Operating Manual
Translation of the original operating manual
KBF-S / KBF-S-UL (E6)
Constant climate chambers with RD4 controller
Model Model version Art. No.
KBF-S 240 KBFS240-230V 9020-0366, 9120-0366
KBF-S 240-UL KBFS240UL-240V 9020-0367, 9120-0367
KBF-S 720 KBFS720-230V 9020-0368, 9120-0368
KBF-S 720-UL KBFS720UL-240V 9020-0369, 9120-0369
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0
Fax: +49 7462 2005 100 Internet: http://www.binder-world.com
E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555
Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com
Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS: +7 495 988 15 16
Issue 08/2018 Art. No. 7001-0357
Content
1. SAFETY .................................................................................................................. 5
1.1 Legal considerations ........................................................................................................................... 5
1.2 Structure of the safety instructions ...................................................................................................... 5
1.2.1 Signal word panel ...................................................................................................................... 5
1.2.2 Safety alert symbol .................................................................................................................... 6
1.2.3 Pictograms ................................................................................................................................. 6
1.2.4 Word message panel structure ................................................................................................. 7
1.3 Localization / position of safety labels on the chamber ...................................................................... 7
1.4 Type plate ........................................................................................................................................... 8
1.5 General safety instructions on installing and operating the chambers ............................................. 10
1.6 Intended use ..................................................................................................................................... 11
1.7 Operating instructions ....................................................................................................................... 12
1.8 Measures to prevent accidents ......................................................................................................... 12
1.9 Resistance of the humidity sensor against harmful substances ....................................................... 13
2. CHAMBER DESCRIPTION .................................................................................. 14
2.1 Chamber overview ............................................................................................................................ 15
2.2 Rear chamber view ........................................................................................................................... 16
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 17
3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 17
3.2 Guidelines for safe lifting and transportation .................................................................................... 18
3.3 Storage .............................................................................................................................................. 18
3.4 Location of installation and ambient conditions ................................................................................ 19
4. INSTALLATION AND CONNECTIONS................................................................ 21
4.1 Water supply ..................................................................................................................................... 21
4.1.1 Types of suitable water quality ................................................................................................ 21
4.1.2 BINDER Pure Aqua Service (option) ...................................................................................... 21
4.1.3 Installation of freshwater supply .............................................................................................. 22
4.2 Condensate collection pan ................................................................................................................ 25
4.2.1 KBF-S 115: Installation of the condensate collection pan ....................................................... 25
4.2.2 KBF-S 240, 720, 1020: Installation of the condensate collection pan .................................... 26
4.3 Electrical connection ......................................................................................................................... 27
5. FUNCTIONAL OVERVIEW OF THE RD4 CHAMBER CONTROLLER ............... 28
5.1 Menu structure of the controller and access levels .......................................................................... 29
5.2 Performance during and after power failures .................................................................................... 30
6. START UP ............................................................................................................ 30
7. TEMPERATURE AND HUMIDITY SET-POINT ENTRY ....................................... 31
7.1 Temperature set-point entry .............................................................................................................. 31
7.2 Humidity set-point entry .................................................................................................................... 31
8. SPECIAL CONTROLLER FUNCTIONS – TURNING OFF THE HUMIDITY
SYSTEM ............................................................................................................... 32
9. PASSWORD ......................................................................................................... 33
9.1 Password request ............................................................................................................................. 33
9.2 Assign and modify a password ......................................................................................................... 34
9.2.1 Assign and modify the User password .................................................................................... 34
9.2.2 Assign and modify the Admin password ................................................................................. 34
KBF-S (E6) 08/2018 page 2/88
10. TEMPERATURE SAFETY DEVICES ................................................................... 35
10.1 Over temperature protective device (class 1) ................................................................................... 35
10.2 Overtemperature safety controller class 3.1 ..................................................................................... 35
10.2.1 Setting the safety controller mode ........................................................................................... 36
10.2.2 Setting the safety controller value ........................................................................................... 36
10.2.3 Message and measures in the state of alarm ......................................................................... 37
10.2.4 Function check ........................................................................................................................ 37
11. GENERAL CONTROLLER SETTINGS ................................................................ 38
11.1 Selecting the controller’s menu language ......................................................................................... 38
11.2 Selecting the temperature unit .......................................................................................................... 38
11.3 Setting the current date ..................................................................................................................... 39
11.4 Setting the current time ..................................................................................................................... 40
11.5 Function “Language selection at restart” .......................................................................................... 40
11.6 Setting the chamber address ............................................................................................................ 41
11.7 Display brightness ............................................................................................................................. 41
12. TOLERANCE RANGE SETTINGS ....................................................................... 42
12.1 Setting the delay time for tolerance range alarm .............................................................................. 42
12.2 Setting the temperature tolerance range .......................................................................................... 42
12.3 Setting the humidity tolerance range ................................................................................................ 43
13. ALARM FUNCTIONS ........................................................................................... 44
13.1 Alarm messages ............................................................................................................................... 44
13.2 Activating / deactivating the audible alarm (alarm buzzer) ............................................................... 45
