Blakeslee BB1224 Service Manual

BB2016
OWNER'S MANUAL
MODELS BB914, BB2016 and BB1224
BURNISHERS
BLAKESLEE
1841 South Laramie Avenue
Chicago, IL 60650
Phone: (708) 656-0660
BB1224
BLAKESLEE
66 Crockford Boulevard
Scarborough Ontario. Canada M1 R 3C3
Phone: (416) 751-2625
TABLE OF CONTENTS
SECTION 1 INTRODUCTION 1
1-1 General 1 1-2 Description 1 1-3 Specifications 1
SECTION 2 INSTALLATION 3
2-1 Unpacking the Unit 3 2-2 Installation 4
SECTION 3 OPERATION 7
3-1 General 7 3-2 Preparing Compound Solution 7 3-3 Operation 7 3-4 Draining and Cleaning the Unit 8
SECTION 4 MAINTENANCE 9
4-1 Daily 9 4-2 Monthly 9 4-3 Bi-Monthly 9 4-4 Replacing Tub Drain Screen 9 4-5 Media Replacement 10 4-6 Motor Belt Replacement and Adjustment 10 4-7 Converting "V" Belt Drive to "O- Ring" Drive 10 4-8 Eccentric Bearing Replacement 11 4-9 Media Tub Replacement 12 4-10 Compound Pump 13 4-11 Drive Motor Rotation 13 4-12 Wiring Diagrams and Schematics 13 4-13 Troubleshooting 14
SECTION 5 ILLUSTRATED PARTS LIST 15
1-1. GENERAL
This manual covers Installation, Operation, and Maintenance Instructions and Illustrated Parts Lists for Blakeslee Burnishers ­Models BB914, BB2016 and BB1224.
1-2. DESCRIPTION
The Blakeslee Burnisher uses a special procelain ceramic
1-3. SPECIFICATIONS
SECTION 1
INTRODUCTION
burnishing media and chemical compound that restores luster to stainless steel, silver, pewter, etc.
These procelain ceramic burnishing balls are 1/3 lighter than steel balls, consequently all types of flat and hollow ware items can be burnished without damage. Knives and other items are not dulled no matter how long they remain in the machine.
Motor 1/2 H.P., 3450 RPM 1 H.P., 3450 RPM 1 H.P., 3450 RPM
Compound Pump P:AAA (Constant) 6 GPH P:AAA (Constant) 6 GPH* P:AAA (Constant) 6 GPH*
Media Capacity 40Lbs 160 Lbs 160 Lbs
Weight 140 Lbs, w/o media 265 Lbs, w/o media 265 Lbs, w/o media
Dimensions
Power Requirement 6 amp 115V 12amp 115V 12amp 115V
Tub Opening 9"x 14" 20"x 16" 12"x24"
*Compound pumps on later model burnishers operate in conjunction with a 1 minute timer. When the burnisher is initially turned on,
the pump will run for 2 minutes, then turn off.
BB914 BB2016 BB1224
20-3/4" 1 x 1 5-3/4"
35-5/8" h
20" 1 x 23" w x 35" h 37" 1 x 25" w x 30" h
1/2
2-1. UNPACKING THE UNIT
1. Remove unit from shipping carton (See fig. 2-1.)
2. Lift unit from skid.
3. MODEL BB914. Remove media bags stowed in tub.
MODELS BB2016 and BB1224. Remove media bags stowed inside skid. (See fig. 2-2.)
4. MODELS BB914 and BB2016. To remove rear cover, push in and turn quick disconnect screws 1/4 turn counterclockwise. (See fig. 2-3.)
MODEL BB1224. To open front doors, push in and turn quick disconnect screws 1 /4 turn counter-clockwise. (See fig. 2-4.)
5. Remove compound tank from unit. (See fig. 2-5.) Remove packing material and compound from tank.
SECTION 2
INSTALLATION
Figure 2-2. Location of Media Bags (Models BB2016 and
BB1224)
Figure 2-1. Model BB2016 with Shipping Carton Removed Figure 2-3. Removing Rear Cover (Model BB2016)
3
MODEL BB1224. Place unit in desired operating location (near floor drain if possible). Level machine by loosening jam nut on adjustable feet and screwing feet in or out until unit is level. (See fig. 2-7.)
