Bil-Jax B33-01-0071 User Manual

Operation and

Maintenance Manual

AERIAL WORK PLATFORMS

ODYSSEY 34

Electric Hydraulic Lift Platform

WARN

ING

WARNING

E
NABLE	E-
	STOP

WORKFORCE	UP
	OWN
	D
	bil-
	jax

O D Y S S E Y

34

B33-01-0071

TELESCOPIC PERSONNEL LIFT

This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.3 standard in effect at the time of manufacture.

This equipment will meet or exceed applicable OSHA codes and ANSI A92.3 standards when used in accordance with sections 5, 6, 7, 8, 9 & 10 of ANSI A92.3 and all other manufacturer’s recommendations.

It is the responsibility of the user of this equipment to follow all applicable ANSI, OSHA, Federal, State, and local codes and regulations that govern the safe operation of this equipment.

Table of Contents

1	Safety	...............................................................................................................		1-1
	1-1	Introduction ........................................................................................		1-1
	1-2	Before	Operation...............................................................................	1-3
	1-3	During	Operation...............................................................................	1-4
	1-4 ...........................................................................	Maintenance Safety		1-6
	1-5 .............................................................	Damaged Equipment Policy		1-7

2	Introduction ....................................................................................................		2-1
	2-1	General Description...........................................................................	2-1
	2-2	Specifications .....................................................................................	2-2
	2-3	Warranty.............................................................................................	2-2

3	Operation ........................................................................................................		3-1
	3-1	Operator Controls..............................................................................	3-1
	3-2	Normal Operating Procedure............................................................	3-4
	3-3	Emergency Lowering Procedure ......................................................	3-5

4	Maintenance....................................................................................................			4-1
	4-1	Scheduled	Service Checks................................................................	4-1
	4-2	Lubrication .........................................................................................		4-3
	4-3	Hydraulic	System ..............................................................................	4-5
	4-4	Electrical	System.............................................................................	4-10
	4-5	Lift Chains and Slide Blocks ........................................................		4-11
	4-6	Troubleshooting ...............................................................................		4-15

5	Replacement Decals........................................................................................			5-1
6	Parts List .........................................................................................................			6-1
	6-1	Aluminum Masts Parts List .............................................................		6-2
	6-2	Main (Welded) Mast Parts List ......................................................		6-6
	6-3	Mast Cylinder and Slide Blocks Parts List ...................................		6-8
	6-4	Power Unit and Controls Parts List .............................................		6-10
	6-5	Main Frame and Outriggers Parts List.........................................		6-12
	6-6	Platform Parts List..........................................................................		6-14
	6-7	Covers Parts List ............................................................................		6-16
	6-8	Jack Assembly Parts List...............................................................		6-18
	6-9	Upper Control (B01-10-0169) Parts List......................................		6-20
	6-10	Lower Control (B01-10-0170) Parts List .....................................		6-21
	6-11	Hydraulic	Unit Parts List...............................................................	6-22
	6-12	Hydraulic System Schematic Diagram ..........................................		6-24
	6-13	ElectricaL	Schematic.......................................................................	6-25
	6-14	Electrical	Layout .............................................................................	6-26
7	ANSI Reprint .................................................................................................			7-1

i

List of Illustrations

Figure 3-1.	Receiver ..................................................................................................	3-1
Figure 3-2.	Transmitter..............................................................................................	3-2
Figure 3-3.	ON/OFF Switch ......................................................................................	3-3
Figure 3-4.	Laser Pointer...........................................................................................	3-3
Figure 3-5.	Outrigger LEDs on Main Frame .............................................................	3-4
Figure 3-6.	Emergency Lowering Valve....................................................................	3-5
Figure 4-1.	Lift Chain Lubrication.............................................................................	4-3
Figure 4-2.	Wheel and Axle Lubrication ...................................................................	4-4
Figure 4-3.	Steel Mast Slide Lubrication...................................................................	4-4
Figure 4-4.	Pressure Relief Valve Adjustment ..........................................................	4-6
Figure 4-5.	Hydraulic Cylinder Exploded View........................................................	4-9
Figure 4-6.	BL-566 Chain Elongation Inspection....................................................	4-11
Figure 4-7.	BL-466 Chain Elongation Inspection....................................................	4-11
Figure 4-8.	Slide Block Adjustment ........................................................................	4-13
Figure 4-9.	Guide Peg Adjustment ..........................................................................	4-14
Figure 5-1.	Replacement Decals................................................................................	5-2
Figure 5-2.	Decal Locations, Carriage and Base .......................................................	5-3
Figure 5-3.	Decal Locations, Continued....................................................................	5-4
Figure 6-1.	Aluminum Masts Exploded View ...........................................................	6-2
Figure 6-2.	Main (Welded) Mast Exploded View .....................................................	6-6
Figure 6-3.	Mast Cylinder and Slide Blocks Exploded View....................................	6-8
Figure 6-4.	Power Unit and Controls Exploded View.............................................	6-10
Figure 6-5.	Main Frame and Outriggers Exploded View.........................................	6-12
Figure 6-6.	Platform Exploded View.......................................................................	6-14
Figure 6-7.	Covers Exploded View .........................................................................	6-16
Figure 6-8.	Jack Assembly Exploded View.............................................................	6-18
Figure 6-9.	Upper Control Exploded View .............................................................	6-20
Figure 6-10.	Lower Control (Receiver) Exploded View ...........................................	6-21
Figure 6-11.	Hydraulic Unit Assembly......................................................................	6-22
Figure 6-12.	Hydraulic System Schematic Diagram..................................................	6-24
Figure 6-13.	Electrical Schematic..............................................................................	6-25
Figure 6-14.	Electrical Layout...................................................................................	6-26

