Black & Decker JS650L User Manual

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA.

ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A

BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE

A SUGGESTION OR COMMENT, GIVE US ACALL. YOUR FEEDBACK IS VITAL TO BLACK & DECKER.

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PRODUCT

Catalog Number JS650L

90501515 JS650L 4/5/06 10:53 AM Page 1

GENERAL SAFETY RULES

WARNING! Read and understand all instructions. Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WARNING: To reduce the risk of injury, user must read instruction manual.

SAVE THESE INSTRUCTIONS

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust. Power tools create sparks which may ignite

the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions

can cause you to lose control.

2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce risk of electric shock

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock if

your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock. Replace or repair damaged cords. Make sure your extension cord is in good condition. Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s plug.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric

shock. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating

a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tool may result in serious personal injury.

b) Use safety equipment. Always wear eye protection. Safety equipment such as

dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150 240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more American Wire Gage Than Than 0-6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended

90501515 JS650L 4/5/06 10:53 AM Page 2

c) Avoid accidental starting. Ensure the switch is in the off-position before

plugging in. Carrying power tools with your finger on the switch or plugging in power

tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be

caught in moving parts. Air vents often cover moving parts and should also be avoided.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of these devices

can reduce dust-related hazards.

4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use

of the power tool for operations different from those intended could result in a hazardous situation.

5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

b) If the replacement of the supply cord is necessary, this has to be done by the

manufacturer or his agent in order to avoid a safety hazard.

Specific Safety Rules

a) Hold tool by insulated gripping surfaces when performing an operation where

the cutting tool may contact hidden wiring or its own cord. Contact with a "live"

wire will make exposed metal parts of the tool "live" and shock the operator.

b) Keep hands away from cutting area. Never reach underneath the material for

any reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

c) Use clamps or another practical way to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body leaves it unstable

and may lead to los of control.

d) Keep blades sharp. Dull blades may cause the saw to swerve or stall under

pressure.

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e) When cutting pipe or conduit ensure that they are free from water, electrical

wiring, etc. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay

on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

CAUTION: Wear appropriate hearing protection during use. Under some

conditions and duration of use, noise from this product may contribute to hearing loss.

The label on your tool may include the following symbols.

V................volts A ............amperes

Hz..............hertz W............watts

min ............minutes alternating current

..........direct current no ..........no load speed

............

Class II Construction

..........

earthing terminal

..............safety alert symbol .../min ........revolutions or

reciprocations per minute

mW............milliwatts nm ............wavelength in nanometers

II ................Class II Laser

SAFETY INSTRUCTIONS - LASERS

DANGER: Laser Radiation, avoid direct eye exposure, serious eye injury can result.

• Do not use optical tools such as a telescope or transit to view the laser beam.

• Position the laser so unintentional eye contact will be avoided.

• Do not operate the laser around children or allow children to operate the laser.

• Do not disassemble. Modifying the product in any way can increase the risk of laser radiation.

WARNING: Use of controls or adjustments or performance of procedures other than

those specified in this manual may result in hazardous laser radiation exposure.

• Do not adjust the laser on the saw unit, when the saw is plugged in.

• Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

• Use only with the specifically designated batteries in laser. Use of any other batteries may create a risk of fire.

• Store idle product out of reach of children and other untrained persons. Lasers are dangerous in the hands of untrained users.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one laser, may create a risk of injury when used on another laser.

• Repairs and servicing MUST be performed by a qualified repair facility. Repairs performed by unqualified personnel could result in serious injury.

• Do not remove or deface warning labels. Removing labels increases the risk of exposure to radiation.

• For indoor use only.

• This product is intended for use in a temperature range of 41°F(5°C) - 104°F(40°C).

90501515 JS650L 4/5/06 10:53 AM Page 4

For your convenience and safety, the following labels are on the laser. Pour plus de commodité et de sécurité, les étiquettes suivantes sont apposées sur le laser. Para su comodidad y seguridad, el láser incluye las siguientes etiquetas.

Features - JS650L

1. Jig Saw On/Off switch

2. Lock-on button

3. Variable Speed control knob

4. Saw blade clamp lever

5. Saw blade support roller

6. Saw blade

7. Shoe plate

8. Shoe plate locking knob

9. Saw blade storage compartment

10. Laser

11. Laser On/Off button

12. Laser adjustment screw

13. Finish Control System orbital selector

14. Dust blower

LASER RADIA TION DO NOT ST ARE INTO BEAM

CLASS 2 LAS ER PRODUCT

PER EN60825-1:11994+AII+A 2 Pmax- 2.8mW,

=633-670n m

90501515 JS650L 4/5/06 10:53 AM Page 5

WARNING/

ADVERTENCIA

To reduce the risk of injury, user

must read and understand instruction

manual. Use (2) AA size batteries.

Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual de instrucciones. Utilice (2) baterías AA

588808-01 Type 1 3V DC ---

ON/OFF

COMPLIES WITH 21CFR PARTS 1040.10 AND

1040.11 EXCEPT FOR DEVIATIONS PURSUANT TO LASER NOTICE NO.50, DATED JULY 26,2001.

LASER RADIATION DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

PER EN60825-1:11994+AII+A2 Pmax- 2.8mW,

Black & Decker (U.S.) Inc., Towson, MD 21286 U.S.A. 1-800-54-HOW-TO

Use with

compatible

B&D Jig

Saws.

LISTED 406A

=633-670nm

Made in China

90501515 JS650L 4/5/06 10:53 AM Page 6

OFF

Motor

Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.

SAVE THESE INSTRUCTIONS

ASSEMBLY

WARNING: Sharp blade. To prevent accidental operation, make sure that the tool is switched off and unplugged and that the saw blade has stopped before

performing the following operations. Failure to do this could result in serious personal injury. Used saw blades can be hot.

INSERTING THE SAW BLADE (FIG. A)

- Hold the saw blade (6) as shown, with teeth facing forward.

- Push the lever (4) downwards.

- Insert the shank of the saw blade into the blade holder (15) as far as it will go.

- Release the lever.

- Adjust the blade support roller as described below.

ADJUSTING THE BLADE SUPPORT ROLLER (FIG. B)

After inserting the blade, you need to adjust the blade support roller (5).

- Turn the locking knob (8) in direction A.

- Slide the blade support roller against the rear of the blade. The blade must locate in the central recess of the roller.

- Turn the locking knob (8) in direction B to lock the shoe plate in place.

OPERATING THE JIG SAW

WARNING: Laceration Hazard. To prevent loss of control, never use the tool when the saw shoe is loose or removed. Failure to do this could result in serious

personal injury.

ADJUSTING THE SHOE PLATE FOR BEVEL CUTS (FIG. C)

The shoe plate can be set to a left or right bevel angle of up to 45°.

- Turn the locking knob (8) in direction A to release the shoe plate (6).

- Pull the shoe plate (7) backwards and set it to the required angle. You can use the scale or a protractor to check the angle.

- Turn the locking knob (8) in direction B to lock the shoe plate in place. To reset the shoe plate for straight cuts:

- Turn the locking knob (8) in direction A to release the shoe plate (7).

- Pull the shoe plate backwards and set it to an angle of approximately 0.

- Push the shoe plate forward.

- Turn the locking knob (8) in direction B to lock the shoe plate in place. Make sure that the shoe plate is supported by the guide ribs.

VARIABLE SPEED CONTROL

- Set the variable speed control knob (3) to the required speed range. Use a high speed for wood, medium speed for aluminum and PVC and low speed for metals other then aluminum.

FINISH CONTROL SYSTEM ORBITAL SELECTOR

- For fast and efficient straight cuts in wood, set the selector (13) to the number “2”.

- For accurate straight and curve cutting and a smooth surface finish, set the turbo selector (13) to the number “1”.

- Set turbo orbital action selector (13) to the number “0” position for non-orbital cutting / metal cutting.

SWITCHING ON AND OFF

- To switch the tool on, press the switch (1). The tool speed depends on the variable speed control knob (3) setting.

- For continuous operation, press the lock-on button (2) and release the switch.

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- To switch the tool off, release the switch. To switch the tool off, when in continuous operation, press the switch once more and release it.

OPERATING THE LASER

Your saw is equipped with a laser which is turned on and off separately from the jig saw.

WARNING: NEVER aim the beam at a workpiece with a reflective surface. Bright shiny reflective sheet steel or similar reflective surfaces are not recommended for laser use. Reflective surfaces could direct the beam back toward the operator.

DANGER: LASER RADIATION. AVOID DIRECT EYE EXPOSURE. Do not stare into

the laser light source. Never aim light at another person or object other than the workpiece. Laser light can damage your eyes.

WARNING: DO NOT use tinted glasses to enhance the laser light. Tinted glasses

will reduce overall vision for the application and interfere with the normal operation of the tool.

INSTALLING THE BATTERIES (FIG. D)

Detach the laser from the jig saw by removing the screw (16) and pulling laser (10) forward. Insert 2 fresh 1.5 volt AAAbatteries making sure to match (+) and (-) terminals correctly. Reattach the laser.

