OPERATOR’S
MANUAL
BOOM PERSONNEL LIFT
This equipment is designed and manufactured in
compliance with the duties, responsibilities and
standards set forth in the ANSI, CE CSA and/or AS
standards in effect at the time of manufacture.
This equipment will meet or exceed applicable ANSI,
CE, CSA and/or AS codes and standards when
operated in accordance with manufacturer’s
recommendations.
It is the responsibility of the user to follow all regional
codes and regulations that govern the safe operation of
this equipment.
Obtain, read and obey all safety precautions before
performing maintenance or repairs or attempting to
operate this equipment. This includes all manufacturer
recommendations as well as those directives set forth by
government and local authorities.
To ensure proper and safe use of this equipment, it is
strongly recommended that only trained and authorized
personnel attempt to operate and maintain the boom lift.
This manual shall be considered a permanent and
necessary component of the machine and shall be kept
with the boom lift at all times.
Owners and Lessors should complete a full inspection of
all components and perform a test of all functions,
including brake functions, before commissioning or
reselling the machine. Repair or replace all damaged or
malfunctioning components.
Bil-Jax, Inc. is dedicated to the continuous improvement
of this and all Bil-Jax products. Therefore, equipment
information is subject to change without notice. Direct
any questions or concerns regarding errors or
discrepancies in this manual to the Bil-Jax Service
Department.
Copyright © Bil-Jax, Inc. 2008. All Rights Reserved.
“Bil-Jax” is a registered trademark and “A Step Above”
and “Summit Series” are trademarks of Bil-Jax, Inc.
Contact Bil-Jax for replacement manuals.
125 Taylor Parkway
Archbold, Ohio 43502
Phone (800) 537-0540
(419) 445-8915
Fax (419) 445-0367
P/N B33-01-0100-01 http://www.
biljax.com
TABLE OF CONTENTS
Table of Contents 1
Illustrations 2
Tables 2
1 Safety 3
Legend: Safety Advisories 4
Before Operation 5
During Operation 5
Maintenance Safety 7
Damaged Equipment Policy 8
2 Specifications 9
Range of Motion 10
Specifications 11
Warranty 12
3 Operations 13
Ground Control Station 14
Platform Control Station 16
Normal Operating Procedure 18
Manual Boom Operations 20
Battery Recharge 22
Boom Lift Transport 23
4 Operator Service 25
Daily Service Checks 26
Weekly Service Checks 28
Monthly Service Checks 29
Troubleshooting 30
Error Code Definitions 31
5 Replacement Decals 49
6 ANSI Reprint 53
7 Material Safety Data 59
8 Equipment Options 63
Material Lifting Hook 64
Platform Rotator 65
Replacement Decals 66
Inspection Form 68
1
LIST OF ILLUSTRATIONS
Figure 2-1 Range of Motion 10
Figure 3-1 Ground Control Panel 14
Figure 3-2 Platform Control Panel 16
Figure 3-3 Outrigger Controls 18
Figure 3-4 Boom Travel Latch 18
Figure 3-5 Platform Travel Latch 19
Figure 3-6 Hand Pump and Controls for Manual Operation 20
Figure 3-7 Manual Lowering Valve 21
Figure 3-8 Battery Charger Faceplate 22
Figure 3-9 Trailer Hitching 23
Figure 3-10 Boom Lift and Transport Instructions 24
Figure 4-1 Outrigger Position Switches 26
Figure 4-2 Hydraulic Reservoir 27
Figure 4-3 Wheel Nut Tightening Sequence 29
Figure 5-1 Decal Placements 51
Figure 6-1 Minimum Safe Approach Distances 57
Figure 8-1 Material Lifting Hook Configuration 64
Figure 8-2 Material Lifting Hook Installation 64
Figure 8-3 Manual Platform Rotator 65
Figure 8-6 Material Lift Decal Placement 66
Figure 8-7 Optional Components Decal Placement 66
LIST OF TABLES
Table 1-1 Minimum Safe Approach Distances 5
Table 3-1 Charger Fault Codes 22
Table 4-1 Troubleshooting Steps 30
Table 4-2 Error Code Definitions 31
Table 5-1 Replacement Decal Descriptions 50
Table 8-1 Replacement Decals – Optional Components 66
2
1 SAFETY
Proper training is required for the safe operation of any mechanical device.
Failure to follow all instructions and safety precautions in this manual and
attached to the lift will result in death or personal injury.
Prior to Operation:
Read, understand and obey all instructions and safety precautions in this
manual and attached to the lift.
Read, understand and obey all applicable government regulations.
Become familiar with the proper use of all controls.
Inexperienced users should receive instruction before attempting to
operate or maintain the machine.
The use of intelligence and common sense is the best practice when
following any safety policy.
