Beverage Air BT30RF-EXPR Service Manual

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SERVICE &

INSTALLATION

MANUAL

MEDIUM

TEMPERATURE

VERTICAL

REFRIGERATORS

51-1337-02

01/03

CARRIER COMMERCIAL REFRIGERATION, INC.

Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services

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If additional information is necessary, call the factory.

Our toll free number is 1-800-684-1199.Technical assis- tance engineers are willing to assist you in any way possible. Office hours are from 8:00 a.m. to 5:30 p.m., Eastern Standard Time.

Important information is contained in this manual which should

be retained in a convenient location for future reference.

All data and information in this manual is subject to change without notice.

Manual effective for models produced January, 2003.

Starting serial number .

MODEL DESIGNATION INFORMATION

PART NO. MODELS STYLE CONDENSER SPECIAL USE

52-1923-01 BT30RF- EXPR SOLID ONE DOOR TOP MOUNT EXPLOSION PROOF 52-1958-02 BT30RF-FMS SOLID ONE DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-33 BT30RG-4.1 GLASS ONE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-34 BT30RGCH-4.1 GLASS ONE DOOR TOP MOUNT CHROMATOGRAPHY 52-1993-35 BT30RS-4.1 SOLID ONE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-29 BT30RSFMS-4.1 SOLID ONE DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-36 BT50RG-4.1 GLASS TWO DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-37 BT50RGCH-4.1 GLASS TWO DOOR TOP MOUNT CHROMATOGRAPHY 52-1993-38 BT50RS-4.1 SOLID TWO DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-30 BT50RSFMS-4.1 SOLID TWO DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-39 BT80RG-4.1 GLASS THREE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-32 ST260RIR-4.1 SOLID ONE DOOR TOP MOUNT INCUBATOR 52-1993-41 ST30RGBB-4.1 GLASS ONE DOOR TOP MOUNT BLOOD STORAGE 52-1993-42 ST50RGBB-4.1 GLASS TWO DOOR TOP MOUNT BLOOD STORAGE 52-1991-64 T30MGP-4.1 GLASS ONE DOOR TOP MOUNT 52-1991-65 T30MSP-4.1 SOLID ONE DOOR TOP MOUNT 52-1991-66 T50MGP-4.1 GLASS TWO DOOR TOP MOUNT 52-1997-36 T50MGPR-4.1 GLASS TWO DOOR TOP MOUNT 52-1991-67 T50MSP-4.1 SOLID TWO DOOR TOP MOUNT 52-1991-68 T80MGP-4.1 GLASS THREE DOOR TOP MOUNT 52-1997-37 T80MGPR-4.1 GLASS THREE DOOR TOP MOUNT 52-1992-32 UMG30BS-4.1 GLASS ONE DOOR BOTTOM MOUNT 52-1992-33 UMG50BS-4.1 GLASS TWO DOOR BOTTOM MOUNT 52-1997-34 UMG50RS-4.1 GLASS TWO DOOR BOTTOM MOUNT 52-1992-34 UMG80BS-4.1 GLASS THREE DOOR BOTTOM MOUNT 52-1997-35 UMG80RS-4.1 GLASS THREE DOOR BOTTOM MOUNT 52-1992-35 UMH30BS-4.1 GLASS ONE DOOR BOTTOM MOUNT HEATED DOORS 52-1992-36 UMH50BS-4.1 GLASS TWO DOOR BOTTOM MOUNT HEATED DOORS 52-1992-37 UMH80BS-4.1 GLASS THREE DOOR BOTTOM MOUNT HEATED DOORS

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TABLE OF CONTENTS-MED. TEMP. VERTICAL

MODEL CODES EXAMPLES..................................................2

HANDLING & INSTALLATION ..............................................4

TOP MOUNT, GLASS PULL DOOR (1-,2-,& 3-DR MODELS)

Dimensional Drawings..........................................................6

Refrigerator Specifications....................................................7

BOTTOM MOUNT, GLASS PULL DOOR (1-, 2-, 3-DR MODELS)

Dimensional Drawings..........................................................8

Refrigerator Specifications....................................................9

TOP MOUNT, SOLID PULL DOOR (1 & 2-DR MODELS)

Dimensional Drawings & Specifications ............................10

MAINTENANCE & REPAIR ......................................37

ELECTRICAL & REFRIGERATION INFORMATION

Medium Temperature Glass & Solid 1 Door ......................15

Medium Temperature Glass & Solid 2 Door ......................16

Medium Temperature Glass 3 Door ....................................17

Medium Temperature Solid 1 & 2 Door FMS......................17

ELECTRICAL & REFRIGERATION INFORMATION BT30RF-FMS

Medium Temperature Solid 1 Door ....................................65

ELECTRICAL & REFRIGERATION INFORMATION BT30RF-EXPR

Medium Temperature Solid 1 Door Refrigerator/Freezer ....69

ELECTRICAL & REFRIGERATION INFORMATION ST260RI, ST260RIR

Incubator ............................................................................81

TROUBLESHOOTING ................................................93

COMPONENT IDENTIFICATION ........................100

PA RT S LIST ....................................................................109

TABLE OF CONTENTS 1

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Medium Temperature Vertical Refrigerators

Introduction

These refrigerators have been designed to maintain a medium temperature environment. These multi-purpose refrigerators are available in one, two, and three-door solid or glass door models.