ii

List of Tables

Table 1-1.	Minimum Safe Approach Distances .......................................................	1-4
Table 2-1.	Specifications..........................................................................................	2-2
Table 4-1.	Daily/Weekly Service Checks ................................................................	4-1
Table 4-2.	Monthly Service Checks.........................................................................	4-2
Table 4-3.	Troubleshooting Chart..........................................................................	4-15
Table 5-1.	Replacement Decals................................................................................	5-1
Table 6-1.	Aluminum Mast Parts List ......................................................................	6-3
Table 6-2.	Main (Welded) Mast Parts List...............................................................	6-7
Table 6-3.	Mast Cylinder and Slide Blocks Parts List .............................................	6-9
Table 6-4.	Power Unit and Controls Parts List ......................................................	6-11
Table 6-5.	Main Frame and Outriggers Parts List..................................................	6-13
Table 6-6.	Platform Parts List ................................................................................	6-15
Table 6-7.	Covers Parts List...................................................................................	6-17
Table 6-8.	Jack Assembly Parts List ......................................................................	6-19
Table 6-9.	Upper Control (Transmitter) Parts List.................................................	6-20
Table 6-10.	Lower Control (Receiver) Parts List.....................................................	6-21
Table 6-11.	Hydraulic Unit Parts List ......................................................................	6-23
Table 7-1.	Minimum Safe Approach Distance (M.S.A.D.) to energized
	(exposed or insulated) power lines and parts....................................	7-11

iii

iv

1

Safety

1-1 INTRODUCTION

Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. The use of intelligence and common sense in the operation of mechanical equipment is the best practice in any safety policy. Be professional and always observe the safety procedures set forth in this manual.

All OSHA, ANSI, state and local codes and regulations pertaining to this equipment should be obtained, read, and thoroughly understood before attempting to operate this equipment. Persons under the influence of drugs, alcohol, or prescription medication should not be on or near this equipment. Common sense should be implemented at all times during the use of this equipment. Do not operate this equipment in areas where equipment or user may come in contact with live power source.

The information contained herein is not to be considered as legal advice and is intended for informational purposes only. This information is offered to alert Bil-Jax customers to procedures that may be of concern to them.

This information is not intended to be all inclusive and is to be followed in the use of

Bil-Jax equipment only.

For any questions concerning the safe use of this equipment, call 419.445.9675 before operating.

1-1

ODYSSEY 34

Safety Notes

This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury.

DANGER

Dangers warn of equipment operation near electrical power lines that could lead to personal injury or death.

WARNING

Warnings describe conditions or practices that could lead to personal injury or death.

CAUTION

Cautions provide information important to prevent errors that could damage machine or components.

NOTE: Notes contain additional information important to a procedure.

1-2

1 — SAFETY

1-2 BEFORE OPERATION

Ensure the following general safety precautions are followed before operating the Odyssey 34 lift.

•ALWAYS survey the usage area for potential hazards such as untampered earth fills, unlevel surfaces, overhead obstructions, and electrically charged conductors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area.

•ALWAYS read, understand, and follow the procedures in this manual before attempting to operate equipment.