14. ETHERNET NETWORK SETTINGS .................................................................... 45
14.1 Showing the network settings ........................................................................................................... 45
14.1.1 Showing the chamber‘s MAC address .................................................................................... 45
14.1.2 Showing the IP address .......................................................................................................... 46
14.1.3 Showing the subnet mask ....................................................................................................... 46
14.1.4 Showing the standard gateway ............................................................................................... 46
14.1.5 Showing the DNS server address ........................................................................................... 47
14.1.6 Showing the DNS chamber name ........................................................................................... 47
14.2 Changing the configuration of the network settings .......................................................................... 47
14.2.1 Selecting the type of IP address assignment (automatic / manual) ........................................ 48
14.2.2 Selecting the type of assignment of the DNS server address (automatic / manual) .............. 48
14.2.3 Assigning the IP address ......................................................................................................... 48
14.2.4 Setting the subnet mask .......................................................................................................... 49
14.2.5 Setting the standard gateway .................................................................................................. 50
14.2.6 Assigning the DNS server address ......................................................................................... 50
15. DATA RECORDER .............................................................................................. 51
15.1 Recorded data ................................................................................................................................... 51
15.2 Storage capacity ............................................................................................................................... 51
15.3 Setting the storage rate for the “DL1” recorder data ......................................................................... 52
15.4 Deleting the data recorder ................................................................................................................ 52
16. USB MENU: DATA TRANSFER VIA USB INTERFACE ..................................... 53
16.1 Connecting the USB stick ................................................................................................................. 53
16.2 Import function .................................................................................................................................. 53
16.3 Export functions ................................................................................................................................ 54
16.4 Ongoing data transfer ....................................................................................................................... 54
16.5 Error during data transmission .......................................................................................................... 55
16.6 Removing the USB stick ................................................................................................................... 55
17. SELF-TEST FUNCTION ....................................................................................... 55
17.1 Activating the self-test function ......................................................................................................... 55
KBF-S (E6) 08/2018 page 3/88
17.2
Deactivating the self-test mode ......................................................................................................... 56
18. HUMIDIFICATION / DEHUMIDIFICATIO N SYSTEM ........................................... 57
18.1 Function of the humidifying and dehumidifying system .................................................................... 58
19. DEFROSTING AT REFRIGERATING OPERATION ............................................ 59
20. OPTIONS .............................................................................................................. 60
20.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................ 60
20.2 Data logger kits (option) .................................................................................................................... 60
20.3 Water protected internal socket (option) ........................................................................................... 60
21. MAINTENANCE, CLEANING, AND SERVICE .................................................... 61
21.1 Maintenance intervals, service .......................................................................................................... 61
21.2 Service Reminder .............................................................................................................................. 62
21.3 Cleaning and decontamination ......................................................................................................... 62
21.3.1 Cleaning .................................................................................................................................. 62
21.3.2 Decontamination ..................................................................................................................... 64
21.4 Sending the chamber back to BINDER GmbH ................................................................................. 65
22. DISPOSAL............................................................................................................ 65
22.1 Disposal of the transport packing ..................................................................................................... 65
22.2 Decommissioning .............................................................................................................................. 66
22.3 Disposal of the chamber in the Federal Republic of Germany ......................................................... 66
22.4 Disposal of the chamber in the member states of the EU except for the Federal Republic of
Germany ........................................................................................................................................... 67
22.5 Disposal of the chamber in non-member states of the EU ............................................................... 68
23. TROUBLESHOOTING ......................................................................................... 69
24. TECHNICAL DESCRIPTION ................................................................................ 70
24.1 Factory calibration and adjustment ................................................................................................... 70
24.2 Over current protection ..................................................................................................................... 70
24.3 Definition of usable volume ............................................................................................................... 71
24.4 KBF-S technical data ........................................................................................................................ 71
24.5 Equipment and options (extract) ....................................................................................................... 73
24.6 Accessories and spare parts (extract) .............................................................................................. 74
24.7 Dimensions ....................................................................................................................................... 75
25. CERTIFICATES AND DECLARATIONS OF CONFORMITY ............................... 77
25.1 EU Declaration of Conformity ........................................................................................................... 77
25.2 Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.“
(German Social Accident Insurance) DGUV ..................................................................................... 80
26. PRODUCT REGISTRATION ................................................................................ 82
27. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 83
27.1 For chambers located outside USA and Canada ............................................................................. 83
27.2 For chambers located in USA and Canada ...................................................................................... 86
KBF-S (E6) 08/2018 page 4/88
Dear customer,
For the correct operation of the chambers, it is important that you read this operating manual completely
and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the chamber and/or poor equipment
performance.
1. Safety
This operating manual is part of the components of delivery. Always keep it handy for reference. The
device should only be operated by laboratory personnel especially trained for this purpose and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of
the operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and chamber damage.
Observe the safety instructions in this operating manual.