3
BIL-JAX 2622T
LEGEND: SAFETY ADVISORIES
The following safety advisories are used throughout
this manual to indicate specific hazards when
operating or maintaining the machine. Read,
understand and obey all safety advisories to prevent
improper service, damage to equipment, personal
injury or death.
DANGER
Warns of operation near electrical power
sources that could lead to personal injury or
death.
WARNING
Describes conditions or practices that could lead
to personal injury or death.
CAUTION
Contains information important in the prevention
of errors that could damage machine or
components.
NOTE: Contains additional information
important for performing a procedure.
4
BEFORE OPERATION DURING OPERATION
DANGER
1 – SAFETY
Ensure the following general safety precautions are
followed before operating the telescoping boom lift:
ALWAYS inspect the usage area for potential
hazards, such as unstable or unlevel surfaces,
overhead obstructions and electrically charged wires
or conductors. ALWAYS watch for moving vehicles
in the operating area.
ALWAYS conduct a thorough inspection of the
machine before operation. Check for damaged or
worn parts, hydraulic leaks, damaged wiring, loose
wiring conductors, damaged outriggers, low tire
pressure, uneven tire wear or tire damage. Check for
any improperly operating components. NEVER
operate equipment if any damage is observed or
suspected. Repair damaged or malfunctioning
equipment before operation.
ALWAYS wear proper clothing. Wear protective
equipment as required by government regulations.
Keep loose clothing, jewelry, gloves and hair away
from moving parts.
ALWAYS wear a safety harness and energyabsorbing lanyard, such as the safety harness and
lanyard provided by Bil-Jax.
ALWAYS inspect platform floor and outrigger
footpads for mud, grease, debris or other foreign
material. ALWAYS remove any such material from
the equipment before operation.
ALWAYS tag any part of the equipment known or
suspected to be damaged or malfunctioning.
ALWAYS remove a malfunctioning, damaged or
defective machine from service. NEVER operate a
machine that has any known or suspected defect.
ALWAYS comply with the instructions found in
Safety and/or Service Bulletins distributed by the
manufacturer. Bulletins may contain critical
procedures that supersede the information
contained in manuals.
NEVER operate this equipment while under the
influence of drugs or alcohol, while taking
prescription medications that may leave the operator
drowsy or prone to dizziness, or while feeling ill.
NEVER modify, alter or change the equipment in
any way that would affect its original design or
operation.
NEVER deface, modify or obscure any decals or
markings on equipment.
NEVER operate the equipment in any way for which
it is not intended.
Ensure the following general safety precautions are
followed while operating the telescoping boom lift:
ALWAYS position lift away from power lines to
ensure that no part of the lift can accidentally reach
into an unsafe area. This includes full extension of
the boom through 700º rotation.
This machine is NOT insulated for use near
electrical power lines and DOES NOT provide
protection from contact with or close proximity
to any electrically charged conductor. Operator
must maintain safe clearances at all times (3.05
meters minimum) and must always allow for
platform movement due to gusty winds. Always
contact power company before working near
power lines. Assume every power line is live.
Power lines can be blown by the wind. Refer to
Table 1-1 for minimum safe approach distances
between the machine and electrical power lines.
Voltage Range
(Phase to Phase)
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Over 50KV to 200KV 15 4.60
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
Minimum Safe Approach Distance
(Feet) (Meters)
Table 1-1. Minimum Safe Approach Distances
ALWAYS keep away from a machine that is
exposed to energized power lines. If the machine
contacts energized power lines, NEVER touch or
operate the machine until power lines are shut off.
ALWAYS operate only on a firm and level surface.
NEVER operate on surfaces that do not support the
equipment with its rated load capacity or on surfaces
that do not support force exerted by the outriggers
during boom operation. Operate only on surfaces
that can support a pressure of 1.8 kg/cm
2
(25 psi) to
ensure safe operation.
ALWAYS keep personnel away from potential pinch
and shear points and from potential crush hazards
as indicated by decals attached to the machine.
ALWAYS maintain sure footing on the work platform.
ALWAYS keep the safety bar lowered unless
personnel are entering or exiting the work platform.
5
BIL-JAX 2622T
ALWAYS wear proper footgear. ALWAYS keep the
platform free of debris.
ALWAYS keep personnel and obstructions clear of
the machine when repositioning boom or basket.
ALWAYS cordon the area surrounding the
outriggers to keep personnel, vehicles and moving
equipment away from the machine while in use.
ALWAYS stay clear of overhead obstructions,
including wires and cables.
ALWAYS engage boom travel latches before towing
trailer.
ALWAYS exercise caution when rotating the boom
(slew) from the ground control station. ALWAYS
watch for personnel inside the radius of the turntable
and boom arm when rotating the boom lift from the
ground or platform controls.
ALWAYS remove personnel from the boom lift
before attempting to free an elevated platform that
has become caught or snagged on an adjacent
structure or obstacle.
