BINDER KMF 115 User Manual
Model
Art. No.
KMF 720 (E5.3)
9020-0192, 9120-0192
Operating Manual
APT.line™ KMF (E5.3)
Constant climate chambers
with enlarged temperature and humidity range
with program control
BINDER GmbH
Address Post office box 102
D-78502 Tuttlingen
Tel. +49 7462 2005 0
Fax +49 7462 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 2005 555
Service Fax +49 7462 2005 93 555
Service E-Mail service@binder-world.com
Service Hotline USA +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS +7 495 988 15 16
Issue 07/2014 Art. N0. 7001-0285
EG – KONFORMITÄTSERKLÄRUNG
Anbieter / Supplier / Fournisseur:
BINDER GmbH
Anschrift / Address / Adresse:
Im Mittleren Ösch 5, D-78532 Tuttlingen
Produkt / Product / Produit:
Konstantklimaschränke mit erweitertem Temperatur- und Feuch-
avec plages de température et d'humidité étendues
Typenbezeichnung / Type / Type:
KMF 115, KMF 240, KMF 720
EC – declaration of conformity
EC - DECLARATION OF CONFORMITY
CE - DECLARATION DE CONFORMITE
tebereich
Constant climate chambers with enlarged temperature and humidity range
Armoires d’essais climatiques pour des conditions constantes
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:
The products described above are in conformity with the following EC guidelines:
Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie
2006/95/EG
Low voltage directive
2006/95/EC
Directive basse tension
2006/95/CE
EMV-Richtlinie
2004/108/EG
EMC Directive
2004/108/EC
Directive CEM
2004/108/CE
Richtlinie 2006/95/EG des Europäischen Parlaments und des Rates
vom 12. Dezember 2006 zur Angleichung der Rechtsvorschriften der
Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung
innerhalb bestimmter Spannungsgrenzen
Council Directive 2006/95/EC of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits
Directive 2006/95/CE du Parlement Européen et du Conseil du 12 décembre 2006 concernant le rapprochement des législations des États
membres relatives au matériel électrique destiné à être employé dans
certaines limites de tension
Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates
vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der
Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur
Aufhebung der Richtlinie 89/336/EWG.
Directive 2004/108/EC of the European Parliament and of the Council of
15 December 2004 on the approximation of the laws of the Member
States relating to electromagnetic compatibility and repealing Directive
98/336/EEC.
Directive 2004/108/CE du Parlement Européen et du Conseil du 15
décembre 2004 relative au rapprochement des législations des États
membres concernant la compatibilité électromagnétique et abrogeant le
directive 98/336/CEE.
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.
The products described above, corresponding to this, bear the CE-mark.
Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
KMF (E5.3) 07/2014 page 2/98
1 / 2
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:
The products described above are in conformity with the following harmonized standards:
Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
EN 61010-1:2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und
Laborgeräte – Teil 1: Allgemeine Anforderungen (DIN EN 61010-1:2011,
VDE 411-1:2011)
Safety requirements for electrical equipment for measurement, control,
and laboratory use – Part 1: General requirements (IEC 61010-1:2010,
BS EN 61010-1:2010)
Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 1: Prescriptions générales (CEI 610101:2010, NF EN 61010:2011)
EN 61010-2-010:2003 Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regel- und
Laborgeräte – Teil 2-010: Besondere Anforderungen an Laborgeräte für
das Erhitzen von Stoffen (DIN EN 61010-2-010:2004)
Safety requirements for electrical equipment for measurement, control,
and laboratory use – Part 2-010: Particular requirements for laboratory
equipment for the heating of materials (IEC 61010-2-10:2005, BS EN
61010-2-10:2003)
Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 2-010 : Prescriptions particulières pour
appareils de laboratoire utilisés pour l’échauffement des matières (CEI
61010-2-10:2003, NF EN 61010-2-10:2005)
EMV / EMC / CEM:
EN 61326-1:2013 Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-
Anforderungen - Teil 1: Allgemeine Anforderungen (DIN EN 613261:2013, VDE 0813-20-1:2013)
Electrical equipment for measurement, control and laboratory use EMC requirements - Part 1: General requirements (IEC 61326-1:2012,
BS EN 61326-1:2013)
Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM - Partie 1: Exigences générales (CEI 613261:2012, NF EN 61326-1:2013)
D-78532 Tuttlingen, 02.06.2014
BINDER GmbH
P. M. Binder
Geschäftsführender Gesellschafter
Managing Director
Directeur général
J. Bollaender
Leiter F & E
Director R & D
Chef de service R&D
2 / 2
KMF (E5.3) 07/2014 page 3/98
Product registration
KMF (E5.3) 07/2014 page 4/98
Content
EC – declaration of conformity ...................................................................................................................... 2
Product registration ....................................................................................................................................... 4
1. SAFETY .................................................................................................................. 8
1.1 Legal considerations ........................................................................................................................... 8
1.2 Structure of the safety instructions ...................................................................................................... 8
1.2.1 Signal word panel ...................................................................................................................... 8
1.2.2 Safety alert symbol .................................................................................................................... 9
1.2.3 Pictograms ................................................................................................................................. 9
1.2.4 Word message panel structure ............................................................................................... 10
1.3 Localization / position of safety labels on the unit ............................................................................. 11
1.4 Type plate .......................................................................................................................................... 12
1.5 General safety instructions on installing and operating the constant climate chamber ..................... 13
1.6 Intended use ...................................................................................................................................... 15
1.7 Resistance of the humidity sensor against harmful substances ....................................................... 16
2. UNIT DESCRIPTION ............................................................................................ 17
2.1 Unit overview ..................................................................................................................................... 18
2.2 Lateral control panel, right side ......................................................................................................... 19
2.3 Lateral control panel, left side (option) .............................................................................................. 20
2.4 Instrument box .................................................................................................................................. 21
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 21
3.1 Unpacking, and checking equipment and completeness of delivery................................................. 21
