Binder E 28, B 28 Operating Manual

B 28
9010-0002, 9110-0002
B 28 with thermostat class 1
9010-0004, 9110-0004
B 28 (120 V)
9010-0067, 9110-0067
E 28
9010-0001, 9110-0001
E 28 with thermostat class 1
9010-0003, 9110-0003
E 28 (120 V)
9010-0106, 9110-0106
Operating Manual
B 28
Incubators with mechanical adjustment
E 28
Drying and heating ovens with mechanical adjustment
B028-230V B028-230V-T B028-120V E028-230V E028-230V-T E028-120V
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0 Fax: +49 7462 2005 100 Internet: http://www.binder-world.com E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555 Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03 Service Hotline Russia and CIS: +7 495 988 15 16
Issue 07/2017 Art. No. 7001-0001
Content
1. SAFETY .................................................................................................................. 4
1.1 Legal considerations ........................................................................................................................... 4
1.2 Structure of the safety instructions ...................................................................................................... 4
1.2.1 Signal word panel ...................................................................................................................... 4
1.2.2 Safety alert symbol .................................................................................................................... 5
1.2.3 Pictograms ................................................................................................................................. 5
1.2.4 Word message panel structure ................................................................................................. 6
1.3 Localization / position of safety labels on the chamber ...................................................................... 6
1.4 Type plate ........................................................................................................................................... 7
1.5 General safety instructions on installing and operating the chambers ............................................... 8
1.6 Intended use ....................................................................................................................................... 9
2. CHAMBER DESCRIPTION .................................................................................. 10
2.1 B 28 chamber overview .................................................................................................................... 11
2.2 E 28 chamber overview .................................................................................................................... 11
2.3 Chamber rear .................................................................................................................................... 12
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 12
3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 12
3.2 Guidelines for safe lifting and transportation .................................................................................... 13
3.3 Storage .............................................................................................................................................. 13
3.4 Location of installation and ambient conditions ................................................................................ 13
4. INSTALLATION OF THE EQUIPMENT ............................................................... 15
4.1 Electrical connection ......................................................................................................................... 15
5. START UP ............................................................................................................ 16
5.1 Turning on the chamber .................................................................................................................... 16
5.1.1 Turning on the B 28 incubator by the main power switch ....................................................... 16
5.1.2 Turning on the E 28 drying and heating oven by the 0-120 minutes timer ............................. 16
5.2 Temperature setting .......................................................................................................................... 16
5.3 Fresh air supply ................................................................................................................................. 17
5.4 Using the E 28 for hot-air sterilization ............................................................................................... 17
6. TEMPERATURE SAFETY DEVICE CLASS 1 (OPTION) .................................... 17
7. MAINTENANCE, CLEANING, AND SERVICE .................................................... 18
7.1 Maintenance intervals, service .......................................................................................................... 18
7.2 Cleaning and decontamination ......................................................................................................... 18
7.2.1 Cleaning .................................................................................................................................. 19
7.2.2 Decontamination ..................................................................................................................... 20
7.3 Sending the chamber back to BINDER GmbH ................................................................................. 21
8. DISPOSAL............................................................................................................ 22
8.1 Disposal of the transport packing ..................................................................................................... 22
8.2 Decommissioning .............................................................................................................................. 22
8.3 Disposal of the chamber in the Federal Republic of Germany ......................................................... 22
8.4 Disposal of the chamber in the member states of the EU except for the Federal Republic of
Germany ........................................................................................................................................... 23
8.5 Disposal of the chamber in non-member states of the EU ............................................................... 24
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9. TECHNICAL DESCRIPTION ................................................................................ 25
9.1 Factory calibration and adjustment ................................................................................................... 25
9.2 Definition of usable volume ............................................................................................................... 25
9.3 Over current protection ..................................................................................................................... 25
9.4 B 28 technical data ............................................................................................................................ 26
9.5 E 28 technical data ............................................................................................................................ 27
9.6 Equipment and Options (extract) ...................................................................................................... 29
9.7 Accessories and spare parts (extract) .............................................................................................. 29
10. CERTIFICATES AND DECLARATIONS OF CONFORMITY ............................... 30
10.1 EU Declaration of Conformity for B 28 .............................................................................................. 30
10.2 EU Declaration of Conformity for E 28 .............................................................................................. 32
11. PRODUCT REGISTRATION ................................................................................ 34
12. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 35
12.1 For chambers located outside USA and Canada ............................................................................. 35
12.2 For chambers in USA and Canada ................................................................................................... 38
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Dear customer,
For the correct operation of the chambers, it is important that you read this operating manual completely and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the chamber and/or poor equipment performance.