•ALWAYS inspect the equipment for damaged or worn parts. Check for cracked welds, hydraulic leaks, damaged wiring, loose wire connectors, damaged casters, and damaged outriggers. Also check for any improper operation. NEVER operate equipment if damaged in any way. Improperly operating equipment must be repaired before using.

•ALWAYS wear proper clothing for the job. Wear protective equipment as required by federal, state, or local regulations.

•ALWAYS locate, read, and follow all directions and warnings displayed on the equipment.

•ALWAYS inspect the equipment for any “DO NOT USE” tags placed on the equipment by maintenance personnel. NEVER use any equipment tagged in this way until repairs are made and all tags are removed by authorized maintenance personnel.

•ALWAYS make sure the cage platform and outrigger shoes are free of mud, grease, or other foreign material. This will reduce the possibility of slipping.

•NEVER allow improperly trained personnel to operate this equipment. Only trained and authorized personnel shall be allowed to operate this equipment.

•NEVER operate this equipment if you are under the influence of alcohol or drugs or if you feel ill, dizzy, or unsteady in any way. Operators must be physically fit, thoroughly trained, and not easily excitable.

•NEVER modify, alter, or change the equipment in any way that would affect its original design or operation in any way.

•NEVER operate this equipment in ways for which it is not intended.

1-3

ODYSSEY 34

1-3 DURING OPERATION

Ensure the following general safety precautions are followed during the operation of the Odyssey 34 lift.

DANGER

This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway. Always contact the power company before performing work near power lines. Assume every line is hot. Remember, power lines can be blown by the wind.

Refer to Table 1-1 for minimum safe approach distances between machine and electrical power lines.

Table 1-1. Minimum Safe Approach Distances

Voltage Range	Minimum Safe Approach Distance
	(Feet)		(Meters)
(Phase to Phase)
0 to 300V		Avoid Contact
Over 300V to 50KV	10		3.05
Over 50KV to 200KV	15		4.60
Over 200KV to 350KV	20		6.10
Over 350KV to 500KV	25		7.62
Over 500KV to 750KV	35		10.67
Over 750KV to 1000KV	45		13.72

•ALWAYS position lift far enough away from power sources to ensure that no part of the lift can accidentally reach into an unsafe area.

•ALWAYS operate only on a firm and level surface. NEVER use on surfaces that do not support the weight of the equipment and its rated load capacity.

•ALWAYS keep yourself and all personnel away from potential pinch or shear points.

•ALWAYS report any misuse of equipment to the proper authorities. Horseplay is prohibited.

•ALWAYS maintain good footing on the cage platform. NEVER wear slippery soled shoes.

•ALWAYS make certain all personnel are clear and there are no obstructions before repositioning cage platform.

•ALWAYS cordon off area around the outriggers to keep personnel and other equipment away from it while in use.

•ALWAYS stay clear of wires, cables, and other overhead obstructions.

•ALWAYS disconnect power at the batteries when not in use to guard against unauthorized use.

1-4

1 — SAFETY

•NEVER allow electrode contact with any part of the cage platform if welding is being performed by a worker from the cage platform.

•NEVER use without the outriggers fully based on the floor.

•NEVER override or by-pass manufacturer's safety devices.

•NEVER release outrigger locks or move unit with a person or materials on board.

•NEVER stand or sit on cage bars. Work only within the cage platform area and do not lean out over cage platform to perform work.

•NEVER attempt to increase working height with boxes, ladders, or other means.

•NEVER operate this equipment when exposed to high winds, thunderstorms, ice, or any other weather conditions that would compromise the safety of the operator.

•NEVER climb up or down masts.

•NEVER allow ropes, electric cords, hoses, etc. to become entangled in the equipment when the cage platform is being raised or lowered.

•NEVER exceed manufacturer's load limits.

•NEVER exceed load ratings by transferring loads to cage platform at elevated heights.

•NEVER use cage to carry materials and never allow overhang of materials when raising or lowering cage platform.

1-5

ODYSSEY 34

1-4 MAINTENANCE SAFETY

Ensure the following general safety precautions are observed when maintenance is performed on the Odyssey 34 lift.

•ALWAYS perform maintenance procedures according to manufacturer's requirements. NEVER short change maintenance procedures.

•ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition.

•ALWAYS keep all mechanisms properly adjusted and lubricated according to maintenance schedule and manufacturers specifications.

•ALWAYS perform a function check of operating controls before each use and after repairs have been made.

•ALWAYS locate and protect against possible pinch points prior to performing maintenance and repairs.

•ALWAYS use only factory approved parts to repair or maintain this equipment. If this equipment is rebuilt, retesting is required in accordance with factory instructions.