Carefully read the complete operating instructions of the chambers.
1.1 Legal considerations
This operating manual is for informational purposes only. It contains information for installing, start-up,
operation and maintenance of the product. Note: the contents and the product described are subject to
change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on
the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor
restrict the contractual warranty provisions.
1.2 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.2.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal
word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result i n death or serious (irreversible) injury.
KBF-S (E6) 08/2018 page 5/88
Warning signs
Electrical hazard
Hot surface
Scalding hazard
Danger of frost
or chemical burns
Mandatory action signs
instructions
plug
assistance
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in m oderat e or m inor (reversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in dam age to the product
and/or its functions or of a property in its proximity.
1.2.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.2.3 Pictograms
Lifting hazard
Risk of corrosion and /
Harmful substances
Explosive atmosphere
High humidity
Biohazard
Stability hazard
Pollution Hazard
Mandatory regulation
Lift with mechanical
KBF-S (E6) 08/2018 page 6/88
Read operating
Environment protection
Disconnect the power
Wear protective gloves
Lift with several persons
Wear safety goggles
Prohibition signs
water
Pictograms (warning signs)
Service label
Do NOT touch
Do NOT spray with
Information to be observed in order to ensure optimum function of the product.
Do NOT climb
1.2.4 Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action.
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
1.3 Localization / position of safety labels on the chamber
The following labels are located on the chamber:
Risk of injury (on outer door, only KBF-S-UL).
Observe the safety instructions in the operating manual.
Hot surface (on chamber door)
Observe the prescribed freshwater quality
(on the freshwater can)
Burning and scalding hazard (chamber rear)
KBF-S (E6) 08/2018 page 7/88
Built
70 °C
158 °F
20
DIN 12880
3.1
9
2018
1
200
20
1 N ~
CONSTANT
KBF-S
E6
Serial No. 00000000000000
Made in Germany
Figure 1: Position of labels on the chamber front
Figure 2: Position of label on the chamber rear
(KBF-S-UL)
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
1.4 Type plate
The type plate sticks to the left side of the chamber, bottom right-hand.
Nominal temp.
IP protection
Safety device
Class
Art. No.
Project No.
020-0366
,40 kW / 8,5 A
-230 V / 50 Hz
0-230 V / 60 Hz
CLIMATE CHAMBER
BINDER GmbH
Im Mittleren Ösch 5
78532 Tuttlingen / Germany
www.binder-world.com
Max. operating pressure 15 bar
R 134A – 0,27 kg
Contains fluorinated
greenhouse gases covered
by the Kyoto Protocol
240
Figure 3: Type plate (example KBF-S 240 regular chamber 9020-0366)
KBF-S (E6) 08/2018 page 8/88
Indications of the type plate (example)
Information
BINDER
Manufacturer: BINDER GmbH
KBF-S 240
Model designation
Constant climate chamber
Device name
Serial No.
00000000000000
Serial no. of the chamber
Built
2018
Year of construction
Nominal temperature
70 °C / 158 °F
Nominal temperature
IP protection
20
IP type of protection acc. to standard EN 60529
Temperature safety device acc. to standard DIN
12880:2007
Class
3.1
Class of temperature safety device
Art. No.
9020-0366
Art. no. of the chamber
Project No.
---
Optional: Special application acc. to project no.
1,40 kW
Nominal power
8,5 A
Nominal current
200-230 V / 50 Hz
200-230 V / 60 Hz
1 N ~
Current type
Max operating pressure in the refrigerating system
(15 bar / 218 PSI)
R 134A - 0,27 kg
Refrigerant type and filling weight
With option internal socket:
Nominal power: 0,90 kW
With option internal socket: increased total nominal
power
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
Symbol on the type plate
Information
Nominal temp.
Built
70 °C
158 °F
20
DIN 12880
3.1
9
2018
1
200
20
1 N ~
CONSTANT CLIMATE CHAMBER
KBF-S
E6
Serial No. 00000000000000
Made in Germany
IP protection
Safety device
Class
Art. No.
Project No.
120-0366
,40 kW / 8,5 A
-230 V / 50 Hz
0-230 V / 60 Hz
Figure 4: Type plate (example KBF-S 240 optional chamber 9120-0366)
Temp. safety device DIN 12880
BINDER GmbH
Im Mittleren Ösch 5
78532 Tuttlingen / Germany
www.binder-world.com
Max. operating pressure 15 bar
R 134A – 0,27 kg
Contains fluorinated
greenhouse gases covered
by the Kyoto Protocol
With option internal socket:
240
Nominal power: 1,90 kW
Max. operating pressure 15 bar
Nominal voltage range +/-10%
at the indicated power frequency
CE conformity marking
Electrical and electronic equipment manufactured / placed on the market
in the EU after 13 August 2005 and be disposed of in separate collection
according to Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE).
GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung
e.V. (DGUV), Prüf- und Zertifizierungsstelle Nahrungsmittel und
Verpackung im DGUV Test“ (German Social Accident Insurance
(DGUV), Testing and Certification Body for Foodstuffs and Packaging
Industry in DGUV Test).