1. Safety

This operating manual is part of the components of delivery. Always keep it handy for reference. The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory. Observe the national regulations on minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of the operating manual.
WARNING
Failure to observe the safety instructions. Serious injuries and chamber damage.
Observe the safety instructions in this operating manual Carefully read the complete operating instructions of the chambers.

1.1 Legal considerations

This operating manual is for informational purposes only. It contains information for installing, start-up, operation and maintenance of the product. Note: the contents and the product described are subject to change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information, or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.

1.2 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.

1.2.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result i n death or serious (irreversible) injury.
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Warning signs
Electrical hazard
Hot surface
or chemical burns
Mandatory action signs
plug
Wear protective gloves
Prohibition signs
water
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in m oderat e or m inor (reversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in dam age to the product and/or its functions or of a property in its proximity.

1.2.2 Safety alert symbol

Use of the safety alert symbol indicates a risk of injury. Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.

1.2.3 Pictograms

Risk of corrosion and /
Mandatory regulation
Harmful substances
Read operating
instructions
Explosive atmosphere
Biohazard
Disconnect the power
Stability hazard
Pollution Hazard
Environment protection
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Do NOT touch
Wear safety goggles
Do NOT spray with
Pictograms (Warning signs)
Service label
Information to be observed in order to ensure optimum function of the product.

1.2.4 Word message panel structure

Type / cause of hazard. Possible consequences.
Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid disruptions that could result in direct or indirect injury or property damage.

1.3 Localization / position of safety labels on the chamber

The following labels are located on the chamber:
Hot surface
B 28: On the inner glass door next to the glass door handle
E 28: On the outer chamber door
E 28: On the chamber rear next to the
exhaust duct
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
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Figure 1: Position of labels on the chamber (example E 28)
Keep safety labels complete and legible.
Indications of the type plate (example)
Information
BINDER
Manufacturer: BINDER GmbH
E 28
Model designation
Incubator
Chamber name: Incubator
Drying / heating oven
Chamber name: Drying and heating oven
Serial No.
000000000000
Serial No. of the chamber
Built
2017
Year of construction
230 °C 446°F
IP protection
20
Type of IP protection acc. to standard EN 60529
Temperature safety device acc. to standard DIN 12880:2007
Class
2.0
Class of temperature safety device
Art. No.
9010-0001
Art. no. of the chamber
Project No.
---
Optional: Special application acc. to project no.
0,80 kW
Nominal power
3,5 A
Nominal current
230 V / 50 Hz
at the indicated power frequency
230 V / 60 Hz
1 N ~
Current type
Symbol on the type plate
Information
Nominal temp.
230 °C
0,80 kW / 3,5 A
446 °F
230 V / 50 Hz
IP protection
20
230 V / 60 Hz
Safety device
DIN 12880
1 N ~
Class
2.0
Art. No.
9010-0001
Built
2017
Drying / heating oven
BINDER GmbH
www.binder-world.com
E 28
Serial No. 00000000000000

1.4 Type plate

The type plate is located at the bottom right on the left-hand side of the chamber.
Project No.
Figure 2: Type plate (example: E 28 regular chamber)
Nominal temperature
Temp. safety device DIN 12880
Im Mittleren Ösch 5 78532 Tuttlingen / Germany
Nominal temperature
Made in Germany
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Nominal voltage +/- 10%
CE conformity marking
Electrical and electronic equipment manufactured / placed on the market in the EC after 13 August 2005 and to be disposed of in a separate collection according to directive 2012/19/EU on waste electrical and electronic equipment (WEEE).
The equipment is certified according to Customs Union Technical Regulation (CU TR) for the Eurasian Economic Union (Russia, Belarus, Armenia, Kazakhstan Kyrgyzstan).