NEVER operate the machine on any surface other
than firm and level ground. NEVER operate the
machine from a position on truckbeds, trailers,
floating vessels or scaffolding without written
approval from the manufacturer.
NEVER operate lift on slopes exceeding 12.5º.
NEVER allow electrode contact with any part of the
machine while welding from the platform. NEVER
use the machine as a ground for welding.
NEVER operate without the outriggers fully
extended or when the machine is not level.
NEVER position an elevated platform against
another object to steady the platform
NEVER operate boom lift in conditions where wind
speeds exceed 12.5 m/sec (45 km/h or 28 mph).
Steady or gusty winds that exceed 12.5 m/sec (45
km/h) may affect stability and boom operation.
NEVER allow ropes, electric cords, hoses or other
equipment to become entangled in the machine
while raising or lowering platform.
NEVER exceed the load limits set by the
manufacturer. Use only the Material Lifting Hook,
supplied as an option and manufactured by Bil-Jax,
when lifting materials. Safely stow all tools and
equipment.
NEVER exceed load ratings by transferring loads to
the lift at elevated heights.
NEVER use the platform to lift a load that exceeds
the platform dimensions. NEVER lift a load in such a
way that the center of gravity is higher than the top
guardrail of the platform.
NEVER modify the platform or carry materials that
would increase the surface area of the platform.
Increasing the area exposed to the wind may
decrease machine stability. NEVER attach
overhanging loads when raising or lowering the
platform.
NEVER use the boom or platform to push or pull or
to lift any part of the trailer.
NEVER use the boom or platform to place a load
against any structure, materials or equipment.
NEVER climb on the boom. Refer to Section 3 for
the instructions for manual operation.
NEVER leave an elevated platform unattended.
NEVER leave the keys in the boom lift while
unattended or not in use.
NEVER override or bypass the manufacturer’s
safety devices.
NEVER attach a safety harness to an adjacent
structure, pole, or to nearby equipment while
working from the boom platform.
NEVER raise the outriggers or move the trailer with
materials or personnel on board, or while boom is
raised or extended.
NEVER sit, stand or climb on cage bars. ALWAYS
keep both feet firmly on the work cage floor when
working from an elevated platform.
NEVER attempt to increase the working height with
boxes, ladders, stools or any other materials.
NEVER operate this equipment when exposed to
high winds, thunderstorms, ice or any weather
conditions that would compromise operator safety.
6
MAINTENANCE SAFETY
1 – SAFETY
Ensure the following general safety precautions are
followed while performing maintenance on the
telescoping boom lift:
General Maintenance
ALWAYS perform maintenance proc
edures
according to manufacturer’s guidelines. NEVER
disregard or bypass proper maintenance
procedures.
ALWAYS inspect hydraulic system to ensure that all
lines, connectors and fittings are properly fastened
and in good condition.
ALWAYS turn the key switch OFF and remove key
before performing maintenance.
Whenever possible, ALWAYS perform maintenance
with the boom and platform in a fully lowered,
stowed position. ALWAYS secure the boom before
performing maintenance on hydraulic cylinders.
ALWAYS disconnect power to the hydraulic pump
drive motor before making electrical checks to the
hydraulic valves.
ALWAYS keep all mechanical parts properly
adjusted and lubricated according to maintenance
schedule and manufacturer’s specifications.
ALWAYS perform a function check of operating
controls before each use and after repairs have
been made.
ALWAYS locate and protect against possible pinch
points before performing any maintenance or
repairs.
ALWAYS use only manufacturer-approved parts to
repair or maintain equipment. If any portion of this
equipment is rebuilt or repaired, retesting is required
in accordance with factory instructions.
ALWAYS maintain a safe distance while testing the
hydraulic components. ALWAYS relieve hydraulic
pressure before loosening or removing hydraulic
components. NEVER test or operate the hydraulic
components while personnel are near the
equipment.
NEVER exceed the manufacturer’s recommended
relief valve settings.
NEVER touch or allow metal tools to contact any
components that are sensitive to static discharge.
ALWAYS use static discharge prevention mats and
grounding devices when handling electronic
components.
NEVER adjust, repair, replace or bypass any
hydraulic or electrical control or safety device. These
include, but are not limited to, hydraulic load control
and flow control valves, solenoid valves and limit
switches. ALWAYS consult an authorized Bil-Jax
technician if repairs are necessary.
NEVER modify, alter or change the equipment
without first consulting an authorized Bil-Jax
technician, and NEVER in any way that would affect
its original design or operation.
Battery Maintenance
re the following general safety precautions are
Ensu
followed when performing battery maintenance on
the telescoping boom lift.
ALWAYS check the battery fluid level daily.
ALWAYS wear safety glasses when working with or
near batteries.
ALWAYS avoid contact with battery acid. Battery
acid causes serious burns and should be kept away
from skin or eyes. If contact occurs, flush with water
and consult a physician immediately.
ALWAYS disconnect ground cable first when
removing battery.
