Bird Technologies 4304A User Manual

RF DIRECTIONAL
THRULINE® WATTMETER
MODEL 4304A
©Copyright 2011
Instruction Book Part Number 920-4304A Rev. F
Thruline
® and
by Bird Electronic Corporation
® are registered trademarks
of Bird Electronic Corporation
THIS page intentionally left blank
16

Safety Precautions

The following are general safety precautions that are not necessarily related to any specific part or procedure, and do not necessarily appear elsewhere in this publication. These precautions must be thoroughly understood and apply to all phases of operation and maintenance.
WARNING
Keep Away From Live Circuits
Operating Personnel must at all times observe general safety precautions. Do not
replace components or make adjustments to the inside of the test equipment
with the high voltage supply turned on. To avoid casualties, always remove power.
WARNING
Shock Hazard
Do not attempt to remove the RF transmission line while RF power is present.
WARNING
Do Not Service Or Adjust Alone
Under no circumstances should any person reach into an enclosure for the
purpose of service or adjustment of equipment except in the presence of
someone who is capable of rendering aid.
WARNING
Safety Earth Ground
An uniterruptible earth safety ground must be supplied from the main power
source to test instruments. Grounding one conductor of a two conductor
power cable is not sufficient protection. Serious injury or death can occur if
this grounding is not properly supplied.
WARNING
Resuscitation
Personnel working with or near high voltages should be familiar with modern
methods of resuscitation.
WARNING
Remove Power
Observe general safety precautions. Do not open the instrument with the
power on.
iii

Safety Symbols

WARNING
Warning notes call attention to a procedure, which if not correctly performed,
could result in personal injury.
CAUTION
Caution notes call attention to a procedure, which if not correctly performed,
could result in damage to the instrument.
The caution symbol appears on the equipment indicating there is important information in the instruction manual regarding that par­ticular area
Note: Calls attention to supplemental information.

Warning Statements

The following safety warnings appear in the text where there is danger to oper­ating and maintenance personnel, and are repeated here for emphasis.
WARNING
Never attempt to connect or disconnect equipment RF equipment from the
transmission line while RF power is being applied.
Leaking RF energy is a potential health hazard.
WARNING
When working with RF powers of 200 watts or more, the potential of the
center conductor of the line section will exceed 100 volts.
Do not touch the center conductor while RF power is on.
iv

Caution Statements

The following equipment cautions appear in the text whenever the equipment is in danger of damage, and are repeated here for emphasis.
CAUTION
Do not drop. Calibration could be disturbed or the meter could be damaged
as a result.
CAUTION
Above 800 MHz, do not exceed 150 W RF power.
CAUTION
RF power must not exceed range switch setting.
CAUTION
Do not attempt to remove the RF center conductor. This will damage the line
section.
CAUTION
When handling the circuit board, use caution:
Do not bend the dc contact finger that extends into the line section.
Do not lose the contact finger insulator or the
spacers on the mounting screws.
Do not disturb the potentiometer settings.
v

Safety Statements

USAGE
ANY USE OF THIS INSTRUMENT IN A MANNER NOT SPECIFIED BY THE MANUFACTURER MAY IMPAIR THE INSTRUMENT’S SAFETY PROTECTION.
USO
EL USO DE ESTE INSTRUMENTO DE MANERA NO ESPECIFICADA POR EL FABRICANTE, PUEDE ANULAR LA PROTECCIÓN DE SEGURIDAD DEL INSTRUMENTO.
BENUTZUNG
WIRD DAS GERÄT AUF ANDERE WEISE VERWENDET ALS VOM HERSTELLER BESCHRIEBEN, KANN DIE GERÄTESICHERHEIT BEEINTRÄCHTIGT WERDEN.
UTILISATION
TOUTE UTILISATION DE CET INSTRUMENT QUI N’EST PAS EXPLICITEMENT PRÉVUE PAR LE FABRICANT PEUT ENDOMMAGER LE DISPOSITIF DE PROTECTION DE L’INSTRUMENT.
IMPIEGO
QUALORA QUESTO STRUMENTO VENISSE UTILIZZATO IN MODO DIVERSO DA COME SPECIFICATO DAL PRODUTTORE LA PROZIONE DI SICUREZZA POTREBBE VENIRNE COMPROMESSA.
vi
SERVICE
SERVICING INSTRUCTIONS ARE FOR USE BY SERVICE ­TRAINED PERSONNEL ONLY. TO AVOID DANGEROUS ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO.
SERVICIO
LAS INSTRUCCIONES DE SERVICIO SON PARA USO EXCLUSIVO DEL PERSONAL DE SERVICIO CAPACITADO. PARA EVITAR EL PELIGRO DE DESCARGAS ELÉCTRICAS, NO REALICE NINGÚN SERVICIO A MENOS QUE ESTÉ CAPACITADO PARA HACERIO.
WARTUNG
ANWEISUNGEN FÜR DIE WARTUNG DES GERÄTES GELTEN NUR FÜR GESCHULTES FACHPERSONAL. ZUR VERMEIDUNG GEFÄHRLICHE, ELEKTRISCHE SCHOCKS, SIND WARTUNGSARBEITEN AUSSCHLIEßLICH VON QUALIFIZIERTEM SERVICEPERSONAL DURCHZUFÜHREN.
ENTRENTIEN
L’EMPLOI DES INSTRUCTIONS D’ENTRETIEN DOIT ÊTRE RÉSERVÉ AU PERSONNEL FORMÉ AUX OPÉRATIONS D’ENTRETIEN. POUR PRÉVENIR UN CHOC ÉLECTRIQUE DANGEREUX, NE PAS EFFECTUER D’ENTRETIEN SI L’ON N’A PAS ÉTÉ QUALIFIÉ POUR CE FAIRE.
ASSISTENZA TECNICA
LE ISTRUZIONI RELATIVE ALL’ASSISTENZA SONO PREVISTE ESCLUSIVAMENTE PER IL PERSONALE OPPORTUNAMENTE ADDESTRATO. PER EVITARE PERICOLOSE SCOSSE ELETTRICHE NON EFFETTUARRE ALCUNA RIPARAZIONE A MENO CHE QUALIFICATI A FARLA.
vii
RF VOLTAGE MAY BE PRESENT IN RF ELEMENT SOCKET - KEEP ELEMENT IN SOCKET DURING OPERATION.
DE LA TENSION H.F. PEAT ÊTRE PRÉSENTE DANS LA PRISE DE L'ÉLÉMENT H.F. - CONSERVER L'ÉLÉMENT DANS LA PRISE LORS DE L'EMPLOI.
HF-SPANNUNG KANN IN DER HF-ELEMENT-BUCHSE ANSTEHEN ­ELEMENT WÄHREND DES BETRIEBS EINGESTÖPSELT LASSEN.
PUEDE HABER VOLTAJE RF EN EL ENCHUFE DEL ELEMENTO RF ­MANTENGA EL ELEMENTO EN EL ENCHUFE DURANTE LA OPERACION.
IL PORTAELEMENTO RF PUÒ PRESENTARE VOLTAGGIO RF ­TENERE L'ELEMENTO NELLA PRESA DURANTE IL FUNZIONAMENTO.
viii