3.2 Guidelines for safe lifting and transportation ..................................................................................... 22
3.3 Storage .............................................................................................................................................. 23
3.4 Location of installation and ambient conditions ................................................................................. 23
4. INSTALLATION AND CONNECTIONS ................................................................ 25
4.1 Spacer for wall distance .................................................................................................................... 25
4.2 Wastewater connection ..................................................................................................................... 26
4.3 Freshwater supply ............................................................................................................................. 27
4.3.1 Automatic fresh water supply via water pipe ........................................................................... 27
4.3.2 Manual fresh water supply via external freshwater can (option).............................................. 28
4.3.3 Connection kit for connecting the unit to the water main ......................................................... 28
4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via BINDER
INDIVIDUAL customized solutions) ........................................................................................ 29
4.4 Electrical connection ......................................................................................................................... 31
5. START UP ............................................................................................................ 32
5.1 Function overview of the MB1 display program controller ................................................................. 32
5.2 Operating modes ............................................................................................................................... 33
5.3 Performance after power failures ...................................................................................................... 33
5.4 Turning on the unit ............................................................................................................................ 34
6. MB1 CONTROLLER SETTINGS .......................................................................... 35
6.1 Selection of the MB1 program controller’s menu language .............................................................. 35
6.2 Function overview of the MB1 program controller displays ............................................................... 36
6.3 Menu settings in the “User-settings” menu ....................................................................................... 37
6.4 Menu settings in the “User Level” menu ........................................................................................... 38
KMF (E5.3) 07/2014 page 5/98
7. GRAPHIC REPRESENTATION OF THE HISTORICAL MEASUREMENT (CHART
RECORDER FUNCTION) ..................................................................................... 39
7.1 Setting the storage rate ..................................................................................................................... 41
8. MANUAL MODE ................................................................................................... 42
8.1 Entering the set point values ............................................................................................................. 42
8.2 Performance after power failure in Manual Mode ............................................................................. 43
9. PROGRAM OPERATION ..................................................................................... 44
9.1 Menu-based program entry ............................................................................................................... 44
9.2 Entry of temperature values and fan speed ...................................................................................... 45
9.3 Entry of humidity values .................................................................................................................... 47
9.4 Selecting between “set-point ramp” and “set-point step” .................................................................. 48
9.5 Program entry as “set-point ramp” or as “set-point step” .................................................................. 48
9.6 Information on programming different temperature or humidity transitions ...................................... 51
9.7 Repetition of a section or several sections within a program ............................................................ 52
9.8 Performance after power failure in Program Mode ........................................................................... 52
9.9 Starting a previously entered program .............................................................................................. 53
9.10 Deleting a program ............................................................................................................................ 53
9.11 Template for temperature profile ....................................................................................................... 54
9.12 Template for humidity profile ............................................................................................................. 55
9.13 Program table template for temperature and fan speed rate ............................................................ 56
9.14 Program table template for humidity ................................................................................................. 57
10. TEMPERATURE SAFETY DEVICES ................................................................... 58
10.1 Over temperature protective device (class 1) ................................................................................... 58
10.2 Safety controller (temperature safety device class 3.1) .................................................................... 58
10.2.1 Safety controller set-point types .............................................................................................. 58
10.2.2 Checking and setting safety controller set-point type and safety controller set-point .............. 59
10.3 Temperature safety device class 3.3 (DIN 12880) (option) ............................................................... 60
10.3.1 Temperature safety device class 3.1 ....................................................................................... 61
10.3.2 Temperature safety device class 3.2 ....................................................................................... 62
11. NOTIFICATION AND ALARM FUNCTIONS ........................................................ 63
11.1 Notification and alarm system overview (auto diagnosis system) ..................................................... 63
11.2 Messages concerning the humidity system....................................................................................... 64
11.3 Resetting the notification or alarm messages ................................................................................... 65
12. HUMIDITY SYSTEM ............................................................................................. 66
12.1 Function of the humidifying and dehumidifying system ..................................................................... 67
13. DEFROSTING AT REFRIGERATING OPERATION ............................................ 69
14. OPTIONS .............................................................................................................. 70