ALWAYS connect ground cable last when installing
battery.
ALWAYS charge batteries in open, well-ventilated
areas.
ALWAYS replace batteries using only parts
recommended by manufacturer. ALWAYS use only
batteries with sealed caps over cells.
NEVER smoke while servicing batteries.
NEVER allow water or foreign particles into the DC
electric motor housing. Inclusion of water or foreign
particles may cause serious damage to the motor. If
the motor becomes wet, consult an authorized BilJax service technician for proper dry i ng instructions.
NEVER add unauthorized fluids to the hydraulic
system or battery. NEVER mix hydraulic oils.
Consult manufacturer specifications. Refer to
Section 4 for hydraulic system maintenance
procedures.
NEVER charge batteries near flammable materials.
NEVER allow batteries to overcharge and boil.
NEVER short across battery posts to check for
current. NEVER break a live circuit at the battery.
NEVER disconnect battery from charger while
charger is connected to a live power source.
NEVER jumpstart other vehicles using the boom lift
batteries.
7
BIL-JAX 2622T
DAMAGED EQUIPMENT POLICY
Safety Statement
At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax
lifts are designed, manufactured and tested to comply with current applicable
ANSI and/or CE codes and regulations.
Damage Policy
There may be occasions when a Bil-Jax lift is involved in an incident that results
in structural damage to the lift. Such damage can seriously compromise the
ability of the lift to perform in a safe manner. Therefore, whenever a Bil-Jax lift is
damaged structurally or when there is suspected internal damage to the
structure, Bil-Jax may require that the lift be returned to our facility for
reconditioning. For any questions concerning structural damage or the Damaged
Equipment Policy, please contact an authorized Bil-Jax representative or your
regional Bil-Jax dealer
Damage Repair Notice
There may be occasions when a Bil-Jax lift is involved in an accident resulting in
damage to non-structural components. When such damage occurs and repairs
are made by the owner or area distributor, please notify Bil-Jax of these nonmaintenance repairs and request a repair form to be filled out and returned to BilJax.
8
2 SPECIFICATIONS
Bil-Jax, Inc. is dedicated to the continuous improvement of this and all
Bil-Jax products. Therefore, equipment information is subject to change
without notice.
The following information is based on ideal working conditions. Machine
performance may vary based on work environment and on machine
options.
Direct any questions or concerns regarding equipment specifications to
your regional Bil-Jax representative or to the Bil-Jax Service Department.
9
BIL-JAX 2622T
RANGE OF MOTION
40 ft
12.2m
30 ft
9.1m
20 ft
6.1m
10 ft
3m
15 ft
4.6m
5ft
1.5m
5ft
0
1.5m
15 ft
4.6m
25 ft
7.6m
0
Figure 2-1. Range of Motion
10
2 – INTRODUCTION
SPECIFICATIONS SERIAL NUMBER_____________________________
Working Height
Maximum Platform Height
Maximum Horizontal Outreach
From Centerline
From Outrigger Footpad Edge
Rated Platform Capacity
Maximum Occupants
Tongue Weight
Total Weight
Turntable Rotation
Leveling Capability
Platform Dimensions
Height
Length
Width
Stowed Dimensions
Height
Length
Width
Outrigger Footprint
Length
Width
Footpad Diameter
Parking Brake
Towing Brake
31 ft 7 in
10.1 m
25 ft 7 in
8.1 m
19 ft 11 in
6.1 m
14 ft
4.3 m
440 lbs
200 kg
120 lbs
54 kg
2,560 lbs
1,160 kg
700º Non-Continuous
12.5º
3 ft 7 in
1.1 m
2 ft 6 in
0.8 m
4 ft
1.2 m
6 ft 6 in
2.0 m
16 ft 4 in
5.0 m
5 ft 3 in
1.7 m
11 ft
3.7 m
11 ft
3.4 m
10 in
0.3 m
Standard, Mechanical
Mechanical Surge
Rated Towing Speed
Tire Size
Control System
Battery
Charger
Standard
CE
Hydraulic Pressure
Reservoir Capacity
2
Hydraulic System Capacity
Hydraulic Oil (Standard)
Platform Rotation/Type (Optional)
Maximum Decibel Level
Standard DC Mode – Ground
Standard DC Mode – Platform
DC/Gas Option – Ground
DC/Gas Option - Platform
Function Speeds
Boom Raise (Fast)
Boom Raise (Slow)
Boom Lower (Fast)
Boom Lower (Slow)
Boom Extend (Fast)
Boom Extend (Slow)
Boom Retract (Fast)
Boom Retract (Slow)
Turntable Rotation (Fast)
Turntable Rotation (Slow)
Platform Level (Fast)
Platform Level (Slow)
Outrigger Extend
Outrigger Retract
Localized Pressure per Outrigger
Operation Temperature Range
65 mph
105 km/h
ST 225/75 R15D
24V DC
4 x 6V 245 amp-hr
110/120 Volt
220 Volt
3,000 psi
206 bar
3.1 Gallons
11.7 L
5.1 Gallons
19.3 L
Dexron III/Mercon ATF
90º/Manual
60 dB
55 dB
70 dB
65 dB
30-35 Seconds
50-55 Seconds
45-50 Seconds
120-150 Seconds
30-35 Seconds
75-90 Seconds
40-45 Seconds
100-110 Seconds
82-90 Seconds
240-270 Seconds
8-10 Seconds
12-16 Seconds
15-20 Seconds
25-30 Seconds
25 psi
1.8 kg/cm
176.5 kPa
-20º to 110º Fahrenheit
-29º to 43º Celsius
2
11
BIL-JAX 2622T
WARRANTY
Bil-Jax, Inc. warrants this product for one year, beginning on the date of delivery,
to be free from defects of material and workmanship provided the unit is operated
and maintained in compliance with the guidelines established in the Operations
and Maintenance Manuals. Major structural components, including trailer tongue
and boom weldments, are warranted for five years against defects due to
material or workmanship. Bil-Jax will, at its option, repair or replace any unit or
component part that fails to function properly during normal use.