WARNING: Batteries can explode, or leak, and can cause injury or fire. To reduce this risk:

• Carefully follow all instructions and warnings on the battery label and package.

• Always insert batteries correctly with regard to polarity (+ and -), marked on the battery and the equipment.

• Do not short battery terminals.

• Do not charge batteries.

• Do not mix old and new batteries. Replace all of them at the same time with new batteries of the same brand and type.

• Remove dead batteries immediately and dispose of per local codes.

• Do not dispose of batteries in fire.

• Keep batteries out of reach of children. “Transporting batteries can possibly cause fires if the battery terminals inadvertently

come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e. packed in suitcases and carryon luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.”

SWITCHING THE LASER ON AND OFF (FIG. D)

To turn the laser on, press in on the on/off button (17). To turn the laser off, press the button a second time. The laser button is “on” when subflush to the housing, and “off” when the laser button is flush.

ADJUSTING THE LASER SIDE TO SIDE (FIG. E) NOTE: Laser is intended to be a cutting aid and does not guarantee a precise cut.

Use laser adjustment screw (18) to align laser line with saw blade if needed.

WARNING: Laceration Hazard: DO NOT adjust the laser when the jig saw is plugged in.

WARNING: Laser circuit will reduce output visibility (power) of laser when overheated.

Laser may be not visible when saw is overloaded for prolonged period of time. Laser visibility (power) will gradually return back to normal when tool cools down even if the tool is unplugged.

WARNING: Do not leave overheated laser ON unattended. Make sure the switch is in the OFF position as shown in the inset of figure D. Remove the batteries to cut power

to the laser.

Hints for Optimum Use

GENERAL

- Use a high speed for wood, a medium speed for aluminum and PVC and a low speed for metals other than aluminum.

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SAWING LAMINATES

As the saw blade cuts on the upward stroke, splintering may occur on the surface closest to the shoe plate.

- Use a fine-tooth saw blade.

- Saw from the back surface of the workpiece.

- To minimize splintering, clamp a piece of scrap wood or hardboard to both sides of the workpiece and saw through this sandwich.

SAWING METAL

- Be aware that sawing metal takes much more time than sawing wood.

- Use a saw blade suitable for sawing metal.

- When cutting thin metal, clamp a piece of scrap wood to the back surface of the workpiece and cut through this sandwich.

- Spread a film of oil along the intended line of cut.

TROUBLESHOOTING

Problem Possible

Cause Possible Solution

• Unit will not start. • Cord not plugged in. • Plug tool into a working outlet.

• Circuit fuse is blown. • Replace circuit fuse. (If the product repeatedly

causes the circuit fuse to blow, discontinue use immediately and have it serviced at a Black & Decker service center or authorized servicer.)

• Circuit breaker is tripped. • Reset circuit breaker. (If the product repeatedly

causes the circuit breaker to trip, discontinue use immediately and have it serviced at a Black & Decker service center or authorized servicer.)

• Cord or switch is damaged. • Have cord or switch replaced at Black & Decker Service Center or Authorized Servicer

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.

ACCESSORIES

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

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SERVICE INFORMATION

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

TECHNICAL SPECIFICATIONS OF LASER:

Laser diode wavelength: 633-670nm (red color) Laser Class: Class II Working Range: Up to 6 inches (152mm) line span (depends on light

conditions) Batteries: 2 AAA alkaline (included) Voltage: 3 Volts Operating temperature: 41°F (5°C) - 104° F (40°C)

90501515 JS650L 4/5/06 10:53 AM Page 10

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MODE D’EMPLOI

N° de catalogue

JS650L

CONSERVER CE MANUEL POUR UN USAGE ULTÉRIEUR.

AVANT DE RETOURNER CE PRODUIT POUR

QUELQUE RAISON QUE CE SOIT, COMPOSER LE

1-800-544-6986

AVANT D’APPELER, AYEZ EN MAIN LE N° DE CATALOGUE ET LE CODE DE DATE. DANS LA PLUPART

DES CAS, UN REPRÉSENTANT DE BLACK & DECKER PEUT RÉSOUDRE LE PROBLÈME PAR

TÉLÉPHONE. SI VOUS AVEZ UNE SUGGESTION OU UN COMMENTAIRE, APPELEZ-NOUS. VOS

IMPRESSIONS SONT CRUCIALES POUR BLACK & DECKER.

ERCI

ERCIDD

’

AAVOIR

VOIR

CHOISI

LACK

& D

ECKER

ISITEZ

WWW

LACKAND

ECKER

COM

WNER

POUR

ENREGISTRER

VOTRE

NOUVEAU

PRODUIT

90501515 JS650L 4/5/06 10:53 AM Page 11

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