14.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................. 70
14.2 Interface RS 422 (option) .................................................................................................................. 70
14.3 Data logger kits (option) .................................................................................................................... 70
14.4 Analog outputs for temperature and humidity (option) ...................................................................... 71
14.5 Keyboard locking (option) .................................................................................................................. 71
14.6 Additional flexible Pt 100 temperature sensor (option) ..................................................................... 72
14.7 External freshwater and wastewater cans (option) ........................................................................... 72
14.7.1 Mounting the freshwater can ................................................................................................... 73
14.7.2 Mounting the wastewater can .................................................................................................. 74
14.7.3 Mounting with wastewater recycling ........................................................................................ 75
14.8 BINDER Pure Aqua Service (option) ................................................................................................. 76
KMF (E5.3) 07/2014 page 6/98
15. MAINTENANCE, CLEANING, AND SERVICE ..................................................... 76
15.1 Maintenance intervals, service .......................................................................................................... 76
15.2 Cleaning and decontamination .......................................................................................................... 77
15.2.1 Cleaning ................................................................................................................................... 77
15.2.2 Decontamination ...................................................................................................................... 79
15.3 Sending the unit back to BINDER GmbH .......................................................................................... 80
16. DISPOSAL ............................................................................................................ 80
16.1 Disposal of the transport packing ...................................................................................................... 80
16.2 Decommissioning .............................................................................................................................. 81
16.3 Disposal of the unit in the Federal Republic of Germany .................................................................. 81
16.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .. 82
16.5 Disposal of the unit in non-member states of the EC ........................................................................ 83
17. TROUBLESHOOTING ......................................................................................... 84
18. TECHNICAL DESCRIPTION ................................................................................ 87
18.1 Factory calibration and adjustment ................................................................................................... 87
18.2 Over current protection...................................................................................................................... 87
18.3 Definition of usable volume ............................................................................................................... 87
18.4 KMF technical data ............................................................................................................................ 88
18.5 Equipment and options KMF ............................................................................................................. 90
18.6 Spare parts and accessories ............................................................................................................. 91
18.7 Dimensions KMF 720 ........................................................................................................................ 92
19. CONTAMINATION CLEARANCE CERTIFICATE ................................................ 93
19.1 For units located outside North America and Central America ......................................................... 93
19.2 For units in North America and Central America ............................................................................... 96
KMF (E5.3) 07/2014 page 7/98
Dear customer,
For the correct operation of the constant climate chamber KMF, it is important that you read this operating
manual completely and carefully and observe all instructions as indicated. Failure to read, understand and
follow the instructions may result in personal injury. It can also lead to damage to the unit and/or poor
equipment performance.
1. Safety
This operating manual is part of the components of delivery. Always keep it handy for reference. The device should only be operated by laboratory personnel especially trained for this purpose and familiar with
all precautionary measures required for working in a laboratory. Observe the national regulations on minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of the
operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and unit damage.
Observe the safety instructions in this operating manual.
Carefully read the complete operating instructions of the constant climate chamber
KMF.
1.1 Legal considerations
This operating manual is for informational purposes only. It contains information for installing, start-up,
operation and maintenance of the product. Note: the contents and the product described are subject to
change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing
agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on the
part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.
1.2 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.2.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal word,
the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious (irreversible) injury.
KMF (E5.3) 07/2014 page 8/98
CAUTION
Warning signs
Electrical hazard
Hot surface
Scalding hazard
Danger of frost
or chemical burns
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury.
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.
1.2.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.2.3 Pictograms
Lifting hazard
Risk of corrosion and /
Harmful substances
Explosive atmosphere
High humidity
Biohazard
Stability hazard
Pollution Hazard
KMF (E5.3) 07/2014 page 9/98
Mandatory action signs
instructions
plug
Wear protective gloves
Prohibition signs
water
Mandatory regulation
Environment protection
Do NOT touch
Information to be observed in order to ensure optimum function of the product.
Read operating
Do NOT spray with
Disconnect the power
Wear safety goggles
Do NOT climb
Lift with mechanical
assistance
1.2.4 Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action.
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
KMF (E5.3) 07/2014 page 10/98
Pictograms (warning signs)
Service label
1.3 Localization / position of safety labels on the unit
The following labels are located on the unit:
Hot surface (inner glass door next to the glass door handle)
Burning and scalding hazard (unit rear)
Figure 1: Position of labels on the unit rear
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
KMF (E5.3) 07/2014 page 11/98
Indications of the type plate (example)
Information
BINDER
Manufacturer: BINDER GmbH
KMF 720
Model designation
Constant climate chamber
Device name
Built
2014
Serial no. of the unit
Serial No.