KBF-S (E6) 08/2018 page 9/88
Not valid for UL chambers.
explosive at
1.5 General safety instructions on installing and operating the chambers
With regard to operating the chambers and to the installation location, please observe the DGUV guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119,
issued by the employers’ liability insurance association) (for Germany.
BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
To operate the chamber, use only original BINDER accessories or accessories from third-party suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
CAUTION
Danger of overheating.
Damage to the chamber.
∅ Do NOT install the chamber in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the chambers in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosiv e areas.
∅ KEEP explosive dust or air-solvent mixtures AWAY from the chamber.
The chambers do not dispose of any measures of explosion protection.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT introduce any substance into the chamber which is combustible or
working temperature.
∅ NO explosive dust or air-solvent mixture in the i nner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature
inside the chamber must lie below the flash point or below the sublimation point of the charging material.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the
contained moisture constituent and its behavior with the addition of heat energy and hum i dity.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products that may arise during the temperature process. Take adequate
measures to exclude such risks prior to putting the chamber into operation.
DANGER
Electrical hazard.
Danger of death.
∅ The chamber must NOT become wet during operation or maintenance.
KBF-S (E6) 08/2018 page 10/88
The chambers were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The inner chamber will become hot during operation.
Danger of burning.
∅ Do NOT touch the inner surfaces or the charging material during operation.
WARNING
Stability hazard.
Danger of injury.
Damage to the chamber and the charging material.
Housing cover breakaway.
∅ Do NOT climb on the lower housing cover.
∅ Do NOT load the lower housing cover and the door with heavy objects while the cham-
ber door is open.
1.6 Intended use
Constant climate chambers series KBF-S are suitable for exact conditioning of harmless materials. A
mixture of any component of the charging material with air must NOT be explosive. The operating temperature must lie below the flash point or below the sublimation point of the charging material. Any component of the charging material must NOT be able to release toxic gases.
Other applications are not approved.
The chambers are not classified as medical devices as defined by the Medical Device Directive
93/42/EEC.
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 21) are part of the intended use.
DANGER
Explosion or implosion hazard.
Danger of poisoning.
Danger of death.
∅ Do NOT introduce any substance combustible or explosive at working temperature into
the chamber, in particular no energy sources such as batteries or lithium-ion batteries.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases.
The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel, aluminum, and copper. Such ingredients include in
particular acids and halides. Any corrosive damage caused by such ingredients is excluded
from liability by BINDER GmbH.
KBF-S (E6) 08/2018 page 11/88
WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or
samples to split such specimen or samples and store them in at least two chambers, if this is
feasible.
In case of foreseeable use of the chamber there is no risk for the user through the integration of the
chamber into systems or by special environmental or operating conditions in the sense of EN 610101:2010. For this, the intended use of the chamber and all its connections must be observed.
1.7 Operating instructions
Depending on the application and location of the chamber, the operator of the chamber must provide the
relevant information for safe operation of the chamber in a set of operating instructions.
Keep these operating instructions with the chamber at all times in a place where they are
clearly visible. They must be comprehensible and written in the language of the employees.
1.8 Measures to prevent accidents
The operator of the chamber must observe the following rule: “Betreiben von Arbeitsmitteln. Betreiben
von Kälteanlagen, Wärmepumpen und Kühleinrichtungen“ (Operation of work equipment. Operation of
refrigeration systems, heat pumps and refrigeration equipment) (GUV-R 500 chap. 2.35) (for Germany).
The manufacturer took the following measures to prevent ignition and explosions:
• Indications on the type plate
See operating manual chap. 1.4.
• Operating manual
An operating manual is available for each chamber.
• Overtemperature monitoring
The chamber is equipped with a temperature display, which can be read from outside.
The chamber is equipped with an additional safety controller (temperature safety device class 3.1 acc.
to DIN 12880:2007). Visual and audible (buzzer) signals indicate temperature exceeding.
• Safety, measurement, and control equipment
The safety, measuring, and control equipment is easily accessible.
• Electrostatic charge
The interior parts are grounded.
• Non-ionizing radiation
Non-ionizing radiation is not intentionally produced, but released only for technical reasons by electrical equipment (e.g. electric motors, power cables, solenoids). The machine has no permanent magnets. If persons with active implants (e.g. pacemakers, defibrillators) keep a safe distance (distance of
field source to implant) of 30 cm, an influence of these implants can be excluded with high probabil i ty.
• Protection against touchable surfaces
Tested according to EN ISO 13732-1:2008.
• Floors
See operating manual chap. 3.4 for correct installation
• Cleaning
See operating manual chap. 21.3.