The warranty does not apply if the lift and/or its components have been altered,
changed, or repaired without the consent of Bil-Jax. Repairs, damage, or defects
resulting from the following are not covered under the terms of the warranty:
negligence, misuse, accidental damage, inadequate or improper maintenance,
acts of nature, damage caused by chemicals or abrasive materials, and normal
wear and tear, such as rust or corrosion. Components not covered under this
warranty include tires, filters, covers, and routine maintenance items.
Components not manufactured by Bil-Jax are covered by their respective
manufacturer’s warranties. A list of those components and their warranties is
available upon written request to Bil-Jax.
Bil-Jax shall not in any event be liable for the cost of any special, indirect, or
consequential damages to any person, product, or thing. Bil-Jax’s maximum
liability under this warranty is limited to the amount paid to Bil-Jax for the product.
This warranty is in lieu of all other warranties expressed or implied. Bil-Jax
neither assumes nor authorizes any or other entity to assume on its behalf any
other liability in connection with the sale, rental, or use of this product.
Warranty Claims Process
In order to qualify for warranty coverage, the following conditions must be met:
1. Return of completed “Warranty Registration” form to Bil-Jax within 15 days of receipt
of product;
2. Notification to Bil-Jax within 72 hours of any claimed defect, injury, or damage
resulting from the claimed defect; and
3. Warranty is limited to parts that are determined to be defective. This does not include
parts worn out due to normal use.
4. Bil-Jax authorized dealers or distributors are responsible for filing claims
under warranty. Listed below is the warranty claims procedure.
5. Contact Bil-Jax Service Department at 800-537-0540 to report the claim and verify
warranty coverage. Machine serial number must be provided.
6. Identify the components to be claimed under warranty along with description of
failure. A Returned Merchandise Authorization (RMA) number will be issued by BilJax.
7. Replacement parts will then be sent by Bil-Jax to the dealer or distributor. All parts
are invoiced at dealer/distributor list price. Credits will be issued when defective parts
are returned to Bil-Jax and found to be defective under warranty.
8. After completing repairs, submit warranty claim form and defective parts to Bil-Jax.
Warranty claim form and parts must be received within 30 days of claim in order to be
eligible for credit. RMA number must be referenced on warranty claim form. Returned
parts are to be sent prepaid and will be credited when part is received and verified.
Warranty labor rate will be paid at current rate set by Bil-Jax. The amount of labor
hours reimbursed will be determined by Bil-Jax and will be limited to 4 hours unless
approved by Bil-Jax.
12
Failure to follow the warranty claims process may result in delay in processing
claim or denial of the claim. Bil-Jax reserves the right to limit or adjust warranty
claims with regard to parts, labor and travel time. Components purchased from
suppliers other than Bil-Jax are not covered under the terms of this warranty.
3 OPERATION
The Bil-Jax Telescoping Boom Lift is equipped with multiple operator
control stations. Equipment power and outrigger controls are located at
ground level. Boom lift and rotation controls are located at ground level
and on the work platform.
Before attempting boom lift operation, Operators should:
Attend a training program as required by government regulations.
Obtain, read and obey all safety precautions as indicated by
manufacturer’s recommendations and all federal, state and local
regulations.
Become familiar with the location and use of all controls.
Verify that there are no overhead obstructions or live power sources
in the work area that could interfere with the safe operation of the
boom lift.
Position the boom lift on a firm and level surface.
Conduct a Pre-Operation inspection by performing all recommended
Daily Service Checks. Refer to Section 4.
Unhitch equipment trailer from the tow vehicle.