00-00000
Year of construction
Nominal temperature
100 °C / 212 °F
Nominal temperature
Enclosure protection
IP 20
IP type of protection acc. to EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880
Class
3.1
Class of temperature safety device
Art. No.
9020-0192
Art. no. of the unit
Project No.
---
Optional: Special application acc. to project no.
3,10 kW
Nominal power
200-240 V 1 N ~
Nominal voltage +/-10%, phase indication
12,9 A
Nominal current
50/60 Hz
Power frequency
(15 bar / 218 PSI)
R 134A - 0,41 kg
Refrigerant type and filling weight
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
Symbol on the type plate
Information
Nominal temperature
100°C
3,10 kW
MAX. OPERATING PRESSURE 15 BAR
212°F
200-240 V 1 N ~
R 134A - 0,41 KG
Class
IP 20
DIN 12880
3.1
Art. No.
US PATS 4585923 / 5222612 / 5309981
Project No.
5405194 / 5601143 / 5773287 / 6079403
Built
2014
Constant climate chamber
D 78532 Tuttlingen / Germany
Internet: www.binder-world.com
KMF 720 Serial No. 00-00000
1.4 Type plate
The type plate sticks to the left side of the unit, bottom right-hand.
Enclosure protection
Temp. safety device
9020-0192
12,9 A
50/60 Hz
Figure 2: Type plate (example of KMF 720 regular unit 9020-0192)
Tel. + 49 (0) 7462/ 2005-0
Contains fluorinated greenhouse gases
covered by the Kyoto Protocol
E5.3 Made in Germany
Max. operating pressure 15 bar Max operating pressure in the refrigerating system
CE conformity marking
Electrical and electronic equipment manufactured / placed
on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive
2002/96/EC on waste electrical and electronic equipment
(WEEE).
The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia.
KMF (E5.3) 07/2014 page 12/98
1.5 General safety instructions on installing and operating the constant climate
chamber
With regard to operating the constant climate chamber KMF and to the installation location, please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH
1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany.
BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to
chamber safety are replaced in the event of failure with original spare parts.
To operate the unit, use only original BINDER accessories or accessories from third-party suppliers authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
CAUTION
Danger of overheating.
Damage to the unit.
∅ Do NOT install the unit in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the constant climate chamber KMF in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the unit in potentially explosive areas.
∅ KEEP explosive dust or air-solvent mixtures AWAY from the unit.
The constant climate chamber KMF does not dispose of any measures of explosion protection.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT introduce any substance into the constant climate chamber which is combus-
tible or explosive at working temperature.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature
inside the chamber must lie below the flash point or below the sublimation point of the charging material.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the contained moisture constituent and its behavior with the addition of heat energy and humidity.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture
constituent or by reaction products that may arise during the temperature process. Take adequate
measures to exclude such risks prior to putting the constant climate chamber into operation.
KMF (E5.3) 07/2014 page 13/98
DANGER
Electrical hazard.
Danger of death.
∅ The unit must NOT become wet during operation or maintenance.
The constant climate chambers were produced in accordance with VDE regulations and were routinely
tested in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The glass doors, the glass door handles, and the inner chamber will become hot
during operation.
Danger of burning.
∅ Do NOT touch the glass doors, the inner surfaces or the charging material during opera-
tion.
WARNING
Stability hazard.
Danger of injury.
Damage to the unit and the charging material.
Housing cover breakaway.
∅ Do NOT climb on the lower housing cover.
∅ Do NOT load the lower housing cover with heavy objects while the unit door is open.
KMF (E5.3) 07/2014 page 14/98
1.6 Intended use
Constant climate chambers series KMF are suitable for exact conditioning of harmless materials. A mixture of any component of the charging material with air must NOT be explosive. The operating temperature must lie below the flash point or below the sublimation point of the charging material.
Other applications are not approved.
Constant climate chambers series KMF are not classified as medical devices as defined by the
Medical Device Directive 93/42/EEC.
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 15) are part of the intended use.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT introduce any substance combustible or explosive at working temperature into
the constant climate chamber.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel, aluminum, and copper. Such ingredients include in
particular acids and halides. Any corrosive damage caused by such ingredients is excluded
from liability by BINDER GmbH.
WARNING: If customer should use a BINDER chamber running in non-supervised continuous
operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples
to split such specimen or samples and store them in at least two chambers, if this is feasible.