KBF-S (E6) 08/2018 page 12/88
Maximum work place
threshold limit value
Tolerated concentration
with permanent load
Substance
Formula
ppm
mg/m3
ppm
mg/m3
Ammonia
NH3
20
14
5500
4000
Acetone
CH3COCH3
500
1200
3300
8000
Benzene
300
1200
150000
Chlorine
Cl2
0.5
1.5
0.7 2 Acetic acid
CH3COOH
10
25
800
2000
Ethyl acetate
CH3COOC2H5
400
1400
4000
15000
Ethanol
C2H5OH
500
960
3500
6000
Ethylene glycol
HOCH2CH2OH
10
26
1200
3000
Formaldehyde
HCHO
0.3
0.37
2400
3000
Isopropanol
(CH3)2CHOH
200
500
4800
12000
Methanol
CH3OH
200
260
3500
6000
Methyl ethyl ketone
C2H5COCH3
200
590
3300
8000
Ozone
O3
0.1
0.2
0.5 1 Hydrochloric acid
HCl 2 3
300
500
Hydrogen sulphide
H2S
10
15
350
500
Nitrogen oxides
NOx
5 9 5 9 Sulphur dioxide
SO2
5
13 5 13
Toluol
C6H5CH3
100
380
1300
5000
Xylene
C6H4(CH3)2
100
440
1300
5000
• Examinations
The chamber has been inspected by the “Deutsche Gesetzliche Unfallversicherung e.V. (DGUV)
(German Social Accident Insurance (DGUV)” (German Social Accident Insurance (DGUV), Testing
and Certification Body for Foodstuffs and Packaging Industry in DGUV Test) and bears the GS mark.
Not valid for UL chambers.
1.9 Resistance of the humidity sensor against harmful substances
The following list of harmful substances refers only to the humidity sensor and does not include any other
materials incorporated in the chamber or prohibited substances in relation to explosion protection.
Some gases - especially clean gases - do not have any influence on the humidity sensor. Others do have
a very small influence, whereas others may influence the sensor to a larger extent.
• The following gases do not influence the sensor and the humidity measurement: Argon (Ar), carbon
dioxide (CO
• The following gases do not or to a minor extent influence the sensor and the humidity measurement:
Butane (C
• The following gases do not, or to a minor extent influence the sensor and the humidity measurement,
provided that the indicated loads are not exceeded:
),helium (He), hydrogen (H2), neon (Ne), nitrogen (N2), nitrous oxide (N2O), oxygen (O2)
2
), ethane (C2H6), methane (CH4), natural gas propane (C3H8)
4H10
These values are to be considered as approximate values. The sensor resistance largely depends on
the temperature and humidity conditions during the time of exposure to harmful substances. Avoid
simultaneous condensation. Tolerated error of measurement: ± 2 %r.H. The maximum work place
threshold limit value is one that can be regarded as harmless for humans.
• Vapors of oil and fat are dangerous for the sensor because they may condensate at the sensor and
thus prevent its function (insulating layer). For similar reasons it is not possible to measure smoke
gases.
KBF-S (E6) 08/2018 page 13/88
2. Chamber description
The constant climate chambers KBF-S ar e equipped with a multifunctional microprocessor display controller with 2-channel technology for temperature and humidity plus a digital display accurate to one-tenth
of a degree resp. 0.1% r.h.
With its microprocessor controlled humidifying and dehumidifying system the KBF-S is a high-precision
constant climate chamber.
The KBF-S meets the “Long term testing” and “Accelerated testing” requirements for climatic chambers
acc. to ICH guideline CPMP/ICH/2736/99 (Q1A).
Furthermore, it permits simulating exactly and over long periods constant conditions for other applications
such as sample conditioning for material testing of paper, textiles, plastics, building material s, etc.
Freshwater is supplied by manually filling a freshwater can which shall be placed inside the supplied
standard water can support. In addition a magnetic support adjustable in height is optionally availabl e.
The APT.line™ preheating chamber system guarantees high level of spatial and time-based temperature
precision, thanks to the direct and distributed air circulation into the interior. The fan supports exact attainment and maintenance of the desired temperature accuracy.
A resistance humidifying system humidifies the air. For this purpose, use deionized (demineralized) water. The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness.
The inner chamber, the pre-heating chamber and the interior side of the doors are all made of stainless
steel V2A (German material no. 1.4301, US equivalent AISI 304). The housing is RAL 7035 powdercoated. All corners and edges are also completely coated.
All chamber functions are easy and comfortable to use thanks to their clear arrangement. Major features
are easy cleaning of all chamber parts and avoidance of undesired contamination.
The efficient RD4 chamber controller is equipped with a multitude of operating functions, in addition to
recorder and alarm functions. Set-point entry is easily accomplished directly via the chamber controller
and is also possible directly with a computer via Intranet in connection with the communication software
APT-COM™ 3 DataControlSystem (option, chap. 20.1). The constant climate chamber comes equipped
with an Ethernet serial interface for computer communication and with a USB interface. In addition, the
BINDER communication software APT-COM™ 3 permits networking up to 40 chambers and connecting
them to a PC for controlling and programming, as well as recording and representing temperature and
humidity data. For further options, see chap.24.5.