•NEVER add unauthorized fluids to the hydraulic system or battery. Check manufacturers specifications.

•NEVER exceed the manufacturer's recommended relief valve settings.

•NEVER attempt repairs you do not understand. Consult manufacturer if you have any questions regarding proper maintenance, specifications, or repair.

Battery Maintenance

Ensure the following general safety precautions are followed when battery maintenance is being performed on the Odyssey 34 lift.

•ALWAYS check battery acid level daily. Check battery test indicator for proper state of charge on maintenance free batteries before using lift.

•ALWAYS wear safety glasses when working near battery.

•ALWAYS avoid contact with battery acid. Battery acid causes serious burns. Avoid contact with skin or eyes. If accidental contact occurs, flush with water and consult a physician immediately.

•ALWAYS disconnect ground cable first when removing battery.

•ALWAYS connect ground cable last when installing battery.

•ALWAYS charge batteries in open, well ventilated areas.

•NEVER smoke when servicing battery.

•NEVER allow batteries to overcharge and boil.

•NEVER short across battery posts to check for current. NEVER break a live circuit at battery.

•NEVER jump start other vehicles using lift battery.

1-6

1 — SAFETY

1-5 DAMAGED EQUIPMENT POLICY

Safety Statement

At Bil-Jax, we are dedicated to the safety of all users of our products. Therefore, all Bil-Jax lifts are designed, manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations.

Damage Policy

There may be occasions when a Bil-Jax lift is involved in an incident that results in structural damage to the lift. This can seriously compromise the ability of the lift to perform in a safe manner. Therefore, whenever a Bil-Jax lift is damaged structurally or when there is the possibility of structural damage (this damage may be internal and is not always visible to the naked eye), Bil-Jax requires that the lift be returned to our facility at 125 Taylor Parkway, Archbold, Ohio, for reconditioning. If you have any questions concerning what constitutes structural damage, please call the Bil-Jax Service Department at 419.445.9675.

Damage Repair Notice

There may be occasions when a Bil-Jax lift is involved in an incident resulting in nonstructural damage. When this occurs and repairs are made by the owner or area distributor, please notify Bil-Jax of these non-maintenance repairs and request a repair form to be filled out and returned to Bil-Jax.

1-7

ODYSSEY 34

1-8

2

Introduction

2-1 GENERAL DESCRIPTION

The Odyssey 34 lift is designed and manufactured for use as a telescoping personnel lift. The maximum platform load is limited to 350 lbs. The electric pump motor is powered by a 12VDC battery. A 20 amp automatic battery charger is included for recharging the battery at the end of each work period.

Platform elevation is accomplished by means of a 2-1/4 inch displacement type hydraulic cylinder. The lower telescoping section is pushed vertically upward by the cylinder while the upper sections are raised by a mechanical motion advantage accomplished through two sets of chains and sheaves. Platform elevation and descent is controlled by pushbuttons on the main control box located on the back of the machine, or the transmitter mounted on the cage platform.

Safety of operation is assured by proper inspection and maintenance procedures as set forth in this manual. The possibility of platform free-fall is eliminated by proper maintenance and replacement of the chains, sheaves and sheave pins, a properly installed flow restrictor valve, and a clean mast. The adjustable restrictor valve controls and fixes the rate of platform descent whether empty or fully loaded to approximately 0.6 feet per second. A hydraulic hose failure will result in the same rate of descent, eliminating free-fall, when the restrictor valve is installed properly.

Emergency lowering of the platform is accomplished by means of a manual control valve located on the pump/motor unit.

The Odyssey 34 lift features a displacement type of cylinder that will not rust or corrode during storage since the cylinder rod is immersed in oil. It is important that the cylinder rod be kept clean and undamaged for the protection of the cylinder head packing.

The outrigger lock safety switches prevent the Odyssey 34 from raising until the four outriggers have been properly positioned and engaged. This helps to make the Odyssey 34 lift a safe, dependable machine.

Carefully read all the safety instructions contained in Section 1 of this manual before operating the Odyssey 34 lift.