13
BIL-JAX 2622T
GROUND CONTROL STATION
The ground control station is used to operate outriggers and control
boom motion. To access the ground control station, open the control
panel access cover found on the turntable. Turn the key switch to the
ground controls setting.
1. Key Switch
1a. Platform Controls Position
1b. Ground Controls Position
2. Battery Condition Indicator
3. Engine Start (DC/Gas Option Only)
4. Engine Choke (DC Gas Option Only)
5. Display Panel
6. Emergency Stop
7. Boom Extend
8. Boom Retract
9. Boom Raise
10. Boom Down
Figure 3-1. Ground Control Panel
11. Boom Rotation – Clockwise
12. Boom Rotation – Counterclockwise
13. Platform Tilt – Up
14. Platform Tilt – Down
15. Speed Buttons
16. Outrigger Extend
17. Outrigger Retract
18. Auto Level
19. Outrigger Buttons
20. Outrigger Status Indicator LED
21. Power Indicator LED
14
3 – OPERATION
The ground control station includes the following controls and Indicators. Refer to Figure 3-1 for control locations.
1. Key Switch
ng the key switch to the
Turni
PLATFORM (1A) icon
selects operation from the platform. Turning the key
switch to the
GROUND (1B) icon selects operation
from the ground control panel. The center (power
off) position interrupts all electric and hydraulic
power operations except emergency lowering.
Removing the key protects against operation by
unauthorized persons. The key may be removed
with the key switch in any selected position.
2. Battery Condition Indicator
Indicato
r LEDs light up to indicate the level of charge
remaining in the batteries. A lighted green LED
indicates an adequate charge level. Lighted yellow
LEDs indicate the need for charging soon. A lighted
red LED warns that the battery charge level is low;
boom operations should be halted until the batteries
are recharged.
3-4. Engine Start and Choke (Hybrid Model only)
Start a cold e
ngine by pressing the Engine
button while pressing and holding the
START (3)
CHOKE (4)
button. To start/restart a warm engine, press the
START button only.
5. Display Panel
The DISPLAY PANEL is a lighted text window that
displays the present operating status or an existing
error condition when the key switch is on.
6. Emergency Stop Button
Whe
n pushed in, the emergency
STOP button
disconnects electrical power to the ground and
platform control stations. The emergency
STOP
pushbutton should only be pressed to immediately
stop all boom motion. To resume control, pull out the
emergency
STOP button.
7-8. Boom Extend/Retract Buttons
Pressing and holding a desired
BOOM EXTEND (7) button at the same time extends
SPEED button and the
the telescopic boom. Pressing and holding a desired
SPEED button and the BOOM RETRACT (8) button at the
same time retracts the boom. Boom motion
continues until the buttons are released or until the
boom reaches a hard stop or a safe travel limit.
9-10. Boom Raise/Down Buttons
Pressing and holding a desired
BOOM RAISE (9) button at the same time will raise the
boom. Pressing a desired
BOOM DOWN (10) button at the same time will lower
SPEED button and the
SPEED button and the
the boom. Boom motion continues until the buttons
are released or until the boom reaches a hard stop
or a safe travel limit.
11-12. Boom Rotation Buttons
Pressing and holding a desired
BOOM ROTATION CLOCKWISE (11) or COUNTERCLOCK-
WISE (12) button at the same time enables the boom
SPEED button and the
to rotate in the direction selected. The boom will
rotate through 700 degrees until the buttons are
released or the stop is reached.
13-14. Platform Tilt Buttons
Press and hold any
PLATFORM TILT (13 and 14) button at the same time
SPEED button and the desired
to level the work platform (levels the platform only,
not the boom lift).
15. Speed Buttons
The
SPEED buttons along the lower right side of the
control panel must be pressed and held while
selecting a boom function. Four speeds are
available to control the positioning of the boom lift.
16-20. Outrigger Controls
For automatic outrigger extension/retraction: Select
EXTEND (16) or RETRACT (17) outrigger button and
AUTO LEVEL (18) button at the same time. To
the
manually extend or retract the outriggers: Select
EXTEND or RETRACT outrigger button and one of the
OUTRIGGER buttons (19) at the same time. The
outrigger indicator LEDs light up when the outriggers
are properly deployed and the boom weight is on the
outriggers. Each of the outer outrigger LEDs
indicates load is on the outrigger footpad. Each of
the inner outrigger LEDs, when flashing, indicate
that side is low and needs to be further raised for
leveling. The Auto Level LED lights up and a buzzer
sounds when the boom is level.
15
BIL-JAX 2622T
PLATFORM CONTROL STATION
The platform control station is used to control boom motion. To access the
platform control station, turn the key switch at the ground control station to the
platform controls setting and enter the work cage.
