Bird Technologies 61-89A-50 User Manual

YOU'RE HEARD, LOUD AND CLEAR.
Installation Instructions for
SBII 800 MHz Filter Conversion Kit
Part# 89-89A-05041-3/5/10/15/18/10-18/15-18
Manual Part Number
7-9424
8625 Industrial Parkway, Angola, NY 14006 Tel: 716-549-4700 Fax: 716-549-4772 sales@birdrf.com www.bird-technologies.com
Warranty
TX RX Systems Inc. warrants its products to be free from defe ct in material and w orkmanship at the time of sh ipmen t.
Our obligation under warranty is li mited to replacement or repa ir, at our option, of any such products that shall have been defective at the ti me of manu fact ure. TX RX Systems Inc. reserves the right to replace with merchandise of equal performance althou gh not i dentic al in e very way to that originally sold. TX RX Systems Inc. is not liable for dam- age caused by lightning or other natural disasters. No product will be accepted for repair or replacement without our prior written appr oval. The purc haser must prep ay all s hipping c harges o n ret ur ned p roducts. TX RX Systems Inc. shall in no event be liable for consequential damages, installa tio n costs or expense of a ny nature r esulting f rom the purchase or use of products , whet her or not the y are used in ac cordan ce wi th instruction s . This w arran ty is in li eu of all other warranties, either expressed or implied, inclu ding any implied war ranty or merc hantability of fitness. No repre­sentative is authorized to assume for TX RX Systems Inc. any other liability or warranty than set forth above in con­nection with our products or services.
TERMS AND CONDITIONS OF SALE
PRICES AND TERMS:
Prices are FOB seller’s plant in Angola, NY domestic packaging only, and are subject to change without notice. Fed­eral, State and local sales or excise taxes are not included in prices. When Net 30 terms are applicable, payment is due within 30 days of invoice date. All orders are subject to a $100.00 net minimum.
QUOTATIONS:
Only written quotations are valid.
ACCEPTANCE OF ORDERS:
Acceptance of orders is valid only when so acknowledged in writing by the seller.
SHIPPING:
Unless otherwise agreed at the time the order is placed, seller reserves the right to make partial shipments for which payment shall be made in accordance with seller’s stated terms. Shipments are made with transportation charges col­lect unless otherwise specified by the buyer. Seller’s best judgement will be used in routing, except that buyer’s routing is used where practicable. The seller is not responsible for selection of most economical or timeliest routing.
CLAIMS:
All claims for damage or loss in transit must be made promptly by the buyer against the carrier. All claims for shortages must be made within 30 days after date of shipment of material from the seller’s plant.
SPECIFICATION CHANGES OR MODIFICATIONS:
All designs and specifications of seller’s products are subject to change without notice provided the changes or modifi­cations do not affect performance.
RETURN MATERIAL:
Product or material may be returned for credit only after written authorization from the seller, as to which seller shall have sole discretion. In the event of such authorization, credit given shall not exceed 80 percent of the original pur­chase. In no case will Seller authorize return of material more than 90 days after shipment from Seller’s plant. Credit for returned material is issued by the Seller only to the original purchaser.
ORDER CANCELLATION OR ALTERATION:
Cancellation or alteration of acknowledged orders by the buyer will be accepted only on terms that protect the seller against loss.
NON WARRANTY REPAIRS AND RETURN WORK:
Consult seller’s plant for pricing. Buyer must prepay all transportation charges to seller’s plant. Standard shipping pol­icy set forth above shall apply with respect to return shipment from TX RX Systems Inc. to buyer.
DISCLAIMER
Product part numbering in photographs and drawings is accurate at time of printing. Part number labels on TX RX products supersede part numbers given within this manual. Information is subject to change without notice.
Bird Technologies Group TX RX Systems Inc.
Manual Part Number 7-9424
Copyright © 2006 TX RX Systems, Inc.
First Printing: July 2006
Version Number Version Date
1 07/24/06
Symbols Commonly Used
WARNING
CAUTION or ATTENTION
High Voltage
Use Safety Glasses
ESD Elecrostatic Discharge
Hot Surface
Electrical Shock Hazard
NOTE
Important Information
Bird Technologies Group TX RX Systems Inc.