Except for routine cleaning, these medium temperature cabinets will require little maintenance. In the unusual event that repair should be necessary, this manual presents information that is helpful in maintaining, diagnosing, and repairing these cabinets.

2 INTRODUCTION

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MODEL CODES – KELVINATOR & KELVINATOR SCIENTIFIC 3

MODEL CODES

Kelvinator Model Example: T30LGPR-4

T30LGP R-4

T = Top Mount B = Bottom Mount FS = Food Service

30, 50, 80 - Cubic Feet

L = Low Temp M - Medium Temp H = Hardening Cabinet

G= Glass Door S = Solid Door

P = Pull Door S = Sliding Door Q = Quadrant Pull Door

R = Remote E = Export ET = Export Transformer Customer Variations:

BR = Baskin Robbins DQ = Dairy Queen DQL = Dairy Queen Light Duty

4 = Revision Level

Kelvinator Scientific Model Example: ESTL50RSFMS-4

ESTL50RSFMS -4

E = Export ET = Export (Transformer)

S = Scientific B = Base Scientific

T = Top Mount B = Bottom Mount C = Chest L = Hardening Cabinet

30, 50, 80 = Cubic Feet

F = Freezer R = Refrigerator

G = Glass Door S = Solid Door I = Incubator (Solid Door)

FMS = Flammable Material Storage CH = Chromatography BB = Blood Bank EXPR = Explosion Proof R = Recorder on Incubator Customer Variations:

XXX

4 = Revision Level

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4 MODEL CODES – UN

MODEL CODES

Universal Nolin Model Example: UMG50BS-4

UMG50B S-4

U = Upright S = Scientific (upright)

L = Low Temp. M = Med Temp.

H = Heated Glass (medium temp.) G = Glass S = Solid O = Open T = Sliding Glass Door (track)

30, 50, 80 = Cubic Feet

R = Remote on Bottom Mounted Upright U - Remote on Top Mounted Upright T = Top Mounted Compressor B = Bottom Mounted Compressor S = Single Facing (sliders) D = Double Facing

S = 115V / 60 Hz. D = 208/230V / 60 Hz. / 1 Ph. P = 208V / 60 Hz. / 3 Ph. T = Transformer F = 220V / 50 Hz.

4 = Revision Level

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SECTION I – HANDLING & INSTALLATION

HANDLING & INSTALLATION 5

FREIGHT DAMAGES & SHORTAGES

The cabinet was inspected and

packaged at the factory, and should arrive in excellent condition.The transportation company or other parties involv ed in the shipment are responsible for loss and/or damage.Always make an inspection before and after uncrating. Inspect the crated unit(s) before locating (preferably at the point of unloading by the transportation company).

INSPECTING FOR DAMAGES

Always use care when removing shipping

tape, blocks, pads, hardware or other material until you are satisfied that the unit is completely operational.Contact the factory if technical assistance is required.

Check the cartons or containers.If these are damaged in any way, open them and inspect the contents in the driver’s presence. If damage is detected:

1. Have the driver note the nature and extent of the

damage on the freight bill.

2. Notify the transpor tation company at once to request

an inspection. Carrier claim policies usually require inspections to be made within 15 days of delivery.

3. If damage is noticed, file a claim with the transpor ta-

tion company.

FILING A CLAIM

File a claim for loss at once with the transportation company for:

A. A cash adjustment; B.Repairs; or C. Replacement. When filing your claim, retain all packaging materials

and receipts.

HANDLING THE CABINET

The refrigeration system of the cabinet is

designed to operate with the cabinet located on a level surface. Do not tilt the cabinet more than 10° to any side. If the cabinet must be tilted on an angle for handling or moving purposes, allow it to sit in an upright position 30 minutes prior to starting.

CHOOSING A LOCATION

This model cabinet should be situated to allow proper air circulation. These cabinets require a 2" minimum clearance behind for proper air circulation.

The cabinet must be installed on sturdy, solid, level floor.

