Bil-Jax B33-01-0071 User Manual
AERIAL WORK PLATFORMS
AERIAL WORK PLATFORMS
AERIAL WORK PLATFORMSAERIAL WORK PLATFORMS
ODYSSEY 34
Electric Hydraulic Lift Platform
Operation and
Maintenance Manual
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34
34
B33-01-0071
TELESCOPIC PERSONNEL LIFT
This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.3 standard
in effect at the time of manufacture.
This equipment will meet or exceed applicable OSHA codes and ANSI A92.3 standards when used in accordance with sections 5, 6, 7, 8, 9 & 10 of ANSI A92.3 and all
other manufacturer’s recommendations.
It is the responsibility of the user of this equipment to follow all applicable ANSI,
OSHA, Federal, State, and local codes and regulations that govern the safe operation of this equipment.
Table of Contents
1 Safety ............................................................................................................... 1-1
1-1 Introduction........................................................................................ 1-1
1-2 Before Operation............................................................................... 1-3
1-3 During Operation............................................................................... 1-4
1-4 Maintenance Safety........................................................................... 1-6
1-5 Damaged Equipment Policy............................................................. 1-7
2 Introduction.................................................................................................... 2-1
2-1 General Description........................................................................... 2-1
2-2 Specifications..................................................................................... 2-2
2-3 Warranty............................................................................................. 2-2
3 Operation ........................................................................................................ 3-1
3-1 Operator Controls.............................................................................. 3-1
3-2 Normal Operating Procedure............................................................ 3-4
3-3 Emergency Lowering Procedure...................................................... 3-5
4 Maintenance.................................................................................................... 4-1
4-1 Scheduled Service Checks................................................................ 4-1
4-2 Lubrication......................................................................................... 4-3
4-3 Hydraulic System.............................................................................. 4-5
4-4 Electrical System............................................................................. 4-10
4-5 Lift Chains and Slide Blocks........................................................ 4-11
4-6 Troubleshooting ............................................................................... 4-15
5 Replacement Decals........................................................................................ 5-1
6 Parts List ......................................................................................................... 6-1
6-1 Aluminum Masts Parts List............................................................. 6-2
6-2 Main (Welded) Mast Parts List...................................................... 6-6
6-3 Mast Cylinder and Slide Blocks Parts List................................... 6-8
6-4 Power Unit and Controls Parts List............................................. 6-10
6-5 Main Frame and Outriggers Parts List......................................... 6-12
6-6 Platform Parts List.......................................................................... 6-14
6-7 Covers Parts List............................................................................ 6-16
6-8 Jack Assembly Parts List............................................................... 6-18
6-9 Upper Control (B01-10-0169) Parts List...................................... 6-20
6-10 Lower Control (B01-10-0170) Parts List..................................... 6-21
6-11 Hydraulic Unit Parts List............................................................... 6-22
6-12 Hydraulic System Schematic Diagram.......................................... 6-24
6-13 ElectricaL Schematic....................................................................... 6-25
6-14 Electrical Layout............................................................................. 6-26
7 ANSI Reprint................................................................................................. 7-1
i
List of Illustrations
Figure 3-1. Receiver.................................................................................................. 3-1
Figure 3-2. Transmitter.............................................................................................. 3-2
Figure 3-3. ON/OFF Switch...................................................................................... 3-3
Figure 3-4. Laser Pointer...........................................................................................3-3
Figure 3-5. Outrigger LEDs on Main Frame .............................................................3-4
Figure 3-6. Emergency Lowering Valve....................................................................3-5
Figure 4-1. Lift Chain Lubrication.............................................................................4-3
Figure 4-2. Wheel and Axle Lubrication...................................................................4-4
Figure 4-3. Steel Mast Slide Lubrication................................................................... 4-4
