Bird Technologies 4314C User Manual

RF DIRECTIONAL
THRULINE
Model 4314C
®
WATTMETER
©Copyright 2012
Instruction Book Part Number 920-4314C Rev. A
by Bird Technologies Group
Bird Technologies Group

Safety Precautions

The following are general safety precautions that are not necessarily related to any specific part or procedure, and do not necessarily appear elsewhere in this publication. These precautions must be thoroughly understood and apply to all phases of operation and maintenance.
WARNING
Keep Away From Live Circuits
Operating Personnel must at all times observe general safety precautions. Do not
replace components or make adjustments to the inside of the test equipment
with the high voltage supply turned on. To avoid casualties, always remove power.
WARNING
Shock Hazard
Do not attempt to remove the RF transmission line while RF power is present.
WARNING
Do Not Service Or Adjust Alone
Under no circumstances should any person reach into an enclosure for the
purpose of service or adjustment of equipment except in the presence of
someone who is capable of rendering aid.
WARNING
Safety Earth Ground
An uninterruptible earth safety ground must be supplied from the main
power source to test instruments. Grounding one conductor of a two
conductor power cable is not sufficient protection. Serious injury or death can
occur if this grounding is not properly supplied.
WARNING
Resuscitation
Personnel working with or near high voltages should be familiar with modern
methods of resuscitation.
WARNING
Remove Power
Observe general safety precautions. Do not open the instrument with the
power on.
iii

Safety Symbols

WARNING
Warning notes call attention to a procedure, which if not correctly performed,
could result in personal injury.
CAUTION
Caution notes call attention to a procedure, which if not correctly performed,
could result in damage to the instrument.
Note: Calls attention to supplemental information.

Warning Statements

The following safety warnings appear in the text where there is danger to oper­ating and maintenance personnel, and are repeated here for emphasis.
WARNING
Exposure to RF power radiation and the possibility of RF shock or burns exist
with some operating conditions. Always be sure to turn off the transmitter
when connecting or disconnecting a wattmeter.
Be sure the transmission line is terminated into a load or antenna.
When a Plug-In Element is removed from the RF line socket, the line section
center conductor is exposed. Do not put fingers or other objects into the
Plug-In Element socket while RF power is applied.
On pages 3 and 9.
WARNING
Always be sure transmitter power is off before disconnecting the unit from
the transmission line.
On page 19.

Caution Statements

The following equipment cautions appear in the text and are repeated here for emphasis.
CAUTION
Do not drop the Thruline Wattmeter or its elements or subject them to hard blows.
The meter is shock mounted in the wattmeter housing, but its delicate mechanism
may be damaged by severe impact.
On page 3.
iv
CAUTION
Severe damage to the Plug-In Element or wattmeter can result from exposure
to excessive RF power. Make sure the Plug-In Element installed in the
wattmeter has a sufficiently high wattage rating to handle the line load when it
is first applied to the RF line.
On page 4.
CAUTION
Use reasonable care in handling. Do not drop or subject the wattmeter or
elements to hard blows as accuracy may be impaired or other damage may
result.
On pages 9 and 21.
CAUTION
Do not apply RF power to the wattmeter in excess of the full scale range of the
element.
On page 9.
CAUTION
When making low reflection readings using a more sensitive element, take care
to insert the element so that it senses reflected power only. Do not rotate the
element in the socket so that it is subjected to forward power. This can result in
damage to the Plug-In Element, the wattmeter, or both.
On page 14.
CAUTION
This instrument contains static sensitive electronic components. Before
opening or servicing the unit, make sure that you understand and practice
electrostatic discharge component handling. Failure to comply may result in
permanent damage to sensitive components.
On page 26.
CAUTION
If other than Female N type connectors are used, limit power and frequency to
the capabilities of the RF coaxial cable or connectors used. Damage to
connectors or errors in reading could result.
On page 26.
v