1.5 General safety instructions on installing and operating the chambers

With regard to operating the chambers and to the installation location, please observe the DGUV guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association) (for Germany).
BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
To operate the chamber, use only original BINDER accessories or accessories from third-party suppliers authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
CAUTION
Danger of overheating. Damage to the chamber.
Do NOT install the chamber in unventilated recesses. Do NOT cover the air exhaust slots on top of the housing.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the chambers in hazardous locations.
DANGER
Explosion hazard. Danger of death.
Do NOT operate the chamber in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the chamber.
The chambers do not dispose of any measures of explosion protection.
DANGER
Explosion hazard. Danger of death.
Do NOT introduce any substance into the heating/drying oven which is combustible or
explosive at working temperature
NO explosive dust or air-solvent mixture in the inner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of the solvent concentration in the steam room, NO explosive mixture with air must for m. The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material. Familiarize yourself with the physical and chemical properties of the charging material, as well as the contained moisture constituent and its behavior with the addition of heat energy.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products that may arise during the temperature process. Take adequate measures to exclude such risks prior to putting the chamber into operation.
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DANGER
Electrical hazard. Danger of death.
The chamber must NOT become wet during operation or maintenance.
The chambers were produced in accordance with the VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The air exhaust slots on top of the housing, the inner chamber, the glass door and glass door handles (with B 28) become hot during operation.
Danger of burning.
Do NOT touch the air exhaust slots on top of the housing, the glass door and glass door
handles (with B 28), the inner surfaces, or the charging material during operation.

1.6 Intended use

The chambers are suitable for exact tempering of harmless materials and for drying and heat treatment of solid or pulverized charging material, as well as bulk material, using the supply of heat. They can be used to dry e.g. glassware, and for warm storage of liquids in containers.
Because of their precise temperature accuracy the incubators B 28 are especially useful for incubation of cultures at a standard temperature of 37 °C / 98.6 °F.
A solvent content must not be explosive or flammable. A mixture of any component of the charging material with air must NOT be explosive. The operating temperature must lie below the flash point or below the sublimation point of the charging material. Any component of the charging material must NOT be able to release toxic gases.
Other applications are not approved. The chambers are not classified as medical devices as defined by the Medical Device Directive
93/42/EEC.
Do NOT use the chamber for drying processes when large quantities of vapor would form and result in condensation.
Due to the special demands of the Medical Device Directive 93/42/EEC, these ovens are not qualified for sterilization of medical devices as defined by the directive.
Observing the instructions in this operating manual and conducting regular maintenance work (chap. 7) is part of the intended use.
WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
The charging material shall not contain any corrosive ingredients that may damage the machine components. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH.
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The chambers do not dispose of any measures of explosion protection.
DANGER
Explosion or implosion hazard. Danger of poisoning. Danger of death.
Do NOT introduce any substance combustible or explosive at working temperature into
the chamber, in particular no energy sources such as batteries or lithium-ion batteries.
NO explosive dust or air-solvent mixture in the inner chamber. Do NOT introduce any substance which could lead to release of toxic gases.
In case of foreseeable use of the device there is no risk for the user through the integration of the chamber into systems or by special environmental or operating conditions in the sense of EN 61010­1:2010. For this, the intended use of the chamber and all its connections must be observed.