Figure 4-4. Pressure Relief Valve Adjustment ..........................................................4-6
Figure 4-5. Hydraulic Cylinder Exploded View........................................................4-9
Figure 4-6. BL-566 Chain Elongation Inspection....................................................4-11
Figure 4-7. BL-466 Chain Elongation Inspection....................................................4-11
Figure 4-8. Slide Block Adjustment........................................................................4-13
Figure 4-9. Guide Peg Adjustment ..........................................................................4-14
Figure 5-1. Replacement Decals................................................................................ 5-2
Figure 5-2. Decal Locations, Carriage and Base....................................................... 5-3
Figure 5-3. Decal Locations, Continued.................................................................... 5-4
Figure 6-1. Aluminum Masts Exploded View...........................................................6-2
Figure 6-2. Main (Welded) Mast Exploded View.....................................................6-6
Figure 6-3. Mast Cylinder and Slide Blocks Exploded View....................................6-8
Figure 6-4. Power Unit and Controls Exploded View.............................................6-10
Figure 6-5. Main Frame and Outriggers Exploded View.........................................6-12
Figure 6-6. Platform Exploded View.......................................................................6-14
Figure 6-7. Covers Exploded View......................................................................... 6-16
Figure 6-8. Jack Assembly Exploded View............................................................. 6-18
Figure 6-9. Upper Control Exploded View.............................................................6-20
Figure 6-10. Lower Control (Receiver) Exploded View ...........................................6-21
Figure 6-11. Hydraulic Unit Assembly...................................................................... 6-22
Figure 6-12. Hydraulic System Schematic Diagram..................................................6-24
Figure 6-13. Electrical Schematic..............................................................................6-25
Figure 6-14. Electrical Layout................................................................................... 6-26
ii
List of Tables
Table 1-1. Minimum Safe Approach Distances....................................................... 1-4
Table 2-1. Specifications.......................................................................................... 2-2
Table 4-1. Daily/Weekly Service Checks ................................................................ 4-1
Table 4-2. Monthly Service Checks......................................................................... 4-2
Table 4-3. Troubleshooting Chart.......................................................................... 4-15
Table 5-1. Replacement Decals................................................................................ 5-1
Table 6-1. Aluminum Mast Parts List...................................................................... 6-3
Table 6-2. Main (Welded) Mast Parts List............................................................... 6-7
Table 6-3. Mast Cylinder and Slide Blocks Parts List ............................................. 6-9
Table 6-4. Power Unit and Controls Parts List ...................................................... 6-11
Table 6-5. Main Frame and Outriggers Parts List.................................................. 6-13
Table 6-6. Platform Parts List................................................................................ 6-15
Table 6-7. Covers Parts List................................................................................... 6-17
Table 6-8. Jack Assembly Parts List...................................................................... 6-19
Table 6-9. Upper Control (Transmitter) Parts List................................................. 6-20
Table 6-10. Lower Control (Receiver) Parts List..................................................... 6-21
Table 6-11. Hydraulic Unit Parts List...................................................................... 6-23
Table 7-1. Minimum Safe Approach Distance (M.S.A.D.) to energized
(exposed or insulated) power lines and parts.................................... 7-11
iii
iv
1
Safety
1-1 INTRODUCTION
Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read
the operating instructions in this manual and become familiar with the location and proper
use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. The use of intelligence and common sense in the operation of mechanical equipment is the best practice in
any safety policy. Be professional and always observe the safety procedures set forth in
this manual.
All OSHA, ANSI, state and local codes and regulations pertaining to this equipment
should be ob tained, read, a nd thoroughly understood before attempting to operate this
equipment. Persons under the influence of drugs, alcohol, or prescription medication
should not be on or near this equipment. Common sense should be implemented at all
times during the use of this equipment. Do not operate this equipment in areas where
equipment or user may come in contact with live power source.
The information contained herein is not to be considered as legal advice and is intended
for informational purposes only. This information is offered to alert Bil-Jax customers to
procedures that may be of concern to them.
This information is not intended to be all inclusive and is to be followed in the use of
Bil-Jax equipment only.
