BJM Pumps PGV220-575T User Manual

INSTALLATION, OPERATION & MAINTENANCE MANUAL
PGV SERIES
VERTICAL DISCHARGE
Horizontal Electric Submersible Pumps
Read this manual carefully before installing, operating or servicing these pump models.
UObserve all safety information.U Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
Version 4/10/2013
TABLE OF CONTENTS
INTRODUCTION ....................................................................................................................................................... 4
SAFETY ....................................................................................................................................................................... 5
INSPECTION .............................................................................................................................................................. 6
TRANSPORTATION ................................................................................................................................................. 6
RECEIVING ................................................................................................................................................................ 6
PRE-INSTALLATION INSPECTION ................................................................................................................. 6
INSTALLATION: ....................................................................................................................................................... 7
WIRING: ...................................................................................................................................................................... 8
INTENDED METHODS OF CONNECTION .......................................................................................................... 9
THREE PHASE WIRING INSTRUCTION ......................................................................................................... 9
PUMP OPERATION ................................................................................................................................................ 11
MAINTENANCE AND INSPECTION ................................................................................................................... 12
DISPOSAL OF PUMP .............................................................................................................................................. 13
TROUBLE SHOOTING ........................................................................................................................................... 13
ASSEMBLING: ......................................................................................................................................................... 18
SECTIONAL VIEW OF PGV55, 75 & 110............................................................................................................. 19
SECTIONAL VIEW OF PGV220 ............................................................................................................................ 20
PGV SERIES PARTS LIST ..................................................................................................................................... 21
WARRANTY AND LIMITATION OF LIABILITY ............................................................................................. 23
START-UP REPORT FORM .................................................................................................................................. 24
NOTES: ...................................................................................................................................................................... 27
4

INTRODUCTION

This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM PumpsĀ® PGV Series horizontal submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump.
The submersible PGV Series pumps are designed to pump municipal; and industrial wastewater. The PGV Series pumps are not explosion-proof. They are not designed to pump volatile or flammable liquids.
Note: Consult chemical resistance chart for compatibility between pump materials and liquid before operating pump.
If you have any questions regarding the inspection, disassembly, assembly or testing please contact your BJM Pumps distributor, or BJM Pumps, LLC.
BJM Pumps, LLC 123 Spencer Plain Rd. Old Saybrook, CT 06475, USA
Information, including pump data sheets and performance curves, is also available on our web site: HUwww.bjmpumps.comU
For assistance with your electric power source, please contact a certified electrician.
Please pay attention to the following alert notifications. They are used to notify operators and maintenance personnel to pay special attention to procedures, to avoid causing damage to the equipment, and to avoid situations that could be dangerous to personnel.
NOTE: Instructions to aid in installation, operation, and maintenance or which clarify a procedure.
Fax: 860-399-7784 Phone: 877-256-7867 Phone: 860-399-5937
Immediate hazards that WILL result in severe personal injury or death. These instructions describe the procedure required and the injury which will result from failure to follow the procedure.
Hazards or unsafe practices that COULD result in severe personal injury or death. These instructions describe the procedure required, and the injury which could result from failure to follow the procedure.
Hazards or unsafe practices which COULD result in personal injury or product or property damage. These instructions describe the procedure required and the possible damage which could result from failure to follow the procedure.
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