The chambers size 240 and 720 are equipped with four castors. Both front castors can be easily locked
via the attached brakes.
Temperature range: 0 °C / 32 °F up to 70 °C / 158 °F, humidity range: 10% r.h. to 80% r.h.
For the control ranges of temperature and humidity, see climatic diagrams (chap. 18).
KBF-S (E6) 08/2018 page 14/88
(2)
2.1 Chamber overview
(3)
(4)
(5)
(6)
(1)
Figure 5: Constant climate chamber KBF-S size 240
(1) Main power switch
(2) Instrument panel with RD4 chamber controller and USB interface
(3) USB interfaces
(4) Door handle
(5) Chamber door
(6) Refrigerating machine and humidity generation module
KBF-S (E6) 08/2018 page 15/88
2.2 Rear chamber view
(10)
(7)
(8)
(11)
(12) (9)
Figure 6: Rear view of the chamber (example: KBF-S 240)
(7) Freshwater can with can support
(8) Hose leading to the freshwater can
(9) Hose fixing devices
(10) Ethernet interface
(11) Power cable
(12) Condensate collection pan
(9)
KBF-S (E6) 08/2018 page 16/88
3. Completeness of delivery, transportation, storage, and installa-
tion
3.1 Unpacking, and checking equipment and completeness of delivery
After unpacking, please check the chamber and its optional accessories, if any, based on the delivery
receipt for completeness and for transportation damage. Inform the carrier immediately if transportation
damage has occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This
has no impact on the function and performance of the chamber.
Please remove any transportation protection devices and adhesives in/on the chamber and on the doors
and remove the operating manuals and accessory equipment.
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the chamber using the door, the handl e, or the lower housing.
Lift chambers size 240 from the pallet at the four lower corners with the aid of six peo-
ple or with a fork lifter. Set the fork lifter only from t he front or rear in the middle of the
chamber.
Lift the chambers size 720 from the pallet using technical devices (fork lifter). Set the
fork lifter only from the front or rear in the middle of the chamber.
∅ Do NOT set the fork lifter from the chamber side.
If you need to return the chamber, please use the original packing and observe the guidelines for safe
lifting and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 22.1.
Note on second-hand chambers (Ex-Demo-Units):
Second-hand chambers are chambers that were used for a short time for tests or exhibitions. They are
thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work
flawlessly.
Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker before commissioning the chamber.
KBF-S (E6) 08/2018 page 17/88
3.2 Guidelines for safe lifting and transportation
The front castors of the chambers size 240 and 720 can be blocked by brakes. After operation, please
observe the guidelines for temporarily decommissioning the chamber (chap. 22.2). Please move the
chambers with castors only when empty and on an even surface, otherwise the castors may be damaged.
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
Transport the chamber in its original packaging only.
For moving or shipping, secure the constant climate chamber with transport straps.
∅ Do NOT lift or transport the chamber using the door, the handle, or the lower housing.
Lift chambers size 240 at the four lower corners with the aid of 6 people or with a fork
lifter. Set the fork lifter only from the front or rear in the middle of the chamber.
Lift the chambers size 720 using technical devices (fork lifter). Set the fork lifter only
from the front or rear in the middle of the chamber.
∅ Do NOT set the fork lifter from the chamber side.
You can order transport packing for moving or shipping purposes from BINDER service.
Permissible ambient temperature range during transport:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F.
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Transport below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the chamber.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
3.3 Storage
Intermediate storage of the chamber is possible in a c losed and dry room. Observe the guidelines for
temporary decommissioning (chap. 22.2).
Permissible ambient temperature range during storage:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F
KBF-S (E6) 08/2018 page 18/88
empty the
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Storage below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the chamber.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
Permissible ambient humidity: max. 70 % r.H., non-condensing
CAUTION
Condensation by excess humidity.
Danger of corrosion on the housing after operating at humidity values > 70 % r.H.
for a long period.
Dry the chamber completely before shut-down:
• Set the humidity to 0 % r.H. To enable dehumidification, the humidifying and dehumidifying system must be activated (deactivated function “Humidity off”, chap. 8).
• Set the temperature set point to 60 °C / 140 °F for approx. 2 hours.
• Only then, shut down the chamber at the main power switch (1) and
freshwater can.
When after storage in a cold location you transfer the chamber to its warmer installation site, condensation may form. Before start-up, wait at least one hour until the chamber has attained ambient temperature
and is completely dry.
In case of a prolonged temporal decommissioning: Leave the chamber door open or remove the access
port plugs.
3.4 Location of installation and ambient conditions
Set up the constant climate chamber on a flat, even surface, and in a well-ventilated, dry location and
align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight
(see technical data, chap.24.4). The chambers are designed for setting up inside a building (indoor use).
CAUTION
Danger of overheating.
Damage to the chamber.
∅ Do NOT set up chamber in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
• Permissible ambient temperature range during operation: +18 °C / 64.4 °F to +32 °C / 89.6 °F. At
elevated ambient temperature values, fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient temperature of +22 °C +/- 3 °C / 71.6 °F +/- 5.4 °F to which the specified technical data relat e.