For any questions concerning the safe use of this equipment, call 419.445.9675 before
operating.
1-1
ODYSSEY 34
Safety Notes
This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be
followed to prevent the possibility of improper service, damage to the equipment, or personal injury.
DANGER
Dangers warn of equipment operation near electrical power lines that could lead
to personal injury or death.
WARNING
Warnings describe conditions or practices that could lead to personal injury or
death.
CAUTION
Cautions provide information important to prevent errors that could damage machine or components.
NOTE: Notes contain additional information important to a pro cedure.
1-2
1 — SAFETY
1-2 BEFORE OPERATION
Ensure the following general safety precautions are followed before operating the
Odyssey 34 lift.
• ALWAYS survey the usage area for potential hazards such as untampered earth
fills, unlevel surfaces, overhead obstructions, and electrically charged conductors
or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the o perating area.
• ALWAYS read, understand, and follow the procedures in this manual before at-
tempting to operate equipment.
• ALWAYS inspect the equipment for damaged or worn parts. Check for cracked
welds, hydraulic leaks, damaged wiring, loose wire connectors, damaged casters,
and damaged outriggers. Also check for any improper operation. NEVER operate equipment if damaged in any way. Improperly operating equipment must be
repaired before using.
• ALWAYS wear proper clothing for the job. Wear protective equipment as re-
quired by federal, state, or local regulations.
• ALWAYS locate, read, and follow all directions and warnings displayed on the
equipment.
• ALWAYS inspect the equipment for any “DO NOT USE” tags placed on the
equipment by maintenance personnel. NEVER use any equipment tagged in this
way until repairs are made and all tags are removed by authorized maintenance
personnel.
• ALWAYS make sure the cage platform and outrigger shoes are free of mud,
grease, or other foreign material. This will reduce the possibility of slipping.
• NEVER allow improperly trained personnel to operate this equipment. Only
trained and authorized personnel shall be allowed to operate this equipment.
• NEVER operate this equipment if you are under the influence of alcohol or
drugs or if you feel ill, dizzy, or unsteady in any way. Operators must be physically fit, thoroughly trained, and no t easily excitable.
• NEVER modify, alter, or change the equipment in any way that would affect its
original design or operation in any way.
• NEVER operate this equipment in ways for which it is not intended.
1-3
ODYSSEY 34
1-3 DURING OPERATION
Ensure the following general safety precautions are followed during the operation of the
Odyssey 34 lift.
DANGER
This machine is not insulated for use near electrical power lines and DOES NOT
provide protection from contact with or close proximity to any electrically charged
conductor. Operator must maintain safe clearances at all times (10 feet minimum)
and always allow for platform movement such as wind induced sway. Always contact the power company before performing work near power lines. Assume every
line is hot. Remember, power lines can be blown by the wind.
Refer to Table 1-1 for minimum safe approach distances between machine and electrical
power lines.
Table 1-1. Minimum Safe Approach Distances
Voltage Range
(Phase to Phase)
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Over 50KV to 200KV 15 4.60
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
Minimum Safe Approach Distance
(Feet) (Meters)
• ALWAYS position lift far enough away from power sources to ensure that no
part of the lift can accidentally reach into an unsafe area.
• ALWAYS operate only on a firm and level surface. NEVER use on surfaces that
do not support the weight of the equipment and its rated load capacity.
• ALWAYS keep yourself and all personnel away from potential pinch or shear
points.
• ALWAYS report any misuse of equipment to the proper authorities. Horseplay is
prohibited.
• ALWAYS maintain good footing on the cage platform. NEVER wear slippery
soled shoes.
• ALWAYS make certain all personnel are clear and there are no obstructions be-
fore repositioning cage platform.
• ALWAYS cordon off area around the outriggers to keep personnel and other
equipment away from it while in use.
• ALWAYS stay clear of wires, cables, and other overhead obstructions.
• ALWAYS disconnect power at the batteries when not in use to guard against un-
authorized use.