Table of Contents

Section 1
General Description ........................................................................................... 1
Types of 800 MHz SBII Re-banding kits.............................................................. 1
Procedure for Non-18 MHz Systems ................................................................... 1
Procedure for 18 MHz Systems........................................................................... 3
Figures
Figure 1: Simplified block diagram of the Non-18 MHz SBII system ................... 1
Figure 2: Simplified block diagram of the18 Mhz SBII system ............................. 2
Drawings
3-20397 Assembly and Cabling Diagram for model 61-89A-50-A03-XX............. 4
3-20398 Assembly and Cabling Diagram for model 61-89A-50-B03-XX............. 5
3-20399 Assembly and Cabling Diagram for model 61-89A-50-C03-XX ............ 6
3-20400 Assembly and Cabling Diagram for model 61-89A-50-A05-XX............. 7
3-20401 Assembly and Cabling Diagram for model 61-89A-50-B05-XX............. 8
3-20402 Assembly and Cabling Diagram for model 61-89A-50-C05-XX ............ 9
3-20403 Assembly and Cabling Diagram for model 61-89A-50-A10-XX........... 10
3-20404 Assembly and Cabling Diagram for model 61-89A-50-B10-XX........... 11
3-20405 Assembly and Cabling Diagram for model 61-89A-50-C10-XX .......... 12
3-20406 Assembly and Cabling Diagram for model 61-89A-50-A15-XX........... 13
3-20407 Assembly and Cabling Diagram for model 61-89A-50-B15-XX........... 14
3-20408 Assembly and Cabling Diagram for model 61-89A-50-C15-XX .......... 15
3-19982 Assembly and Cabling Diagram for model 61-89A-50-A18-XX........... 16
3-20395 Assembly and Cabling Diagram for model 61-89A-50-B18-XX........... 17
3-20396 Assembly and Cabling Diagram for model 61-89A-50-C18-XX .......... 18
1-20225 Mount Panel Layout for SBII ............................................................... 19
Table of Contents Manual 7-9424-1 07/24/06

GENERAL DESCRIPTION

These instructions are for rebanding 800 Mhz Sig­nal Booster II systems in the field. Caution should be taken not to drop the filters or sharply bump the tuning rods located on the top of the filters, doing so could result in de-tuning of the filters. The con­version process consists of replacing the original filters with new ones, adding a signal sampler if required, replacing the Tee-connector as well as several critical length cables. If there are any ques­tions or concerns regarding the installation of this rebanding kit, please contact the customer service department at (716) 549-4700 extension 5044.

Types of 800 MHz SB II Re-banding kits

There are two types of rebanding kits available for the 800 MHz SB II system. Which type of kit you use will depend on whether your unit originally shipped from the factory with 18 MHz bandwidth duplexer assemblies (called 18 MHz systems) or with either 3/5/10/15 MHz bandwidth preselectors (called Non-18 MHz systems). The correct type of rebanding kit to use for your particular SB II system will be determined by the TXRX Sales Department at the time you place your order for the re-banding kit.