Deviations from the indicated data are possible for other ambient conditions.
With each degree of ambient temperature >25 °C / 77 °F, the refrigeration power decreases
by 1.5 K.
KBF-S (E6) 08/2018 page 19/88
CAUTION
• Permissible ambient humidity: 70 % r.H. max., non-condensing
When operating the chamber at temperature set-points below ambient temperature, high ambient humidity may lead to condensation on the chamber.
• Installation height: max. 2000 m / 6562 ft. above sea level.
Water supply is provided by manually filling the freshwater can (chap. 4.1).
To avoid any possible water damage, provide a floor drain at the location of the devi ce. S el ect
a suitable installation site to avoid any consequential damage by splashing water.
When placing several chambers of the same size side by side, maintain a minimum distance of 250 mm /
9.84 in between each chamber. Wall distances: rear 100 mm / 3.9 in, sides 160 mm / 6.29 in. Spacing
above the chamber of at least 100 mm / 3.9 in must also be accounted for.
Maximum load of the top of the housing: 15 kg / 33 lb.
Danger by stacking.
Damage to the chambers.
∅ Do NOT place the chambers on top of each other.
To completely separate the chamber from the power supply, you must disconnect the power plug. Install
the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger.
For the user there is no risk of temporary overvoltages in the sense of EN 61010-1:2010.
With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing)
several times a year.
Avoid any conductive dust in the ambiance according to the chamber layout complying with pollution de-
gree 2 (IEC 61010-1).
Do not install or operate the chamber in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the v i cinity of the chamber.
DANGER
Electrical hazard.
Danger of death.
∅ Do NOT install any electrical wiring or components under the unit.
Install the chamber in a way that freshwater can is easily accessible for filling.
KBF-S (E6) 08/2018 page 20/88
Bringing a source of humidity
4. Installation and connections
4.1 Water supply
Freshwater is supplied by manually filling a freshwater can. It is not possible to connect the chamber
directly to a water pipe.
The freshwater can has a volume of 10 liters / 0.36 cu.ft. and will be placed inside a water can support.
To guarantee humidification during 24 hours even at high humidity set-points, we recommend
filling the freshwater can daily at the end of the day.
When the freshwater can is empty, the message “Freshwater supply” will be displayed on the controller
(chap. 13.1), the buzzer sounds, and the humidification module turns off. After acknowledging the alarm,
the humidification module tries to fill up and start operating.
Emerging condensation water is collected in a collection pan below the chamber.
Regularly check the filling level of the condensate collection pan.
into the inner chamber may increase wastewater production.
Water consumption: The maximum is 1 liter per day. At 40 °C and 75 % r.h. without door opening: approx. 100 ml per day.
4.1.1 Types of suitable water quality
• Deionized water from a water treatment installation already existing at the customer's site. Conductivity from 1 µS /cm up to a maximum of 20 µS/cm. (Water, which is in equilibrium with the CO
and has a conductivity below 1 µS/cm (ultrapure water), may cause acid corrosion due to its low pH).
• Tap water that has been treated by the optional water treatment system BINDER Pure Aqua Service
(disposable system). A reusable measuring equipment to assess the water quality is included (chap.
0).
BINDER GmbH is NOT responsible for the water quality at the user’s site.
Any problems and malfunctions that might arise following use of water of deviati ng qual i ty is
excluded from liability by BINDER GmbH.
The warranty becomes void in the event of use of water of deviating quality .
in the air,
2
CAUTION
Calcification of the humidifying system.
Damage to the chamber.
Operate the chamber with deionized (demineralized) water only.
Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
4.1.2 BINDER Pure Aqua Service (option)
The optional BINDER water treatment system (disposable system) is available to treat tap water. The
lifetime depends on water quality and the amount of treated water used. The measuring equipment to
assess the water quality is reusable.
KBF-S (E6) 08/2018 page 21/88
As long as no hose is connected to the tap of the freshwater can, the tap must
or fill it
on site with a suitable aid (water hose, watering can). When filling on site, the
: Freshwater can with closed tap
Loosen 4 screws on the
chamber’s rear panel,
attach the can support
mounting plate and tighten
ng the
mounting
Insert the four hooks of the can support into
can
For detailed information on operating the water treatment system BINDER Pure Aqua Service and its function, please refer to the operating manual supplied with BINDER Pure Aqua Service.
4.1.3 Installation of freshwater supply
To install the freshwater can proceed in the following order:
1. Fill the freshwater can.
be closed
Observe water quality and temperature (chap. 4.1.1).
For refilling later, you can remove the freshwater can from the support
existing hose connection can remain on the freshwater can.
Figure 7
2. Establish the hose connection to the freshwater can
The freshwater hose (2 mm wall thickness) is firmly connected to the chamber. Attach the free
hose end to the connection of the freshwater can and secure it at the top and bottom with the 2
supplied hose clamps.