1-4
1 — SAFETY
• NEVER allow electrode contact with any part of the cage platform if welding is
being performed by a worker from the cage platform.
• NEVER use without the outriggers fully based on the floor.
• NEVER override or by-pass manufacturer's safety devices.
• NEVER release outrigger locks or move unit with a person or materials on
board.
• NEVER stand or sit on cage bars. Work only within the cage platform area and
do not lean out over cage platform to perform work.
• NEVER attempt to increase working height with boxes, ladders, or other means.
• NEVER operate this equipment when exposed to high winds, thunderstorms, ice,
or any other weather conditions that would compromise the safety of the
operator.
• NEVER climb up or down masts.
• NEVER allow ropes, electric cords, hoses, etc. to become entangled in the
equipment when the cage platform is being raised or lowered.
• NEVER exceed manufacturer's load limits.
• NEVER exceed load ratings by transferring loads to cage platform at elevated
heights.
• NEVER use cage to carry materials and never allow overhang of materials when
raising or lowering cage platform.
1-5
ODYSSEY 34
1-4 MAINTENANCE SAFETY
Ensure the following general safety precautions are observed when maintenance is performed on the Odyssey 34 lift.
• ALWAYS perform maintenance procedures according to manufacturer's re-
quirements. NEVER short change maintenance procedures.
• ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings
are tight and in good condition.
• ALWAYS keep all mechanisms properly adjusted and lubricated according to
maintenance schedule and manufacturers specifications.
• ALWAYS perform a function check of operating controls before each use and
after repairs have been made.
• ALWAYS locate and protect against possible pinch points prior to performing
maintenance and repairs.
• ALWAYS use only factory approved parts to repair or maintain this equipment.
If this equipment is rebuilt, retesting is required in accordance with factory instructions.
• NEVER add unauthorize d fluids to the hydraulic system or battery. Check manu-
facturers specifications.
• NEVER exceed the manufacturer's recommended relief valve settings.
• NEVER attempt repairs you do not understand. Consult manufacturer if you
have any questions regarding proper maintenance, specific ations, or repa ir.
Battery Maintenance
Ensure the following general safety precautions are followed when battery maintenance is
being performed on the Odyssey 34 lift.
• ALWAYS check battery acid level daily. Check battery test indicator for proper
state of charge on maintenance free batteries before using lift.
• ALWAYS wear safety glasses when working near battery.
• ALWAYS avoid contact with battery acid. Battery acid causes serious burns.
Avoid contact with skin or eyes. If accidental contact occurs, flush with water
and consult a physician immediately.
• ALWAYS disconnect ground cable first when removing battery.
• ALWAYS connect ground cable last when installing battery.
• ALWAYS charge batteries in open, well ventilated areas.
• NEVER smoke when servicing battery.
• NEVER allow batteries to overcharge and boil.
• NEVER short across battery posts to check for current. NEVER break a live cir-
cuit at battery.
• NEVER jump start other vehi cles using lift battery.
1-6
1 — SAFETY
1-5 DAMAGED EQUIPMENT POLICY
Safety Statement
At Bil-Jax, we are dedicated to the safety of all users of our products. Therefore, all
Bil-Jax lifts are designed, manufactured and tested to comply with current applicable
Federal OSHA and ANSI codes and regulations.
Damage Policy
There may be occasions when a Bil-Jax lift is involved in an incident that results in structural damage to the lift. This can seriously compromise the ability of the lift to perform in
a safe manner. Therefore, whenever a Bil-Jax lift is damaged structurally or when there is
the possibility of structural damage (this damage may be internal and is not always visible
to the naked eye), Bil-Jax requires that the lift be returned to our facility at 125 Taylor
Parkway, Archbold, Ohio, for reconditioning. If you have any questions concerning what
constitutes structural damage, please call the Bil-Jax Service Department at
419.445.9675.