KMF (E5.3) 07/2014 page 15/98
threshold limit value
with permanent load
Substance
Formula
ppm
mg/m3
ppm
mg/m3
Ammonia
NH3
20
14
5500
4000
Acetone
CH3COCH3
500
1200
3300
8000
Benzene
300
1200
150000
Chlorine
Cl2
0.5
1.5
0.7 2 Acetic acid
CH3COOH
10
25
800
2000
Ethyl acetate
CH3COOC2H5
400
1400
4000
15000
Ethanol
C2H5OH
500
960
3500
6000
Ethylene glycol
HOCH2CH2OH
10
26
1200
3000
Formaldehyde
HCHO
0.3
0.37
2400
3000
Isopropanol
(CH3)2CHOH
200
500
4800
12000
Methanol
CH3OH
200
260
3500
6000
Methyl ethyl ketone
C2H5COCH3
200
590
3300
8000
Ozone
O3
0.1
0.2
0.5 1 Hydrochloric acid
HCl 2 3
300
500
Hydrogen sulphide
H2S
10
15
350
500
Nitrogen oxides
NOx
5 9 5 9 Sulphur dioxide
SO2
5
13 5 13
Toluol
C6H5CH3
100
380
1300
5000
Xylene
C6H4(CH3)2
100
440
1300
5000
1.7 Resistance of the humidity sensor against harmful substances
The following list of harmful substances refers only to the humidity sensor and does not include any other
materials incorporated in the unit or prohibited substances in relation to explosion protection.
Some gases - especially clean gases - do not have any influence on the humidity sensor. Others do have
a very small influence, whereas others may influence the sensor to a larger extent.
• The following gases do not influence the sensor and the humidity measurement: Argon (Ar), carbon
dioxide (CO
• The following gases do not or to a minor extent influence the sensor and the humidity measurement:
Butane (C
• The following gases do not, or to a minor extent influence the sensor and the humidity measurement,
provided that the indicated loads are not exceeded:
),helium (He), hydrogen (H2), neon (Ne), nitrogen (N2), nitrous oxide (N2O), oxygen (O2)
2
), ethane (C2H6), methane (CH4), natural gas propane (C3H8)
4H10
Maximum work place
Tolerated concentration
These values are to be considered as approximate values. The sensor resistance largely depends on
the temperature and humidity conditions during the time of exposure to harmful substances. Avoid
simultaneous condensation. Tolerated error of measurement: ± 2 %r.H. The maximum work place
threshold limit value is one that can be regarded as harmless for humans.
• Vapors of oil and fat are dangerous for the sensor because they may condensate at the sensor and
thus prevent its function (insulating layer). For similar reasons it is not possible to measure smoke
gases.
KMF (E5.3) 07/2014 page 16/98
2. Unit description
The constant climate chambers KMF are equipped with a multifunctional microprocessor display controller
with 2-channel technology for temperature and humidity plus a digital display accurate to one-tenth of a
degree resp. 0.1% r.H. With its comprehensive program control functions, the display program controller
MB1 permits the high precision performance of temperature and humidity cycles.
With its microprocessor controlled humidifying and dehumidifying system the KMF is a high-precision
constant climate chamber. It completely meets the requirements of the stipulated stability and durability
tests for industrial products:
The APT.line™ preheating chamber system guarantees high level of spatial and time-based temperature
precision, thanks to the direct and distributed air circulation into the interior. The fan supports exact attainment and maintenance of the desired temperature accuracy.
Furthermore, it permits simulating exactly and over long periods constant conditions for other applications
such as sample conditioning for material testing of paper, textiles, plastics, building materials, etc.
A resistance humidifying system humidifies the air. For this purpose, use deionized (demineralized) water.
The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness.
The inner chamber, the pre-heating chamber and the interior side of the doors are all made of stainless
steel V2A (German material no. 1.4301, US equivalent AISI 304). The housing is RAL 7035 powdercoated. All corners and edges are also completely coated.
All unit functions are easy and comfortable to use thanks to their clear arrangement. Major features are
easy cleaning of all unit parts and avoidance of undesired contamination.
The efficient program controller is equipped with a multitude of operating functions, in addition to recorder
and alarm functions. Programming of test cycles is easily accomplished via the modern MB1 color-display
controller and is also possible directly with a computer via Intranet in connection with the communication
software APT-COM™ 3 DataControlSystem (option, chap. 14.1). The constant climate chamber KMF
comes equipped with an Ethernet serial interface for computer communication. In addition, the BINDER
communication software APT-COM™ 3 permits networking up to 30 units and connecting them to a PC
for controlling and programming, as well as recording and representing temperature and humidity data.
For further options, see chap.18.5.
The KMF 720 is equipped with four castors. Both front castors can be easily locked via the attached
brakes.
The chambers can be operated in a temperature range from -10 °C / 14 °F up to +100 °C / 212 °F and in
a humidity range of 10% r.H. to 90% r.H.
For the control ranges of temperature and humidity, see diagram (chap. 12).