2-1

ODYSSEY 34

2-2 SPECIFICATIONS

Odyssey Lift Electric Hydraulic Lift Platform

Model Number Odyssey 34		Serial Number ________________
Manufactured by:	Bil-Jax, Inc.
	125 Taylor Parkway
	Archbold, Ohio 43502
	419.445.8915

	Table 2-1. Specifications
Rated Platform Load		350 lbs (158.8 kg) total including operator
Extended Platform Height		34 ft (10.36 m)
Retracted Platform Height		6 in. (15 cm)
Platform Dimensions		28 in. x 30 in. (71 cm x 76 cm)
Base Dimensions		66 in. x 72 in. (168 cm x 183 cm)
(Outriggers Extended)
Retracted Dimensions		29 in. wide x 74 in. long x 79 in. high
		(74 cm wide x 190 cm long x 201 cm high)
Gross Shipping Weight		1350 lbs (614 kg)
Full Extension Time		45 seconds empty, 50 seconds loaded
Complete Retraction Time		55 seconds empty, 45 seconds loaded
Platform Extension Rate		0.86 ft/sec (0.26 m/sec) empty
		0.59 ft/sec (0.18 m/sec) loaded
Hydraulic System Pressure		1200 psi empty, 2000 psi loaded
Power Source		DC - 12 volt deep cycle battery

2-3 WARRANTY

Bil-Jax warrants its telescopic lifts for one year from the date of delivery against all defects of material and workmanship, provided the unit is operated and maintained in compliance with Bil-Jax’s operating and maintenance instructions; structural components are warranted for three years. Bil-Jax will, at its option, repair or replace any unit or component part which fails to function properly in normal use.

This warranty does not apply if the lift and/or its component parts have been altered, changed, or repaired without the consent of Bil-Jax or by anyone other than Bil-Jax or its factory trained personnel, nor if the lift and/or its components have been subjected to misuse, negligence, accident or any conditions deemed other than those considered as occurring during normal use.

Components not manufactured by Bil-Jax are covered by their respective manufacturers warranties. A list of those components and their warranties is available upon written request to Bil-Jax.

Bil-Jax shall not in any event be liable for the cost of any special, indirect or consequential damages to anyone, product, or thing. This warranty is in lieu of all other warranties expressed or implied. We neither assume nor authorize any representative, or other person, to assume for us any other liability in connection with the sale, rental, or use of this product.

2-2

3

Operation

3-1 OPERATOR CONTROLS

The Odyssey 34 lift is equipped with several operator controls; a transmitter mounted in the cage platform to control the lift; a receiver mounted on the base to monitor and control the lift; an ON/OFF switch to turn power on or off; and a laser pointer to help position the lift before raising the platform.

Receiver

The receiver is located on the back of the base frame and contains four controls, UP and DOWN pushbuttons, an ENABLE pushbutton, and an EMERGENCY STOP pushbutton. The receiver also contains LEDs to monitor the operation of the lift and a signal strength indicator to monitor the strength of the signal being sent from the platform transmitter. While the operator normally does not raise or lower the lift from the receiver, the receiver does control the operation of the Odyssey 34 lift. When the operator pushes a pushbutton on the platform transmitter, the transmitter sends a signal to the receiver, the receiver processes that signal and controls the various lift functions. Refer to Figure 3-1.

Figure 3-1. Receiver

3-1

ODYSSEY 34

Transmitter

The transmitter is located on the mast directly above the platform. The transmitter contains four controls, UP and DOWN pushbuttons, an ENABLE pushbutton, and an EMERGENCY STOP pushbutton. The controls on the upper control box are used to raise and lower the unit. There are no electrical connections between the transmitter and the receiver, or between the transmitter and the lift power supply. The transmitter operates from a 9-Volt battery installed in the transmitter control box. An LED monitors operation of the transmitter — a flashing LED indicates a low battery. The battery should be replaced with a new battery when the LED flashes. The LED will light with a steady glow when any control is activated and a signal is being sent to the receiver. Refer to Figure 3-2.

Figure 3-2. Transmitter

3-2

3 — OPERATION

ON/OFF Switch

The ON/OFF switch is used to turn the battery power on or off to the lift. Turning the switch to the ON position activates the Audio Program ‘Hal’ and turns power on to the lift. To conserve battery power, the switch should be in the OFF position when the lift is not being used. Refer to Figure 3-3.

Figure 3-3. ON/OFF Switch

Laser Pointer

The laser pointer is used to help position the lift before it is raised. It is mounted on the side of the cage. To help position the lift before setting outriggers, turn the laser pointer ON and place it in its holder in an upright position. When the red dot from laser pointer is in the area where you want to work, this is the position you want the Odyssey 34 lift to be located before setting the outriggers. Refer to Figure 3-4.

HOLDER

LASER

POINTER

Figure 3-4. Laser Pointer

3-3

ODYSSEY 34

3-2 NORMAL OPERATING PROCEDURE

Perform the following procedures to operate the Odyssey 34 lift.