The cabinet must be located so it can be plugged into a properly grounded three-prong electrical outlet of 115 volt, 60 hz.The electrical outlet should not be controlled by a wall switch which might be turned off accidentally.

UNCRATING THE CABINET

The cabinet should be moved as close as possible to the operating location before removing crate base. Be sure to follow the steps in the “INSPECTING FOR DAM- AGES ”instructions.

INSTALLING THE CABINET

(Models with Top Mounted Compressor)

Whenever possible leave the crate base on the cabinet until it is moved close to the final position.When it is necessary to move the cabinet through a doorway, it may be necessary to remove the crate base.

Wood runners are provided on the underside of the cabinet for ease in sliding. These runners should be left attached to the cabinet when the crate base is removed and should remain attached until after the legs are installed.The cabinet can then be pushed around more easily without scratching the floor.The runners also prevent damage to the electrical receptacle and condensate pan hardware on the cabinet bottom.

After the cabinet has been moved to the approximate final location, remove the package containing the legs from the cabinet interior. Tape the doors to prevent accidental opening when handling. Raise the sides of the cabinet high enough to mount the legs at the locations provided on the bottom of the cabinet.

IMPORTANT:

AFTER REMOVAL OF WOOD RUNNER, REPLACE BOLT “A” INTO LEG MOUNTING BRACKETS. THIS IS EXTREMELY IMPORTANT TO THE SECURE ATTACHMENT OF THE CABINET LEG. THERE MUST BE FOUR (4) BOLTS SECURING EACH LEG.

Level the cabinet by means of the leg adjustments. Cabinet doors are self-closing, and the cabinet must be level to operate properly.

NOTE:

IMPORTANT:

NOTE:

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6 HANDLING & INSTALLATION

CONDENSATE PAN INSTALLATION INSTRUCTIONS

MAKE SURE THE CABINET IS DISCONNECTED

FROM ITS POWER SOURCE

1. Remove and discard protective cover over electrical

receptacle on bottom of cabinet

2. Bend down front part of housing. (See above.)

3. Insert condensate evaporator pan assembly into the slide

supports on the underside of the cabinet by pushing toward back of cabinet until it stops.

4. Plug supply cord into receptacle in underside of cabinet.

5. Bend up front part of housing. Line up slot with rivnut in

cabinet bottom and insert thumbscrew through slot onto rivnut in cabinet bottom. Insert thumb screw through slot onto rivnut and tighten.

6. The assembly will now operate when power is supplied to

the cabinet.

7. Inspect rear of cabinet to ensure that the drain line from

the evaporator is properly positioned over the condensate pan.

On top mount models, allow a minimum of twelve (12) inches between the top of the cabinet and ceiling and two (2) inches from the back of the cabinet to the wall.

(Models with Bottom Mounted Compressor)

Remove the crate base mounting clips located behind the front grill.Slide the cabinet forward on the crate base to clear the rear mounting clips.

After removing the crate base, move the cabinet into location.Make sure the cabinet is lev el to ensure operation of the “self-closing” doors.

Allow a minimum of two (2) inches between the back of the cabinet and the wall for proper air circulation through the condensing unit.

CABINET STARTUP

Once the cabinet has been located in its permanent location and the proper power and grounding have been provided, the following items must be checked or completed:

1. Cut and remove the compressor hold-down band (if applicable) so the compressor “floats” freely.

2. Check for traces of oil on the compressor pan which could mean a broken or leaking refrigeration line.

2. UNDER NO CIRCUMSTANCE SHOULD THE COM-

PRESSOR BE STARTED WHEN OIL IS PRESENT UNTIL INSPECTED BY A SERVICE TECHNICIAN.

3. INSPECT THE FACTORY WIRING FOR TERMINALS THAT MIGHT HAVE VIBRATED LOOSE IN SHIPPING. TIGHTEN ALL SCREW-TYPE TERMINALS.

4. Check the refrigeration lines to see that they are “free” and no damage was done during shipping.

5. Check fan blade(s) for “free” operation.

6. Turn on the main power switch. Once the compressor starts, the voltage should be checked at the compressor terminals to determine if there is proper voltage to the compressor.The voltage should not exceed 10% abov e or below the rated compressor voltage.

EXAMPLE: If the voltage reads 115 volts with no load and it

drops below 103 volts when the compressor starts, it may indicate that the supply wiring is too small or that the wire run is too long.

7. Make sure that the drain line has not been dislodged or broken during shipping and that the drain trap terminates properly in the condensate pan or floor drain. (See Condensate Pan on top mounted compressor.)

8. Listen for any unusual noise such as lines vibrating, etc. Correct problem by tightening screws, slightly bending tubing, etc.