Damage Repair Notice
There may be occasions when a Bil-Jax lift is involved in an incident resulting in nonstructural damage. When this occurs and repairs are made by the owner or area distributor, please notify Bil-Jax of these non-maintenance repairs and request a repair form to be
filled out and returned to Bil-Jax.
1-7
ODYSSEY 34
1-8
2
Introduction
2-1 GENERAL DESCRIPTION
The Odyssey 34 lift is designed and manufactured for use as a telescoping personnel lift.
The maximum platform load is limited to 350 lbs. The electric pump motor is powered by
a 12VDC battery. A 20 amp automatic battery charger is included for recharging the battery at the end of each work period.
Platform elevation is accomplished by means of a 2-1/4 inch displacement type hydraulic
cylinder. The lower telescoping section is pushed vertically upward by the cylinder while
the upper sections are raised by a mechanical motion advantage accomplished through
two sets of chains and sheaves. Platform elevation and descent is controlled by pushbuttons on the main control box located on the back of the machine, or the transmitter
mounted on the cage platform.
Safety of operation is assured by proper inspection and maintenance procedures as set
forth in this manual. The possibility of platform free-fall is eliminated by proper maintenance and replacement of the chains, sheaves and sheave pins, a properly installed flow
restrictor valve, and a clean mast. The adjustable restrictor valve controls and fixes the
rate of platform descent whether empty or fully loaded to approximately 0.6 feet per second. A hydraulic hose failure will result in the same rate of descent, eliminating free-fall,
when the restrictor valve is installed properly.
Emergency lowering of the platform is accomplished by means of a manual control valve
located on the pump/motor unit.
The Odyssey 34 lift features a displacement type of cylinder that will not rust or corrode
during storage since the cylinder rod is immersed in oil. It is important that the cylinder
rod be kept clean and undamaged for the protection of the cylinder head packing.
The outrigger lock safety switches prevent the Odyssey 34 from raising until the four outriggers have been properly positioned and engaged. This helps to make the Odyssey 34
lift a safe, dependable machine.
Carefully read all the safety instructions contained in Section 1 of this manual before operating the Odyssey 34 lift.
2-1
ODYSSEY 34
2-2 SPECIFICATIONS
Odyssey Lift Electric Hydraulic Lift Platform
Model Number Odyssey 34 Serial Number ________________
Manufactured by: Bil-Jax, Inc.
125 Taylor Parkway
Archbold, Ohio 43502
419.445.8915
Table 2-1. Specifications
Rated Platform Load 350 lbs (158.8 kg) total including operator
Extended Platform Height 34 ft (10.36 m)
Retracted Platform Height 6 in. (15 cm)
Platform Dimensions 28 in. x 30 in. (71 cm x 76 cm)
Base Dimensions
(Outriggers Extended)
Retracted Dimensions 29 in. wide x 74 i n. long x 79 in. high
Gross Shipping Weight 1350 lbs (614 kg)
Full Extension Time 45 seconds empty, 50 seconds loaded
Complete Retraction Time 55 seconds empty, 45 seconds loaded
Platform Extension Rate 0.86 ft/sec (0.26 m/sec) empty
Hydraulic System Pressure 1200 psi empty, 2000 psi loaded
Power Source DC - 12 volt deep cycle battery
66 in. x 72 in. (168 cm x 183 cm)
(74 cm wide x 190 cm long x 201 cm high)
0.59 ft/sec (0.18 m/sec) loaded
2-3 WARRANTY
Bil-Jax warrants its telescopic lifts for one year from the date of delivery against all defects of material and workmanship, provided the unit is operated and maintained in compliance with Bil-Jax’s operating and maintenance instructions; structural components are
warranted for three years. Bil-Jax will, at its option, repair or replace any unit or component part which fails to function prop erly in normal use.
This warranty does not apply if the lift and/or its component parts have been altered,
changed, or repaired without the consent of Bil-Jax or by anyone other than Bil-Jax or its
factory trained personnel, nor if the lift and/or its components have been subjected to
misuse, negligence, accident or any conditions deemed other than those considered as occurring during normal use.