KMF (E5.3) 07/2014 page 17/98
(A)
(D)
2.1 Unit overview
(B)
(C)
Figure 3: KMF 720
(A) Instrument box
(B) Door handles
(C) Outer door
(D) Refrigerating machine and humidity generation module
KMF (E5.3) 07/2014 page 18/98
2.2 Lateral control panel, right side
(2)
(3)
(4)
(5)
(6)
(7)
Figure 4: Lateral control panel KMF at the right side of the humidity module
with options analog outputs and additional Pt 100 sensor
(2) Main power switch ON/OFF
(3) Humidity switch ON/OFF
(4) DIN-socket additional Pt 100 sensor (option)
(5) DIN-socket analog outputs (option)
(6) Ethernet interface with indication of the MAC address for computer communication
(7) RS422 interface (for service purpose only)
KMF (E5.3) 07/2014 page 19/98
2.3 Lateral control panel, left side (option)
(8)
(9)
Figure 5: Lateral control panel KMF (option) at the left side of the humidity module
with option temperature safety device class 3.3
(8) Temperature safety device class 3.1 (part of option safety device class 3.3)
(9) Temperature safety device class 3.2 (part of option safety device class 3.3)
KMF (E5.3) 07/2014 page 20/98
2.4 Instrument box
(1)
Figure 6: Triangle instrument box
(1) MB1 microprocessor program controller with 2-channel technology for temperature and humidity
3. Completeness of delivery, transportation, storage, and installa-
tion
3.1 Unpacking, and checking equipment and completeness of delivery
After unpacking, please check the unit and its optional accessories, if any, based on the delivery receipt
for completeness and for transportation damage. Inform the carrier immediately if transportation damage
has occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This has
no impact on the function and performance of the unit.
Please remove any transportation protection devices and adhesives in/on the unit and on the doors and
remove the operating manuals and accessory equipment.
CAUTION
Sliding or tilting of the unit.
Damage to the unit.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the unit using the door, the handle, or the lower housing.
Lift the units from the pallet using technical devices (fork lifter). Set the fork lifter only
from the front or rear in the middle of the unit.
∅ Do NOT set the fork lifter from the unit side.
If you need to return the unit, please use the original packing and observe the guidelines for safe lifting
and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 16.1.
KMF (E5.3) 07/2014 page 21/98
Note on second-hand units (Ex-Demo-Units):
Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly
tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly.
Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit.
3.2 Guidelines for safe lifting and transportation
The front castors can be blocked by brakes. After operation, please observe the guidelines for temporarily
decommissioning the unit (chap. 16.2). Please move the units with castors only when empty and on an
even surface, otherwise the castors may be damaged.
CAUTION
Sliding or tilting of the unit.
Damage to the unit.
Risk of injury by lifting heavy loads.
Transport the unit in its original packaging only.
For moving or shipping, secure the constant climate chamber with transport straps.
∅ Do NOT lift or transport the unit using the door, the handle, or the lower housing.
Lift the units using technical devices (fork lifter). Set the fork lifter only from the front or
rear in the middle of the unit.
∅ Do NOT set the fork lifter from the unit side.
You can order transport packing for moving or shipping purposes from BINDER service.
Permissible ambient temperature range during transport:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F.
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Transport below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the unit.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
KMF (E5.3) 07/2014 page 22/98
Danger of corrosion on the housing after operating at humidity values > 70 % r.H. for
) and close the tap of the
3.3 Storage
Intermediate storage of the unit is possible in a closed and dry room. Observe the guidelines for temporary decommissioning (chap. 16.2).
Permissible ambient temperature range during storage:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Storage below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the unit.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
Permissible ambient humidity: max. 70 % r.H., non-condensing
CAUTION
Condensation by excess humidity.
a long period.
Dry the appliance completely before shut-down:
• Set the humidity to 0 % r.H. and turn on humidity switch (3).
• Set the temperature set point to 60 °C / 140 °F for approx. 2 hours (Manual mode).
• Only then, shut down the unit at the main power switch (2
water supply.
When after storage in a cold location you transfer the unit to its warmer installation site, condensation may
form. Before start-up, wait at least one hour until the chamber has attained ambient temperature and is
completely dry.
3.4 Location of installation and ambient conditions
Set up the constant climate chamber on a flat, even surface, and in a well-ventilated, dry location and
align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see
technical data, chap. 18.4). The chambers are designed for setting up inside a building (indoor use).
CAUTION
Danger of overheating.
Damage to the unit.
∅ Do NOT set up unit in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
KMF (E5.3) 07/2014 page 23/98
CAUTION
• Permissible ambient temperature range during operation: +18 °C / 64.4 °F to +32 °C / 89.6 °F. At
elevated ambient temperature values, fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient temperature of +25 °C / 77 °F to which the specified technical data relate. Deviations from the
indicated data are possible for other ambient conditions.
With each degree of ambient temperature >25 °C / 77 °F, the refrigeration power decreases by
1.5 K.
• Permissible ambient humidity: 70 % r.H. max., non-condensing
When operating the chamber at temperature set-points below ambient temperature, high ambient humidity may lead to condensation on the unit.
• Installation height: max. 2000 m above sea level.