1.Read and follow all safety precautions contained in Section 1 and all responsibilities outlined in the ANSI A92.3 reprint contained in Section 7 of this manual.

2.Position the lift at the work area. Make sure the lift is on a firm and level surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors. Do not operate the lift if such hazards exist.

3.Check the lift for damaged or worn parts and repair or replace as necessary.

4.Check to be sure that the cage platform is properly attached to the lift.

5.Pull the four outriggers away from the base. The spring-loaded pin on the jack should lock in place. If the spring-loaded pin does not lock in, unwind the jack until the pin snaps in place. Adjust each outrigger so that its footpad is firmly set. For best performance, assure that the wheels are off the ground.

6.Turn the ON/OFF switch to ON. Ensure that the E-STOP pushbutton is not engaged. The controller’s audio program ‘Hal’ will start. Hal will instruct you how to proceed. Hal will tell you the lift is ready to operate or what outrigger needs to be adjusted; the corresponding LED will also be lit.

7.Adjust the outriggers until all LEDs are lit. When all outriggers are set properly and the unit is level, Hal will tell you the lift is ready to operate and the tilt LED will be off. To enable you to monitor the setting of the outriggers, LEDs for the corresponding outriggers are located on the sides of the main frame, Figure 3-5. When the outriggers are set properly the LEDs will be ON.

NOTE: The lift is equipped with a level sensor that will prevent the lift from raising if the lift is at a slope greater than 1.5 degree. The TILT LED on the receiver will light and the audio program will tell you that the lift is not level. Adjust the outriggers until the lift is level and the TILT LED is OFF.

MAST

MOUNTED

LEDs

Figure 3-5. Outrigger LEDs on Main Frame

3-4

3 — OPERATION

8.Enter the cage platform. Ensure that the cage gate is closed and engaged properly. A proximity switch in the gate will prevent operation of the lift if the gate is not properly closed.

9.The lift is now ready for operation. While depressing the ENABLE pushbutton, select the UP or DOWN pushbutton on the transmitter. The platform will raise or lower respectively. The EMERGENCY STOP pushbutton deactivates the control circuit.

3-3 EMERGENCY LOWERING PROCEDURE

The Odyssey 34 lift is equipped with a manual lowering valve in case of emergency situations to lower the platform. The emergency lowering valve is located on the hydraulic pump. The valve may be accessed through the opening on the side of the machine. To lower the platform, turn the red knob on the valve counterclockwise. Refer to Figure 3-6.

EMERGENCY

LOWERING

VALVE

Figure 3-6. Emergency Lowering Valve

3-5

ODYSSEY 34

3-6

4

Maintenance

4-1 SCHEDULED SERVICE CHECKS

Daily/Weekly Service Checks

Perform the following daily/weekly service checks as listed in Table 4-1.

Table 4-1. Daily/Weekly Service Checks

	Daily
Service Check	before use Weekly

Check chain assemblies for split leaves, loose pins, excessive wear, or elongation.

Check battery electrolyte level.

Check and retighten all nuts and bolts.

Check cage gate is secure.

Check to be sure slide blocks and their path are clean and lightly lubricated with a silicone lubricant.

Check level sensor.

Check to see that all decals are present.

Check that all functions on transmitter and receiver are operating properly.

Check for wear on chain sheaves, sheave axles, and bearings.

Lubricate chains with 40W oil.

Check wheels for wear on axles.

Check surface of casters for cracks or excessive wear.

4-1

ODYSSEY 34

Monthly Service Checks

Perform the following monthly service checks as listed in Table 4-2.

Table 4-2. Monthly Service Checks

	Every	Every	Every	Every
Service Check	month	6 months	12 months	48 months

Clean battery terminals.

Check operation of manual emergency lowering valve.

Lubricate wheels and axles.

Lubricate steel mast with dry silicone spray.

Check battery cables and wiring for loose connections and damaged wires.

Replace hydraulic oil.

Check slide blocks for wear.

Check for mast sway.

Load test with 350 pounds.

Replace lift chains.

4-2

4 — MAINTENANCE

4-2 LUBRICATION

Lubrication makes operation of the Odyssey 34 lift more efficient and extends the life of the unit. Perform the following lubrication procedures.

1.Oil lift chains with clean 40W oil weekly or as needed. Refer to Figure 4-1.

LIFT

CHAINS

LIFT

CHAINS

Figure 4-1. Lift Chain Lubrication

4-3