1. Engine Start (DC/Gas Model Only)
2. Engine Choke (DC/Gas Model Only)
3. Horn Button
4. Battery Condition Indicator
5. Emergency Stop Button
6. Speed Buttons
7. Boom Rotation – Clockwise
16
Figure 3-2. Ground Control Panel
8. Boom Rotation – Counterclockwise
9. Boom Raise
10. Boom Down
11. Boom Extend
12. Boom Lower
13. Platform Tilt – Up
14. Platform Tilt – Down
3 – OPERATION
The platform control station includes the following controls and Indicators. Refer to Figure 3-2 for control locations.
1-2. Engine Start and Choke (DC/Gas Model only)
Start a cold e
ngine by pressing the
then press the engine
START button (2) to start the
CHOKE button (1),
engine. To start/restart a warm engine, press the
START button only.
3. Horn Button
Pressin
HORN button to warn personnel in the area of a
g the button will sound the horn. Use the
falling object hazard, impending boom motions, or
the need for assistance.
4. Battery Condition Indicator
Indicato
r LEDs light up to indicate the level of charge
remaining in the batteries. A lighted green LED
indicates a good charge level. Lighted yellow LEDs
indicate the need for charging soon. A lighted red
LED warns that the battery charge level is low; boom
operations should be halted until the batteries are
recharged.
5. Emergency Stop Button
n pushed in, the emergency
Whe
STOP button
disconnects electrical power to the ground and
platform control stations. The emergency
STOP
pushbutton should only be pressed to immediately
stop all boom motion. To resume control, pull out the
emergency
STOP button.
6. Speed Buttons
The
SPEED buttons along the lower right side of the
control panel must be pressed and held while
selecting boom functions. Four speeds are available
to control the positioning of the boom lift.
7-8. Boom Rotation Buttons
Pressing and holding a desired
BOOM ROTATION CLOCKWISE (7) or COUNTERCLOCK-
WISE (8) button at the same time enables the boom
SPEED button and the
to rotate in the direction selected. The boom will
rotate through 700 degrees until the buttons are
released or the stop is reached.
9-10. Boom Raise/Down Buttons
Pressing and holding a desired
BOOM RAISE (9) button at the same time will raise the
boom. Pressing a desired
BOOM DOWN (10) button at the same time will lower
SPEED button and the
SPEED button and the
the boom. Boom motion continues until the buttons
are released or until each boom reaches a hard stop
or a safe travel limit.
11-12. Boom Extend/Retract Buttons
Pressing and holding a desired
BOOM EXTEND (11) button at the same time extends
SPEED button and the
the telescopic boom. Pressing and holding a desired
SPEED button and the BOOM RETRACT (12) button at
the same time retracts the boom. Boom motion
continues until the buttons are released or until the
boom reaches a hard stop or a safe travel limit.
13-14. Platform Tilt Buttons
Press and hold any
PLATFORM TILT button at the same time to level the
SPEED button and the desired
work platform (levels the platform only, not the boom
lift).
Outlet
The outlet is provided for running electrical power
tools from the work platform. A connecting power
cord must be plugged into a suitable power source.
The power plug is located on the trailer frame, in
front of the accessory equipment stowage plate. The
outlet is rated for a 15-ampere load. Do not overload
the accessory power circuit.
17
BIL-JAX 2622T
NORMAL OPERATING PROCEDURE
Perform the following procedures to operate the BilJax Telescoping Boom Lift.
Read and obey all safety precautions and
operating instructions, as well as all applicable
government regulations.
Conduct a Pre-Operation Inspection by
performing all recommended Daily Service
Checks. Refer to Section 4.
Position the boom lift at the work area. Make
sure the boom lift is on a firm and level surface
and there are no potential hazards such as
overhead obstructions or electrically charged
conductors. Do not operate the boom lift if such
hazards exist.
Apply the boom lift parking brake or chock the
wheels.
Lower the tongue jack and unhitch the boom lift
from the tow vehicle.
WARNING
Failing to unhitch the boom lift before operation
may lead to damage to equipment or tow vehicle
and makes the boom lift unstable, which can
cause personnel injury or death.
Turn the key switch on the ground control station
to operate ground controls. If power does not
come on, make sure both emergency
buttons (ground and platform) are pulled out and
the main power disconnect is plugged in.
The control microprocessor will perform self-
diagnostics to test the operating system. After
several seconds, the DISPLAY PANEL window
will read:
BIL – JAX
A STEP ABOVE
Verify that the control status indicator LED is lit.
If the control status indicator LED is not lit or is
flashing, the outrigger buttons will not work. A
flashing control status LED indicates that one or
more of the booms is raised and needs to be
stowed. Refer to Figure 3-1 and Figure 3-3.
STOP
and the two appropriate
OUTRIGGER buttons at
the same time.
Figure 3-3. Outrigger Controls
NOTE: The safety interlock system prevents all
boom operations if the boom is not level
or if one or more outriggers are not
supporting the vehicle load.
NOTE: The Range of Motion Diagrams at the
ground and platform control stations
display the range of platform motion
(safe operating zone) facing away from
the trailer tongue. Verify that the
operating zone is clear of obstructions
through 700º of turntable rotation.