A water tap (1 bar to 10 bar) is necessary for the installation of the humidification system (chap. 4.3). If no
suitable in-house water connection is available, you can manually supply water by filling the freshwater
can (option, chap. 14.7).
To avoid any possible water damage, provide a floor drain at the location of the device. Select
a suitable installation site to avoid any consequential damage by splashing water.
When placing several units of the same size side by side, maintain a minimum distance of 250 mm / 9.84
in between each unit. Wall distances: rear 100 mm / 3.9 in, sides 160 mm / 6.29 in. Spacing above the
unit of at least 100 mm / 3.9 in must also be accounted for.
Danger by stacking.
Damage to the units.
∅ Do NOT place constant climate chambers on top of each other.
To completely separate the unit from the power supply, you must disconnect the power plug. Install the
unit in a way that the power plug is easily accessible and can be easily pulled in case of danger.
With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing) several times a year.
Avoid any conductive dust in the ambiance according to the unit layout complying with pollution degree 2
(IEC 61010-1).
Do not install or operate the constant climate chamber KMF in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the unit in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the unit.
After turning off the unit, you must close the tap of the water supply. Install the unit in a way that the
freshwater supply is easily accessible.
In case of a prolonged temporal decommissioning: Leave the unit door open or remove the access port
plugs.
KMF (E5.3) 07/2014 page 24/98
4. Installation and connections
4.1 Spacer for wall distance
Please fix both spacers with the supplied screws at the unit rear. This serves to ensure the prescribed
minimum distance to the rear wall of 100 mm / 3.94 in.
Figure 7: Spacer for wall distance
Figure 8: Rear KMF with mounted spacers
KMF (E5.3) 07/2014 page 25/98
with hose
with screw
4.2 Wastewater connection
Fasten the wastewater hose to the wastewater connection “OUT” (11) on the rear of the unit (olive ∅ 14
mm). Observe the following points:
• You can use a part of the supplied water hose as a drainage hose. In case another hose is used, it has
to be permanently resistant against at least 95 °C / 203 °F.
• Mount the wastewater hose with a maximum positive inclination of 1 m and a maximum total length of
3 m.
• Protect both ends of the drainage hose with two of the four supplied hose clamps.
Waste water is collected in an internal can with a volume of approx. 0.5 liters. It is pumped off
only when required, thus there is no continuous waste water flow.
(22)
(9)
(12) (11)
Figure 9: Rear view KMF with water connections
(9) Power cable
(11) Wastewater connection “OUT”
olive for hose ½“
(12) Freshwater connection “IN”
thread ¾’’ for hose ½“, with union nut
(22) Socket for optional freshwater can (chap.
14.7.1)
Protect the waste water supply at both sides with the supplied hose clamps.
KMF (E5.3) 07/2014 page 26/98
CAUTION
For the water supply, fix the delivered adapter with hose olive on the thread at the rear of
4.3 Freshwater supply
Connect the waste water pipe before connecting the unit to a freshwater pipe or filling the
freshwater can (option, chap. 14.7).
You can supply the unit with freshwater via a water pipe or by manually filling a freshwater can (option,
chap. 14.7).
Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
Calcification of the humidifying system.
Damage to the unit.
Operate the unit with deionized (demineralized) water only.
Types of suitable water quality:
• Deionized water from a water treatment installation already existing at the customer's site. Conductivity
from 1 µS /cm up to a maximum of 20 µS/cm. (Water, which is in equilibrium with the CO
and has a conductivity below 1 µS/cm (ultrapure water), may cause acid corrosion due to its low pH.)
• Water treated by the optional water treatment system BINDER Pure Aqua Service (disposable system).
A reusable measuring equipment to assess the water quality is included (chap. 14.8).
BINDER GmbH is NOT responsible for the water quality at the user’s site.
Any problems and malfunctions that might arise following use of water of deviating quality is
excluded from liability by BINDER GmbH.
The warranty becomes void in the event of use of water of deviating quality.
in the air,
2
4.3.1 Automatic fresh water supply via water pipe
An enclosure inside the unit contains the connection kit for freshwater and wastewater. Install the freshwater connection using either the enclosed water hose or another pressure-resistant one. To accomplish
this, remove the cover of the freshwater connection “IN” (12) on the rear of the unit. Protect both ends of
the hose with two of the four supplied hose clamps.
Before turning on the unit, check the connection for leaks. Water supply is automatically effected via the
freshwater connection “IN” (12).
As the appliance only lets in water when required, there is no continuous water flow.
• Supply pressure 1 to 10 bar when connecting to a water pipe
• Water type: deionized (demineralized) water
• Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
• The water intake should be provided with a shut-off slide or water-tap.
•
the chamber.
• Protect the water supply at one side with the supplied hose clamp.
KMF (E5.3) 07/2014 page 27/98
4.3.2 Manual fresh water supply via external freshwater can (option)
If no house water connection with suitable water is available, you can manually supply water by filling a
freshwater can (option, volume: 20 liters / 0.71 cu.ft. You can attach the freshwater can on the rear of the
unit or place it next to the unit (chap. 14.7).