Components not manufactured by Bil-Jax are covered by their respective manufacturers
warranties. A list of those components and their warranties is available upon written request to Bil-Jax.
Bil-Jax shall not in any event be liable for the cost of any special, indirect or consequential damages to anyone, product, or thing. This warranty is in lieu of all other warranties
expressed or implied. We neither assume nor authorize any representative, or other person, to assume for us any other liability in connection with the sale, rental, or use of this
product.
2-2
3
Operation
3-1 OPERATOR CONTROLS
The Odyssey 34 lift is equipped with several operator controls; a transmitter mounted in
the cage platform to control the lift; a receiver mounted on the base to monitor and control the lift; an
the lift before raising the platform.
Receiver
The receiver is located on the back of the base frame and contains four controls, UP and
DOWN pushbuttons, an ENABLE pushbutton, and an EMERGENCY STOP pushbutton. The re-
ceiver also contains LEDs to monitor the operation of the lift and a signal strength indicator to monitor the strength of the signal being sent from the platform transmitter. While
the operator normally does not raise or lower the lift from the receiver, the receiver does
control the operation of the Odyssey 34 lift. When the operator pushes a pushbutton on
the platform transmitter, the transmitter sends a signal to the receiver, the receiver processes that signal and controls the various lift functions. Refer to Figure 3-1.
ON/OFF switch to turn power on or off; and a laser pointer to help position
Figure 3-1. Receiver
3-1
ODYSSEY 34
Transmitter
The transmitter is located on the mast directly above the platform. The transmitter contains four controls,
EMERGENCY STOP pushbutton. The controls on the upper control box are used to raise and
lower the unit. There are no electrical connections between the transmitter and the receiver, or between the transmitter and the lift power supply. The transmitter operates from
a 9-Volt battery installed in the transmitter control box. An LED monitors operation of
the transmitter — a flashing LED indicates a low battery. The battery should be replaced
with a new battery when the LED flashes. The LED will light with a steady glow when
any control is activated and a signal is being sent to the receiver. Refer to Figure 3-2.
UP and DOWN pushbuttons, an ENABLE pushbutton, and an
Figure 3-2. Transmitter
3-2
3 — OPERATION
ON/OFF Switch
The ON/OFF switch is used to turn the battery power on or off to the lift. Turning the
switch to the
To conserve battery power, the switch should be in the
being used. Refer to Figure 3-3.
ON position activates the Audio Program ‘Hal’ and turns power on to the lift.
OFF position when the lift is not
Figure 3-3. ON/OFF Switch
Laser Pointer
The laser pointer is used to help position the lift before it is raised. It is mounted on the
side of the cage. To help position the lift before setting outriggers, turn the laser pointer
ON and place it in its holder in an upright position. When the red dot from laser pointer is
in the area where you want to work, this is the position you want the Odyssey 34 lift to be
located before setting the outriggers. Refer to Figure 3-4.
LASER
POINTER
HOLDER
Figure 3-4. Laser Pointer
3-3
ODYSSEY 34
3-2 NORMAL OPERATING PROCEDURE
Perform the following procedures to operate the Odyssey 34 lift.
1. Read and follow all safety precautions contained in Section 1 and all responsibilities outlined in the ANSI A92.3 reprint contained in Section 7 of this manual.
2. Position the lift at the work area. Make sure the lift is on a firm and level surface
and that there are no potential hazards such as overhead obstructions or electrically charged conductors. Do not operate the lift if such hazards exist.
3. Check the lift for damaged or worn parts and repair or replace as necessary.
4. Check to be sure that the cage platform is properly attached to the lift.
5. Pull the four outriggers away from the base. The spring-loaded pin on the jack
should lock in place. If the spring-loaded pin does not lock in, unwind the jack
until the pin snaps in place. Adjust each outrigger so that its footpad is firmly set.