Verify that the auto level indicator LED is lit. If
the auto level indicator is not lit, the boom may
not be level.
Pull the latch release on the boom travel latch,
raise the latch handle and swing the latch U-bolt
down. Refer to figure 3-4.
Extend the outriggers manually or using the
AUTO LEVEL button. When the boom is leveled
properly, a buzzer will sound and two LEDs at
OUTRIGGER button and the LED at the AUTO
each
button will be lit.
LEVEL
Auto Level: Press and hold the
AUTO LEVEL
buttons at the same time.
EXTEND and
Manual Level: Extend the two outriggers
closest to the trailer coupler first. Lower each
pair of outriggers by pressing the
18
EXTEND button
Figure 3-4. Boom Travel Latch
3 – OPERATION
Open the platform travel latch (Figure 3-5) and
pivot the platform upright. Platform locking pins
will engage in the pivot locking holes when the
platform is in a full upright position. Verify that
the platform is locked into place.
Figure 3-5. Platform Travel Latch
Verify that the platform is properly attached to
the mounting bracket on the boom end. The
Retaining Pin should be fully inserted through
the platform and the mounting bracket on the
boom end.
WARNING
Failure to verify proper attachment of the
platform to the boom end could cause the
platform to separate from the boom, resulting in
serious injury or death to the operator.
Should the platform become tilted out of the
normal vertical axis, press and hold the desired
SPEED button and one of the PLATFORM TILT
buttons at the same time to adjust.
Monitor the Battery Condition Indicator during
operation and charge the batteries as
necessary.
Always fully retract, rotate and lower the boom
to the stowed position before exiting the
platform.
When all boom lift operations are complete, fully
retract the telescoping boom extension. Center
boom over the boom rest and fully lower boom
until seated in the stowed position for transport.
Safety switches prevent outrigger retraction until
boom is completely lowered and stowed for
transport.
Unfasten the safety harness and exit platform.
Disengage platform locking pins and return
platform to a stowed position. Engage the boom
and platform travel latches.
Turn the key switch to the ground controls
position.
Press and hold the outrigger RETRACT button
and the
AUTO LEVEL button until all outriggers are
fully retracted to their upright positions. Inspect
the area beneath lift and trailer for obstructions
before retracting outriggers.
Turn the key switch to the OFF position and
remove key.
Use the ground control panel to operate the
boom lift functions. Raise, lower, extend and
rotate the boom by pressing and holding the
desired
SPEED and function buttons at the same
time. Become familiar with the location and
function of all controls. Learn to smoothly start
and stop all boom motions.
Fully lower the boom onto the boom rest to
position the platform for boarding. Turn the key
switch to the platform control position.
Raise the safety bar and enter the work
platform. Put on the safety harness and attach
the lanyard to the Fall Protection Attachment
Point on the side of the platform support beam.
Use the platform control panel to operate the
boom lift functions. Raise, lower, extend and
rotate the boom by pressing the desired
SPEED
and function buttons at the same time. Become
familiar with the location and function of all
controls. Learn to smoothly start and stop all
boom motions.
19
BIL-JAX 2622T
MANUAL BOOM OPERATION
Manual retraction, rotation and lowering functions
allow the Telescoping Boom Lift to be moved and
lowered during hydraulic power interruption or
failure. In each instance, refer to Figure 3-6.
The following procedures for manual retraction,
rotation and lowering require a person on the ground
to operate the manual controls and hand pump.
The hydraulic hand pump is located in the pump
compartment. In case of a power failure, the hand
pump and selected hydraulic valve settings can be
used to manually retract the Telescoping boom or
rotate the boom turntable.
To begin manual retraction or rotation, turn
Proportional Valve counterclockwise until it stops,
and insert pump handle into the pump handle fitting.
Manual Retraction
Pushing and holding the Retract button while
simultaneously actuating Hand Pump will retract the
extension boom section.
Manual Rotation
To rotate the turntable counterclockwise: Push
and hold the Rotation button and simultaneously
actuate Hand Pump.
To rotate the turntable clockwise: Pull the
Rotation button out and simultaneously actuate
Hand Pump.
NOTE: Return proportional valve to its original
position before lowering the lift or
resuming normal operation.
20
1. Hand Pump
2. Proportional Valve
3. Rotation Button
4. Retract Button
Figure 3-6. Hand Pump and Controls for Manual Lift Operation
3 – OPERATION
Manual Lowering
Each Manual Lowering Valve is equipped with a
plunger, found at the base of the lift cylinder (Figure
3-7). Use the plunger to lower the platform in case of
a complete electrical power failure, a load shift, or
other emergency. To lower the work platform, pull
the valve plunger forward. Continue pulling the
plunger to completely lower the boom.
Figure 3-7. Manual Lowering Valve
21
Loading...