To guarantee humidification during 24 hours even at high humidity set-points with manual water supply, we recommend filling the freshwater can (option) daily at the end of the day.
4.3.3 Connection kit for connecting the unit to the water main
A safety kit against flooding caused by burst water hoses is enclosed with the constant climate chamber. It
consists of the following:
• Hose burst protection device
• Hose nozzle with screwing
• 4 hose clamps
• 6m water hose, divisible for the feed hose and drain
Protection principle of hose burst protection:
Whenever a strong water flow of about 18 l / min. occurs, e.g. caused by a burst water hose, a valve au-
tomatically cuts off the water supply, which can be heard as a clicking noise. The water supply now remains shut until it is manually released.
Assembly:
Screw the hose burst protection device onto a water tap with a G¾ inch right turning thread connection.
The connection is self-sealing. Establish the connection between the safety kit and the chamber with a
part of the supplied hose. Protect both ends of the hose by the supplied hose clamps.
We recommend connecting the hose as the last step in order to avoid twisting the hose while screwing on
the safety kit.
Open the water tap slowly in order to avoid actuating the hose burst protection device.
Figure 10: Assembly of the connection kit
Release of the reflux protection device:
In case the burst protection device has interrupted the water supply, first find the reason and remove it as
necessary. Close the water tap. Release the valve by a half left-turn of the upper knurled part. You can
hear the release of the valve as a clicking noise. Tighten the burst protection device against the water tap
by a right turn. Open the water tap slowly afterwards.
KMF (E5.3) 07/2014 page 28/98
Maintenance of the assembly of the hose burst protection device:
Calcification can impair valve function. We recommend an annual inspection by a skilled plumber. The
plumber should demount the safety kit to check the valve by hand for function, calcification or blockage.
CAUTION
Danger of calcification.
Impairment of valve function.
Have a plumber inspect the valve annually.
Remove calcifications by citric acid or acetic acid solutions.
Continue by testing the function and tightness of the mounted unit
Check: Quickly open the water tap while there is no chamber connected – the valve should cut off the
water flux without any delay.
4.3.4 Safety kit: Hose burst protection device with reflux protection device (available
via BINDER INDIVIDUAL customized solutions)
A safety kit with a reflux protection device is available for protection of the drinking water system, acc. to
DIN 1988 part 4, and against flooding caused by burst water hoses.
Protection principles:
Whenever a strong water flow of about 18 l / min. occurs, e.g. caused by a burst water hose, a valve automatically cuts off the water supply, which can be heard as a clicking noise. The water supply now remains shut until it is manually released.
A possible endangering of the drinking water system depends on the risk potential of the charging material. Under unfavorable conditions (e.g. decreasing pressure inside the tap water system), drained off
charging material could be sucked out of the chamber via the steam generator into the tap water system
and therefore contaminate the drinking water. According to standard DIN 1988, part 4, the safety kit with
reflux protection device provides security in case of short-term utilization of substances with low risk potential. When using substances bearing a higher risk potential, install a pipe disconnector to assure absolute protection. It is the user’s responsibility to prevent (according to national standards) any reflux of contaminated water from getting into the drinking water system.
Assembly:
The standard supplied parts – hose burst protection device, hose nozzle with screwing – are not needed.
Screw the pre-mounted assembly of the hose burst protection and reflux protection devices onto a water
tap with a G¾ inch right turning thread connection. The connection is self-sealing. Establish the connection between the safety kit and the chamber with a part of the supplied hose. Protect both ends of the
hose with the supplied hose clamps.
We recommend connecting the hose as the last step in order to avoid twisting it while screwing on the
safety kit.
Open the water tap slowly in order to avoid actuating the hose burst protection device.
KMF (E5.3) 07/2014 page 29/98
Figure 11: Assembly of the safety kit (hose burst protection and reflux protection devices)
Release of the reflux protection device:
In case the hose burst protection device interrupts the water supply, first find the reason and remove it as
necessary. Close the water tap. Release the valve by a half left-turn of the upper knurled part. You can
hear the release of the valve as a clicking noise. Tighten the burst protection device against the water tap
by a right turn. Open the water tap slowly afterwards.
Maintenance of the assembly of hose burst protection and reflux protection devices:
Calcification can impair the function of both valves. We recommend an annual inspection by a skilled
plumber. The plumber should remove the safety kit with the reflux protection device to check both valves
by hand for proper function and calcification or blockage.
CAUTION
Danger of calcification.
Impairment of valve function.
Have a plumber inspect the two valves annually.
Remove calcifications by citric acid or acetic acid solutions.
Continue by testing the function and tightness of the mounted unit.
Check: Quickly open the water tap while there is no chamber connected – the valve should cut off the
water flux without any delay.
KMF (E5.3) 07/2014 page 30/98
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