Safety Statements

USAGE
ANY USE OF THIS INSTRUMENT IN A MANNER NOT SPECIFIED BY THE MANUFACTURER MAY IMPAIR THE INSTRUMENT’S SAFETY PROTECTION.
USO
EL USO DE ESTE INSTRUMENTO DE MANERA NO ESPECIFICADA POR EL FABRICANTE, PUEDE ANULAR LA PROTECCIÓN DE SEGURIDAD DEL INSTRUMENTO.
BENUTZUNG
WIRD DAS GERÄT AUF ANDERE WEISE VERWENDET ALS VOM HERSTELLER BESCHRIEBEN, KANN DIE GERÄTESICHERHEIT BEEINTRÄCHTIGT WERDEN.
UTILISATION
TOUTE UTILISATION DE CET INSTRUMENT QUI N’EST PAS EXPLICITEMENT PRÉVUE PAR LE FABRICANT PEUT ENDOMMAGER LE DISPOSITIF DE PROTECTION DE L’INSTRUMENT.
IMPIEGO
QUALORA QUESTO STRUMENTO VENISSE UTILIZZATO IN MODO DIVERSO DA COME SPECIFICATO DAL PRODUTTORE LA PROZIONE DI SICUREZZA POTREBBE VENIRNE COMPROMESSA.
vi
SERVICE
SERVICING INSTRUCTIONS ARE FOR USE BY SERVICE ­TRAINED PERSONNEL ONLY. TO AVOID DANGEROUS ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO.
SERVICIO
LAS INSTRUCCIONES DE SERVICIO SON PARA USO EXCLUSIVO DEL PERSONAL DE SERVICIO CAPACITADO. PARA EVITAR EL PELIGRO DE DESCARGAS ELÉCTRICAS, NO REALICE NINGÚN SERVICIO A MENOS QUE ESTÉ CAPACITADO PARA HACERIO.
WARTUNG
ANWEISUNGEN FÜR DIE WARTUNG DES GERÄTES GELTEN NUR FÜR GESCHULTES FACHPERSONAL.
ZUR VERMEIDUNG GEFÄHRLICHE, ELEKTRISCHE SCHOCKS, SIND WARTUNGSARBEITEN AUSSCHLIEßLICH VON QUALIFIZIERTEM SERVICEPERSONAL DURCHZUFÜHREN.
ENTRENTIEN
L’EMPLOI DES INSTRUCTIONS D’ENTRETIEN DOIT ÊTRE RÉSERVÉ AU PERSONNEL FORMÉ AUX OPÉRATIONS D’ENTRETIEN. POUR PRÉVENIR UN CHOC ÉLECTRIQUE DANGEREUX, NE PAS EFFECTUER D’ENTRETIEN SI L’ON N’A PAS ÉTÉ QUALIFIÉ POUR CE FAIRE.
ASSISTENZA TECNICA
LE ISTRUZIONI RELATIVE ALL’ASSISTENZA SONO PREVISTE ESCLUSIVAMENTE PER IL PERSONALE OPPORTUNAMENTE ADDESTRATO. PER EVITARE PERICOLOSE SCOSSE ELETTRICHE NON EFFETTUARRE ALCUNA RIPARAZIONE A MENO CHE QUALIFICATI A FARLA.
vii
RF VOLTAGE MAY BE PRESENT IN RF ELEMENT SOCKET - KEEP ELEMENT IN SOCKET DURING OPERA TION.
DE LA TENSION H.F. PEAT ÊTRE PRÉSENTE DANS LA PRISE DE L'ÉLÉMENT H.F. - CONSERVER L'ÉLÉMENT DANS LA PRISE LORS DE L'EMPLOI.
HF-SPANNUNG KANN IN DER HF-ELEMENT-BUCHSE ANSTEHEN ­ELEMENT WÄHREND DES BETRIEBS EINGESTÖPSELT LASSEN.
PUEDE HABER VOL TAJE RF EN EL ENCHUFE DEL ELEMENTO RF ­MANTENGA EL ELEMENTO EN EL ENCHUFE DURANTE LA OPERACION.
IL PORTAELEMENTO RF PUÒ PRESENTARE VOLTAGGIO RF ­TENERE L'ELEMENTO NELLA PRESA DURANTE IL FUNZIONAMENTO.
viii

About This Manual

This manual covers the operating and maintenance instructions for the follow­ing models:
4314C

Changes to this Manual

We have made every effort to ensure this manual is accurate. If you discover any errors, or if you have suggestions for improving this manual, please send your comments to our Solon, Ohio factory. This manual may be periodically updated. When inquiring about updates to this manual refer to the part number and revi­sion on the title page.

Literature Contents

Chapter Layout

Introduction - Describes the features of the Thruline wattmeter, lists equip-
ment supplied and optional equipment.
Installation - Describes how to set up the Thruline wattmeter. Operating Instructions - Describes procedures required for operating the
wattmeter.
Maintenance - Lists routine maintenance tasks as well as troubleshooting for
common problems. Specifications and parts information are also included.
ix
x
Table of Contents
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Caution Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Changes to this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Literature Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1 4341C Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Purpose and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Performance Characteristics and Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Additional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Portability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chapter 3 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Traveling Wave Viewpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Coupling Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Peak Power Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 4 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Zero Adjust Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Plug-In Element Selection and Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CW Power Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Peak Power Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Load Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Determining VSWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Making Low Reflection Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Testing Lines, Connectors, Filters & Related Components . . . . . . . . . . . . . 14
Determining Attenuation with a Single Wattmeter . . . . . . . . . . . . . . . . 15
Open Circuit Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Short Circuit Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
xi
Measuring Percentage Of Positive Modulation . . . . . . . . . . . . . . . . . . . . . . 16
Performance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Line Section Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Testing the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replacing the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replacing the Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replacing the Instrumentation Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replacing the Quick-Change Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Calibrating the Wattmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PEAK Mode Zero Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PEAK Mode Gain Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
*Available QC Type Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
xii