2. Chamber description

BINDER incubators B and drying and heating ovens E are heated electrically and are ventilated naturally. The chambers are NOT regularly equipped with any temperature safety device consequently correspond
to class 0 according to DIN 12880:2007. Operating is allowed under supervision only.
CAUTION
Danger of overheating. Damage to the chamber. Damage to the charging material.
Do NOT operate an unsupervised chamber.
Operate the chamber under supervision only.
The chambers can be optionally equipped with a temperature safety device class 1.0 according to DIN12880:2007 (chap. 6).
The inner chamber, the pre-heating chamber and the interior side of the doors are all made of stainless steel V2A (German material no. 1.4301, US equivalent AISI 304). The housing is RAL 7035 powder­coated. All corners and edges are also completely coated.
All chamber functions are easy and comfortable to use thanks to their clear arrangement. Major features are easy cleaning of all chamber parts and avoidance of undesired contamination.
Drying and heating ovens E: When operating the chambers at temperatures above 150 °C, the impact of the oxygen in the air may cause discoloration of the metallic surfaces (yellowish-brown or blue) by natural oxidation processes. These colorations are harmless and will in no way impair the function or quality of the chamber.
Temperature range at an ambient temperature of +18 °C to +40 °C / 64.4 °F to 104 °F:
Incubators B: Setting range 30 °C / 86 °F up to 70 °C / 158 °F, control range by 5° above room temperature up to 70 °C / 158 °F.
Drying and heating ovens E: 60 °C / 140 °F up to 230 °C / 446 °F.
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(1) Control thermometer
(4) Thermostat
(3) Pilot lamp green (ready to operate)
(6) Thermostat brake
(3)
(2)
(5)
(1)
(4)
(6) (3)
(2)
(5)
(1)
(4)
(6)

2.1 B 28 chamber overview

Figure 3: Incubator B 28
(2) Main power switch (5) Pilot lamp yellow (heating active)

2.2 E 28 chamber overview

(1) Control thermometer (2) Timer 0-120 minutes (also main power switch) (3) Pilot lamp green (ready to operate) (4) Thermostat (5) Pilot lamp yellow (heating active) (6) Thermostat brake
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Figure 4: Drying and heating oven E 28
(7)
(8)
(
(8)
(
(
(
CAUTION

2.3 Chamber rear

9)
B028-230V-T E028-230V-T
(7) Temperature safety device class 1 (8) Chamber fuse (9) Power cable
B028-230V, B028-120V
E028-230V
Figure 5: B 28 and E 28 chamber rear
9)
E028-120V
8)
9)
3. Completeness of delivery, transportation, storage, and
installation

3.1 Unpacking, and checking equipment and completeness of delivery

After unpacking, please check the chamber and its optional accessories, if any, based on the delivery receipt for completeness and for transportation damage. Inform the carrier immediately if transportation damage has occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This has no impact on the function and performance of the chamber.
Please remove any transportation protection devices and adhesives in/on the chamber and on the doors and remove the operating manuals and accessory equipment.
Sliding or tilting of the chamber. Damage to the chamber.
Do NOT lift or transport the chamber using the door or the handle.
Lift the chamber at the four lower corners with the aid of 2 people.
If you need to return the chamber, please use the original packing and observe the guidelines for safe lifting and transportation (chap. 3.2).
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CAUTION
For disposal of the transport packing, see chap. 8.1.
Note on second-hand chambers (Ex-Demo-Units):
Second-hand chambers are chambers that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly.
Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker before commissioning the chamber.

3.2 Guidelines for safe lifting and transportation

After operation, please observe the guidelines for temporarily decommissioning the chamber (chap. 8.2).
CAUTION
Sliding or tilting of the chamber. Damage to the chamber.
Transport the chamber in its original packaging only. For moving or shipping, secure the oven with transport straps.
Do NOT lift or transport the chamber using the door or the handle.
Lift the chamber at the four lower corners with the aid of 2 people.
Permissible ambient temperature range during transport: -10 °C up to +60 °C / 14 °F up to 140 °F.
You can order transport packing and pallets for moving or shipping purposes from BINDER Service.

3.3 Storage

Intermediate storage of the chamber is possible in a closed and dry room. Observe the guidelines for temporary decommissioning (chap. 8.2).
Permissible ambient temperature range during storage: -10 °C up to +60 °C / 14 °F up to 140 °F.
Permissible ambient humidity: max. 70 % r.H., non-condensing
When after storage in a cold location you transfer the chamber to its warmer installation site, condensation may form. Before start-up, wait at least one hour until the chamber has attained ambient temperature and is completely dry.

3.4 Location of installation and ambient conditions

Set up the chamber on an even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight (see technical data, chap. 9.3 and 9.4). The chambers are designed for setting up inside a building (indoor use).
Danger of overheating. Damage to the chamber.
Do NOT set up chambers in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
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