Figure 2-4. Model BB1224 with Front Doors Open
2. Be sure that compression springs are positioned correctly between upper and lower bumpers. (See fig. 2-
8.)
Figure 2-6. Installing Casters (Model BB2016)
Figure 2-5. Compound Tank Removed (Model 2016)
2-2. INSTALLATION
1. MODELS BB914 and BB2016. Lay unit on its side on
some of the foam packaging (to prevent scratching the finish) and install casters to bottom of unit. (See fig. 2-6.)
NOTE: One of the casters has a brake (large wing type nut
on side of wheel). The most convenient location for the brake caster is the corner directly under the motor starting switch. (See fig. 2-5.)
4
Figure 2-7. Adjustable Foot (Model BB1224)
Figure 2-8. Compression Springs Properly Positioned
3. Check the following to make sure nothing has come loose during shipment:
A. Drain hose assembly attached to tub.
B. Compound hose connected to compound pump and
tub.
C. Cords, hoses clear of motor belts.
4. Check Motor 0-ring belts for correct installation and tension (see fig. 2-9). If belt deflection is not approximately 1/2 inch, adjust as described in MOTOR BELT REPLACEMENT AND ADJUSTMENT (paragraph 4-6).
5. Uncoil motor cable and place on floor next to unit.
6. Install compound tank in unit and place compound pump in recess in bottom of tank. (See fig. 2-10.)
7. Place end of tub drain hose in compound tank.
8. Clean inside of media tub with a cloth dampened in menthal alcohol.
Figure 2-10. Compound Pump Installed In Tank
9. Open bag(s) and empty media into tub (approximately two level inches below compound inlet to tub). (See fig. 2-
11.)
10. If unit is to be put into service immediately, refer to operating instructions. If unit is not to be put into service immediately, replace cover.
Figure 2-9. Checking Belt Tension Figure 2-11. Emptying Media Bags Into Tub
5/6
3-1. GENERAL
Before putting unit in operation, be sure all steps outlined in installation instructions have been covered.
NOTE: On initial start-up, it is desirable to flush media
before initial use. This is accomplished by going thru steps described in paragraph 3-2 and running unit for approximately 1/2 hour, then draining the unit by following steps described in paragraph 3-4.
IMPORTANT
USE ONLY BLAKESLEE SPECIAL COMPOUND. USE OF OTHER COMPOUND MAY GIVE INCOMPLETE OR UNSATISFACTORY RESULTS. IN SOME CASES DAMAGE TO FINE SILVER COULD OCCUR.
UNDER NO CIRCUMSTANCES SHOULD ITEMS BE PLACED OR SOAKED IN DETAR-NISHING SOLUTION BEFORE BEING PLACED IN BURNISHER.
SECTION 3
OPERATION
3-2. PREPARING COMPOUND SOLUTION
(See fig. 3-1.)
1. MODEL BB914. Remove rear cover and add one oz. of compound to compound tank.
MODEL BB2016. Remove rear cover and add two oz. of compound to compound tank.
MODEL BB1224. Open front door and add two oz. of compound to compound tank.
2. Be sure end of tub drain hose is in compound tank and external drain hose is held in vertical position by the clip (BB1224 only).
3. Fill compound tank with water to full line (approximately
1 -1/2 inch from top of tank).
3-3. OPERATION
1. MODELS BB914 and BB2016. Replace rear cover. Place unit in desired operating position and lock brake on caster located under ON-OFF switch.
Figure 3-1. Adding Special Blakeslee Compound to Tank
(Models 914 & 2016)
2. Plug power supply cord into any convenient 115V outlet.
NOTE: Model BB914 requires 6 amp 115V circuit.
Models BB2016 and BB1224 require 12 amp 115V circuit.
3. MODEL BB914 and EARLY MODELS BB2016. Turn unit on. Motor and compound pump will continue to
run as long as switch is in the ON position.
MODEL BB1224 and LATE MODELS BB2016. Turn unit on. Compound pump will run for approximately
two minutes then stop automatically. This charge is adequate for 6 hours of operation under normal operating conditions.
NOTE: If unit is turned off for any reason, wait 10
minutes before restarting.
4. Deposit washed items in Burnisher tub.
7
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