Procedure for Non-18 MHz Systems

Re-banding kits for systems that originally left the factory as Non-18 MHz systems will consist of replacement filters which have the new desired bandwidth, new tee-connectors, and several criti-
cal length cables. The filters are pre-tuned at the factory so the position of the tuning rods should not be changed. The conversion process consists of simply replacing the old filters, tee-connectors and cables with the new ones. A simplified block dia­gram for a Non-18 MHz SB II system is shown in Figure 1. The parts to be swapped out are indi­cated.
All work should be performed by a qualified elec­tronics technician familiar with the communications system. Refer to the system drawings at the back of this manual as a guide to the correct placement of assemblies and cables. Follow the instructions listed below in a step-by-step fashion.
1) Open the signal booster enclosure and turn OFF the AC power. Disconnect or turn OFF any battery back-up DC input.
2) Disconnect three cables from the two filters on the right side of the cabinet. Disconnect the cables at the filter. Two of cables run to a tee­connector and one of the cables runs to the card cage.
3) Disconnect the signal sampler from the filter. The right side filters should be ready for removal at this point.
4) Disconnect three cables from the two filters on the left side of the cabinet. Disconnect the
Signal
To
Cabinet
Connector
Sampler
Filter Filter
Replace Filters,
Cables and Tees
Filter Filter
Test Por t
Amp
Circulator
Circulator
Amp
Test Por t
Signal
Sampler
Replace Filters,
Cables and Tees
Figure 1: Simplified block diagram of the Non-18 MHz SB II system.
TXRX Systems Inc. Manual 7-9424-1 07/24/06 Page 1
To
Cabinet
Connector
cables at the filter. Two of cables run to a tee­connector and one of the cables runs to the card cage.
7) Install the replacement filters in reverse order making sure that the mounting plates are firmly attached to the cabinet.
Rebanding 3 MHz systems. SB II
NOTE
filter is mounted horizontally at the top of the cabinet. If you are rebanding a 3 MHz system to a higher bandwidth system then the extra filter will be removed permanently. Disconnect and discard the cable between the left side prese­lector and the extra filter.
5) Disconnect the signal sampler from the left side filter. The two left side filters should be ready for removal at this point.
6) Remove the screws which hold the filter mount­ing plates to the cabinet mounting panel and remove the filter assemblies from the cabinet. Use care when removing the filters so as not to damage any of the cables that are dangling in the cabinet.
NOTE
systems with an original 3 MHz bandwidth use an extra filter in series with the preselector on the left side of the cabinet. This extra
Rebanding 3 MHz systems. The extra filter should be removed from the cabinet first to provide addi­tional room to maneuver the remaining filters out of the cabinet.
8) Reconnect three cables to the two filters on the right side of the cabinet. Reconnect the cables at the filter. Two of the cables run to a tee-con­nector and one of the cables runs to the card cage.
9) Reconnect the signal sampler to the right side filter.
10) Reconnect three cables to the two filters on the
left side of the cabinet. Reconnect the cables at the filter. Two of the cables run to a tee-con­nector and one of the cables runs to the card cage.
11) Reconnect the signal sampler to the left side
filter.
12) Verify that all filters and cables have been rein-
stalled properly, the booster should look exactly as it did before installing the rebanding kit.
13) Energize the booster and verify correct opera-
tion.
Circulator
Amp
To
Cabinet
Duplexer
Connector
Signal
Signal
Sampler
Sampler
To
Duplexer
Cabinet
Connector
Amp
Figure 2: Simplified block diagram of the 18 MHZ SB II system.
TXRX Systems Inc. Manual 7-9424-1 07/24/06 Page 2
Circulator

Procedure for 18 MHz Systems

Re-banding kits for systems that originally left the factory as 18 MHz systems will consist of replace­ment filters which have the new desired bandwidth, new tee-connectors, several critical length cables, as well as a signal sampler. The filters are pre­tuned at the factory so the position of the tuning rods should not be changed. The conversion pro­cess consists of simply replacing the old filters (duplexer assemblies) with new filters, adding tee­connectors, cables, and signal samplers. In addi­tion, the circulators will be attached to the cabinet mounting plate instead of the duplexer assemblies. A simplified block diagram for a 18 MHz SB II sys­tem is shown in Figure 2. Note that the original duplexer assembly has the tee-connector, critical length cables, and signal sampler built-in. The re­banding kit includes these parts as individual assemblies.
All work should be performed by a qualified elec­tronics technician familiar with the communications system. Refer to the system drawings at the back of this manual as a guide to the correct placement of assemblies and cables. Follow the instructions listed below in a step-by-step fashion.
7) Install the tee-connectors and associated cables to the bottom connectors on the right and left side filters. Refer to the appropriate sys­tem drawing in the rear of this manual to make sure you have the correct cables going to the correct ports. These are length sensitive cables so it is important to connect them correctly. Install the 2 thru-hole connectors at the bottom of the cabinet.
8) Attach the card cage to the right and left filters with the supplied cables.
9) Attach the signal samplers to the filters as shown in the drawing.
10) Install the two circulators on the cabinet mount-
ing plate as shown in the drawing.
11) Install cables from the circulators to the power
amps and from the circulators to the signal samplers.
12) Verify that all filters and cables have been
installed properly. The booster should now look like the system drawing.
1) Open the signal booster enclosure and turn OFF the AC power. Disconnect or turn OFF any battery back-up DC input.
2) Disconnect and discard the 3 cables connected to the right and left side duplexer assembly. Including the thru-hole connectors at the bottom of the cabinet.
3) Disconnect and discard the remaining cable connected to the right and left side circulators.
4) Remove the mounting screws for the right and left side duplexer assemblies and remove them, with the attached circulators from the cabinet. Use care when removing the duplexer assem­blies so as not to damage any of the cables that are still in the cabinet.
5) Remove the circulators from the duplexer assemblies, they will be re-used.
6) Install the right and left side replacement filters (two on each side) making sure that the mount­ing plates are firmly attached to the cabinet.
13) Energize the booster and verify correct opera­tion.
TXRX Systems Inc. Manual 7-9424-1 07/24/06 Page 3
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