Motor for Quick Start Wash Tank Fill (Call Factory) W-0-77252 115 Volt Pump & Motor for Quick Start Wash Tank Fill W-0-07201 Transformer use with Pump 77252 in 220/480 Volt Machines
PART
NUMBER
DESCRIPTION
9
FIGURE: 5. MAIN CONTROL BOX COMPONENTS
ITEM PART NO. DESCRIPTION QTY
1 72381 Control Box Weldment 1 2 15795 Power Voltage Terminal Block 12 3 15797 End Barrier 5 4 15800 Fuse Clip 1 5 15790 Fuse 3.2 amp Slo-Blo 1 6 15769 Control Voltage Terminal Block 22 7 16782 Terminal Block 3 8 15799 Mounting Channel 2 9 70192 Motor Contactor A/R 10 - 3 Pole Motor Overload Relay 1 10a 71602 Amp. Range 5.5 to 8 A/R 10b 71600 Amp. Range2.5 to 4 A/R 10c 71599 Amp. Range1.6 to 2.5 A/R 10d 71598 Amp. Range1 to 1.6 A/R 11 14246 Control Relay A/R 12 73836 Door Safety Switch 1 13 71481 Time Delay Relay A/R 14 71485 8 Pin Socket A/R 15 14440 Transformer 1 16 72380 Control Box Cover 1 17 72387 Selector Switch 1 18 97275 Start Push Button 1 19 97274 Stop Push Button 1 20 97276 Control Block N.O. –Not illustrated 1 21 97277 Contact Block N.C. – Not illustrated 1 22 16559 Light “Red” – Power 6 23 72390 Name Plate 1 24 72885 Angle 1 25 72388 Mount 2
10
FIGURE: 6. Door Safety Switch Assembly
Top View
1
4-5 5 - 6 3
2
O O
O O
ITEM PART
NO.
1 74020 Safety Switch Ass’y 1 2 73963 Latch Bar 2 3 73956 Support 4 4 73958 Shoulder Screw 4 5 7093 ¼” Acorn L’ Nut 12 6 5742 ¼-20 x 3/8” Weld Stud 8
Control Panel
O O
O O
DESCRIPTION QTY
11
FIGURE: 7. Door Safety Switch Assembly
Side
View
1 1
7
2
3 10 6 5
4
Dishwasher
Control Panel
O O
Control Panel
Front View
ITEM PART
1 73836 Micro Switch 1 2 73957 Actuator Block 1 3 73961 Spacer 1 4 73962 Support Bracket 1 5 73960 Door Latch 1 6 73958 Shoulder Screw 2 7 7118 ¼-20 x ½” lg. H.H. Screw 2 8 7093 ¼” Acorn L’ Nut 4 9 99416 ¼” Plain Washer 4 10 10306 8-32 x 5/8” lg. Screw 2
NO.
6
9
8
Dishwasher
DESCRIPTION QTY
12
FIGURE: 8 LIQUID LEVEL CONTROLS
ITEM PART NO. DESCRIPTION QTY
1 72396 Float & Rod Sub assembly 1 2 72404 Float and Tube Guard 1 3 72392 Float Housing 1 4 72620 Float Switch 1 5 72324 Mounting Plate Liquid 1 6 70464 Switch Enclosure 1
USED ON MACHINES WITH SERIAL NUMBER SUFFIX NOK TO RRP
ITEM PART NO. DESCRIPTION
1 18865 Float Switch
20784 Float Switch (Pre-wash) 2 7684 ½” to ¼” Reducer Bushing 3 7683 ¼” Close Nipple
USED ON MACHINES WITH SERIAL NUMBER SUFFIX RRP AND UP
13
FIGURE: 9. ELECTRIC HEAT COMPONENTS
14
ELECTRIC HEAT COMPONENTS
ITEM
NUMBER
*1 72775 Immersion Heater 10 KW 208/240V *1a 72756 Immersion Heater 10 KW 440V
-1b 72850 Immersion Heater 15 KW 208/240V *1c 72851 Immersion Heater 15 KW 440V *1d 72853 Immersion Heater 20 KW 208/240V *1e 72854 Immersion Heater 20 KW 440V *2 72834 Gasket *3 72831 Connection Box *4 72830 Cover 5 73036 Contactor Box 6 73037 Cover 7 7210 60 amp Contactor 7a 7211 90 amp Contactor 8 7586 1” Sealtight Connector 9 7591 1” Sealtight – Per Foot
* items used on machines with serial number suffix OOM to QQN
PART
NUMBER
DESCRIPTION
Below items are used on machines with serial number suffix
and up.
1 75456 Immersion Heater 10 KW 208/240V 1a 75459 Immersion Heater 10 KW 440V 1b 75455 Immersion Heater 15 KW 208/240V 1c 75458 Immersion Heater 15 KW 440V 1d 75210 Immersion Heater 20 KW 208/240V 1e 75457 Immersion Heater 20 KW 440V 2 75570 Gasket 3 75545 Terminal Box 4 75543 Cover
15
Q R
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