3. Attach the can support mounting plate at the left side of the climatic chamber
the screws again.
Screws
Figure 8: Attachi
can support
plate
4. Attach the can support to the can support mounting plate
the provided eyelets of the can support holder
Figure 9: Attaching the can support to the
support mounting plate
KBF-S (E6) 08/2018 page 22/88
Figure 10: Can support mounting plate and can support, mounted
Can support mounting plate
Can support
5. Insert the freshwater can from above into the can support.
6. Mount the hose holders and fix the hose
Fix the hose to the hose holders on the chamber rear in a way that it cannot bend.
(7a) Can support mounting plate
(7b) Freshwater can
(7c) Can support
(8)
(9)
Figure 11: Rear chamber view (detail) with installed water supply
(7) Freshwater can (7b) inside the can support (7c) with mounted can support mounting plate
(8) Hose leading to the freshwater can
(9) Hose fixing devices
KBF-S (E6) 08/2018 page 23/88
To operate the chamber with humidity, the freshwater can tap must be open
freshwater
. As a result, obstruction of the water supply due to negative pressure inside the
The freshwater can outlet must NOT be placed on or above the rear panel of the chamber.
DANGER
Entry of water via the rear panel into the chamber
Electrical hazard.
Danger of death.
Damage to the chamber.
The regular support may only be attached on the left side of the chamber.
The magnetic support adjustable in height (option) may only be attached on the front or
on the left side of the chamber.
∅ Do NOT place the freshwater can tap on or above the rear panel of the chamber
(chap. 6).
Do not firmly close the lid of the freshwater can to allow air to enter the
can
can is avoided.
Figure 12: Freshwater can with open tap
KBF-S (E6) 08/2018 page 24/88
4.2 Condensate collection pan
The emerging condensate is collected in a condensate collection pan which is mounted under the chamber. If necessary, the pan can be removed and emptied at any time..
KBF-S 115 KBF-S 240, 720, 1020
Figure 13: Condensate collection pan
4.2.1 KBF-S 115: Installation of the condensate collection pan
Hang the condensate collection pan on the chamber rear and guide the hose through the latch of the
holder.
Figure 14: KBF-S 115 with mounted condensate collection pan
KBF-S (E6) 08/2018 page 25/88
4.2.2 KBF-S 240, 720, 1020: Installation of the condensate collection pan
Place the condensate collection pan with the magnetic holders on the bottom of the chamber.
Insert the pan in a way that it is flush with the front edge of the chamber and the distance to the right
edge of the device is 18 +/- 2 cm.
KBF-S 240 KBF-S 720
Figure 15: Mounting the condensate collection pan to the chamber
Figure 16: Positioning the condensate collection pan (front view)
KBF-S (E6) 08/2018 page 26/88
4.3 Electrical connection
The chambers are supplied ready for connection. They come with a fixed power connection cable of at
least 1800 mm / 70.87 in in length.
Model version
KBFS240-230V
KBFS720-230V
KBFS240UL-240V
KBFS720UL-240V
• The domestic socket must also provide a protective conductor. Make sure that the connection of the
protective conductor of the domestic installations to the chamber’s protective conductor meets the latest technology. The protective conductors of the socket and plug must be compatible!
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the chamber’s type plate (left chamber side, bottom right-hand, see chap. 1.4).
• When connecting, please observe the regulations specified by the local electricity supply company
and as well as the VDE directives (for Germany). We recommend the use of a residual current circuit
breaker.
• Pollution degree (acc. to IEC 61010-1): 2
• Installation category (acc. to IEC 61010-1): II
Art. No.
(x = 0 or 1)
9x20-0366
9x20-0368
9x20-0367
9x20-0369
Power plug
Grounded
plug
NEMA 6-20P
Voltage +/-10% at the
indicated power fre-
quency
200-230 V at 50 Hz
200-230 V at 60 Hz
200-240 V at 50Hz
200-240 V at 60Hz
Current
type
1N~ 16 Amp
2~ 16 Amp
Chamber
fuse
CAUTION
Danger of incorrect power supply voltage.
Damage to the equipment.
Check the power supply voltage before connection and start-up.
Compare the power supply voltage with the data indicated on the type plate.
See also electrical data (chap. 24.4).
To completely separate the chamber from the power supply, you must disconnect the power
plug. Install the chamber in a way that the power plug is easily accessible and can be easily
pulled in case of danger.
Remark when operating the chamber with a power frequency of 60 Hz:
WARNING
High leakage current.
Electrical hazard.
Earth connection is essential before connecting supply. Check socket before inserting
plug.
When connected to a power supply 1N~ with a frequency of 60 Hz, a leakage current of more than 3.5
mAmp is possible. If grounding through the power cable is insufficient or missing, the leakage current
may flow through the user’s body. Correct installation of the professional grade power socket provided by
the user safely avoids this. Before connecting the chamber to the socket, please check its grounding
contact type plug for appropriate construction and if it is undamaged.
KBF-S (E6) 08/2018 page 27/88
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