For best performance, assure that the wheels are off the ground.
6. Turn the
ON/OFF switch to ON. Ensure that the E-STOP pushbutton is not enga ged.
The controller’s audio program ‘Hal’ will start. Hal will instruct you how to proceed. Hal will tell you the lift is ready to operate or what outrigger needs to be
adjusted; the corresponding LED will also be lit.
7. Adjust the outriggers until all LEDs are lit. When all outriggers are set properly
and the unit is level, Hal will tell you the lift is ready to operate and the tilt LED
will be off. To enable you to monitor the setting of the outriggers, LEDs for the
corresponding outriggers are located on the sides of the main frame, Figure 3-5.
When the outriggers are set properly the LEDs will be ON.
NOTE: The lift is equipped with a level sensor that will prevent the lift from rais-
ing if the lift is at a slope greater than 1.5 degree. The TILT LED on the
receiver will light and the audio program will tell you that the lift is not
level. Adjust the outriggers until the lift is level and the TILT LED is
OFF.
MAST
MOUNTED
LEDs
Figure 3-5. Outrigger LEDs on Main Frame
3-4
3 — OPERATION
8. Enter the cage platform. Ensure that the cage gate is closed and engaged properly. A proximity switch in the gate will prevent operation of the lift if the gate is
not properly closed.
9. The lift is now ready for operation. While depressing the
lect the
lower respectively. The
UP or DOWN pushbutton on the transmitter. The platform will raise or
EMERGENCY STOP pushbutton deactivates the control
ENABLE pushbutton, se-
circuit.
3-3 EMERGENCY LOWERI NG PROCEDURE
The Odyssey 34 lift is equipped with a manual lowering valve in case of emergency situations to lower the platform. The emergency lowering valve is located on the hydraulic
pump. The valve may be accessed through the opening on the side of the machine. To
lower the platform, turn the red knob on the valve counterclockwise. Refer to Figure 3-6.
EMERGENCY
LOWERING
VALVE
Figure 3-6. Emergency Lowering Valve
3-5
ODYSSEY 34
3-6
4
Maintenance
4-1 SCHEDULED SERVICE CHECKS
Daily/Weekly Service Checks
Perform the following daily/weekly service checks as listed in Table 4-1.
Check chain assemblies for split leaves, loose pins,
excessive wear, or elongation.
Check battery electrolyte level.
Check and retighten all nuts and bolts.
Check cage gate is secure.
Check to be sure slide blocks and their path are clean and
lightly lubricated with a silicone lubricant.
Check level sensor.
Check to see that all decals are present.
Check that all functions on transmitter and receiver are
operating properly.
Check for wear on chain sheaves, sheave axles, and
bearings.
Lubricate chains with 40W oil.
Check wheels for wear on axles.
Check surface of casters for cracks or excessive wear.
Table 4-1. Daily/Weekly Service Checks
Service Check
before use Weekly
Daily
4-1
ODYSSEY 34
Monthly Service Checks
Perform the following monthly service checks as listed in Table 4-2.
Table 4-2. Monthly Service Checks
Service Check
Clean battery terminals.
Check operation of manual
emergency lowering valve.
Lubricate wheels and axles.
Lubricate steel mast with dry
silicone spray.
Every
month
Every
6 months
Every
12 months
Check battery cables and wiring
for loose connections and
damaged wires.
Replace hydraulic oil.
Check slide blocks for wear.
Check for mast sway.
Load test with 350 pounds.
Replace lift chains.
Every
48 months
4-2
4 — MAINTENANCE
4-2 LUBRICATION
Lubrication makes operation of the Odyssey 34 lift more efficient and extends the life of
the unit. Perform the following lubrication procedures.
1. Oil lift chains with clean 40W oil weekly or as needed. Refer to Figure 4-1.
LIFT
CHAINS
LIFT
CHAINS
Figure 4-1. Lift Chain Lubrication
4-3
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