About This Manual

This manual covers the operating and maintenance instructions for the follow­ing models:
43 43P 4301 4305A 4431 4527
4521 4522 4526

Changes to this Manual

We have made every effort to ensure this manual is accurate. If you discover any errors, or if you have suggestions for improving this manual, please send your comments to our Solon, Ohio factory. This manual may be periodically updated. When inquiring about updates to this manual refer to the part number and revi­sion on the title page.
Literature Contents

Chapter Layout

Introduction Describes the features of the 43 Wattmeter, lists equipment
supplied and optional equipment, and provides power-up instructions.
Theory of Operation Describes how the 43 Wattmeter works and Installation Describes how to set up and prepare the 43 Wattmeter for use. Operation - All instructions necessary to operate the equipment appears in
this chapter.
Maintenance Lists routine maintenance tasks as well as troubleshooting for
common problems.
Model Differences — Describes how each indivdual models vary from each other.
Specifcations Specifications and parts information are included in this
chapter.
ix
Table of Contents
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Caution Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Changes to this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Travelling Wave Viewpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Coupling Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Load Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Standing Wave vs. Traveling Wave Viewpoint . . . . . . . . . . . . . . . . . . . . . . . . 5
ρ vs. φ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Impedance Mismatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Load Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 4 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
VSWR Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Zero Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Element Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Back Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Line Section Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Meter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Calibration Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Seup Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calibrating a Bird Element 4304A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
xiii
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Available “QC” Type Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
xiv

Chapter 1 Introduction

5
15
50
150
500
6-7/8”
(175 mm)
4”
(100 mm)
2-3/8”
(59 mm)
“QC” CONNECTORS
FEMALE N NORMALLY
SUPPLIED
4”
(100 mm)
1-3/4”
(44 mm)
POWER RANGE
SWITCH
ELEMENT
Purpose and Function
The Bird 4304A Wattmeter is an in-line sensor that measures RF power and load match in 50Ω coaxial transmission lines. It can be used with CW, AM, FM, and TV modulation, but not pulse modulation. It is supplied with a special broadband element with a frequency range of 25 to 1000 MHz. It can measure up to 500 W, depending on the frequency, and has a maximum VSWR of 1.07 with the stan­dard “N” connectors. A range switch allows the full scale power to be reduced for greater accuracy.
The wattmeter is portable, with an included carrying strap. It has an aluminum housing and an easily removed back cover, with bumpers on the base and back that allow the meter to stand or lie flat. For additional protection, the microammeter is specially shock mounted. A screw on the lower front face of the meter is used to zero the pointer. Below the meter face, the RF line section pro­trudes slightly from the wattmeter housing with the element socket in the center.
The RF line section is precision machined to provide the best possible imped­ance match to the transmission line under test. A formed phosphor-bronze spring finger protrudes into the element socket to make contact with the ele­ment. At each end of the line section are Bird Quick-Change RF connectors that may be interchanged with any other Bird “QC” connector. The wattmeter hous­ing does not interfere with connector changes.
Combining the Thruline Wattmeter with a Bird Termaline Load Resistor creates an accurate absorption wattmeter. With this combination, readings only need to be taken in the forward direction because the reflected power will be negligible.

Figure 1 Bird 4304A Thruline Wattmeter Outline Drawing

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