Chapter 1 4341C Introduction

Purpose and Function

The Model 4314C Thruline Wattmeter is an insertion-type RF wattmeter designed to measure power flow and load match in 50 ohm coaxial transmission lines. It is intended for use on CW, AM, FM, SSB, TV, and pulse signals only.

Description

The Model 4314C Thruline Wattmeter is a portable unit contained in a die cast alu­minum housing. The unit is equipped with a plastic strap for carrying, four rubber shock feet on the base, and four rubber bumpers on the back which allow the unit to stand vertical or lie flat in a horizontal position when used. For additional protection, the meter is specially shock mounted. A slotted screw is provided on the lower front face of the meter for zeroing the pointer.
The RF line section face below the meter protrudes slightly from the wattmeter housing with the Plug-In Element socket in the center. The circuit module is mounted on the line section inside the housing. It has an attached phosphor bronze spring contact finger, which protrudes through a lateral hole and into the Plug-In Element socket on the RF line section. The finger has a button on its end which makes con­nection with the contacts of the Plug-in Element. The silver-plated brass RF line sec­tion is precision-made to provide the best possible impedance match to the coaxial RF transmission line in which the wattmeter is inserted. At each end of the line sec­tion are Bird Quick-Change type RF connectors, which may be quickly interchanged with any other Bird “QC” connectors.

Performance Characteristics and Capabilities

To make measurements, insert a Plug-In Element into the line section socket and rotate it to either stop. Point the element arrow in the source to load direction of power flow and the meter will display a reading of forward power. Rotate the ele­ment so that the arrow is pointed in the opposite direction to obtain a reflected power reading. With known values of forward and reflected power the load match can now be determined by calculating the VSWR or by using the graphs supplied in this manual (Figure 4 on page 12 and Figure 5 on page 13).
Setting the front panel toggle switch to PEAK mode gives the wattmeter the capability of indicating peak pulse or envelope power.
1

Power Requirements

The Model 4314C can operate from two different power sources. The wattmeter comes supplied with two 9 V alkaline batteries which typically provide 20 hours of operation. An AC adapter is also available rated at 100-240 +/- 10% VAC @ 50/60Hz.

Additional Equipment

The only additional equipment required by the Model 4314C is a Plug-In Ele­ment. Refer to www.bird-technologies.com able.
for a list of current elements avail-
2

Chapter 2 Installation

Portability

The Model 4314C is a portable instrument; the housing is not designed for fixed mounting. A strap is provided for carrying purposes.
Do not drop the Thruline Wattmeter or its elements or subject them to hard
blows. The meter is shock mounted in the wattmeter housing, but its delicate
mechanism may be damaged by severe impact.
When transporting the Thruline Wattmeter, it is best to insert the original dust plug, or a Plug-In Element with the arrow pointed down, in the measuring socket, and secure it with the catch. This will shunt the meter and serve to pro­tect it by dampening the pointer action during handling or shipping. Also, set the wattmeter control to CW mode. In this position, any unnecessary battery drain will be avoided. Handle the Plug-In Elements with care at all times as their calibration could be disturbed if they are dropped.
Exposure to RF power radiation and the possibility of RF shock or burns exist
with some operating conditions. Always be sure to turn off the transmitter
when connecting or disconnecting a wattmeter.
Be sure the transmission line is terminated into a load or antenna.
When a Plug-In Element is removed from the RF line socket, the line section
center conductor is exposed. Do not put fingers or other objects into the
Plug-In Element socket while RF power is applied.
CAUTION
WARNING

Connections

The Model 4314C Wattmeter is normally supplied with two Female N type connec­tors which are of the Bird Quick-Change “QC” design. Other “QC” connectors are available as listed in the Replacement Parts. See “Replacement Parts” on page 32.
1. Insert the Model 4314C Thruline Wattmeter in coaxial transmission lines of 50 ohms nominal impedance.
Note: The signal source and load connections can be made to either
side of the wattmeter with no difference in effect. Use a coaxial trans­mission line fitted with suitable matching RF connectors. If cables of other than 50 ohms impedance are used, a mismatch will occur which could cause serious inaccuracies in the readings.
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