9. Check proper tension on doors. (See Door Torque Adjustment.)

10. Cabinet should not be loaded with product until cabinet has operated for 24 hours and reached desirable storage temperature.

THERMOSTAT SETTINGS

The refrigerator is shipped from the factory with a thermostat setting of approximately the mid-point of the operating range. Final thermostat setting must be made in the field.

Allow the cabinet to operate until the compressor cycles on the thermostat. The normal operating temperature range for the refrigerator is:

32°F to 55°F (0°C to 13°C) NOTE:DO NOT OPERATE THE CABINET WITH THERMO-

STAT SETTINGS BELOW 32°F (0°C). The thermostat is easily adjusted with a standard screwdriv-

er. The thermostat has settings 1 through 7, tur n the thermostat to a higher number to lower the cabinet temperature.

The thermostat is located behind the evaporator front grill and can be adjusted through the grill. On some models the thermostat is located in the electrical box at the top of the cabinet.

SCIENTIFIC CONTROL AND ANNUNCIATOR PANELS

Cabinets for Scientific use may be equipped with a v ariety of optional control, alarm, and recorder devices. Each cabinet is shipped with the appropriate operators manual for the device installed on the cabinet.These operator manuals pertain to the set-up and basic operation of the control panel devices. For more comprehensive operation, repair, and maintenance information refer to the control panel service manual part number 51-0170-01.

FIGURE 2

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GROUNDING INSTRUCTIONS/SERIAL RATING PLATES 7

GROUNDING INSTRUCTIONS

This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazards.The appliance should be plugged directly into a properly grounded three-prong receptacle.

Where a two-prong wall receptacle is encountered, it must be replaced with a properly grounded three prong receptacle in accordance with the National Electrical Code and local codes and ordinances. The work must be done by a licensed electrician.

IMPORTANT

Do not under any circumstances cut or remove

the round grounding prong from the equipment plug.

WARNING

Consult a licensed electrician if you have any doubt about the grounding of your wall receptacle. Only a licensed electrician can determine the polarization of your wall receptacle. Only a properly installed three-pronged wall receptacle assures the proper polarization with the equipment plug.

SERIAL RATING PLATES

Serial Number Rating Plates on each vertical cabinet are located on the inside upper left hand corner.This plate contains all technical data necessary to the oper-

ation of the cabinet. Warranty administration is based on the serial number as printed on the rating plate.

15 Amp

20 Amp

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Medium Temperature, Top Mount, Glass Pull Door Refrigerators Dimensional Drawings

8TOP MOUNT GLASS PULL DOOR DIMENSIONAL DRAWINGS

833/4

GLASS

TYP.

INTERIOR

261/4

INTERIOR

GLASS

TYP.

INTERIOR

GLASS

TYP.

GLASS

TYP.

343/4

INTERIOR

295/8

INTERIOR

605/8

SIDE VIEW

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Medium Temperature, Top Mount, Glass Pull Door Refrigerators Specifications

TOP MOUNT GLASS DOOR REFRIGERATOR SPECIFICATIONS 9

Specification 1-Door 2-Door 3-Door

Compressor Mount Top Top Top Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 3 Door Construction Double Pane Double Pane Double Pane Hinge Type Torsion Bar Torsion Bar Torsion Bar Insulation - CFC-Free Foam-in-Place Urethane Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

76.2 ft.

Shipping Weight (Approx.) 470 lbs. 640 lbs. 870 lbs. Compressor BTUH/-10°F Evap. 2400 5400 5400 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valve Expansion Valv e Amp Rating 9.5 12.1 14.5

11.2 BT30RG & ST30RGBB 13.8 BT50RG & ST50RGBB 16.0BG80RG

13.2 BT30RGCH 15.8 BT50RGCH Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 NSF7 UL & CSA Listed Yes Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Corners Baked Enamel, Coved Corners Exterior Finish Baked Enamel Baked Enamel Baked Enamel Lighting

2 Insul. 1500 Milliamp Fluor. Lamps 3 Insul. 1500 Milliamp Fluor. Lamps 4 Insul. 1500 Milliamp Fluor. Lamps

Electrical Information 15 Amp Service Cord 20 Amp Ser vice Cord 20 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-20 Plug w/NEMA 5-20P Plug 20 Amp Cord BT30RGCH w/NEMA 5-20P Plug

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Medium Temperature, Bottom Mount, Glass Pull Door Refrigerators Dimensional Drawings

10 BOTTOM MOUNT DIMENSIONAL DRAWINGS

GLASS

TYP.

INTERIOR

263/4

GLASS

TYP.

INTERIOR

GLASS

TYP.

GLASS

TYP.

343/4

295/8

INTERIOR

SIDE VIEW

INTERIOR

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Medium Temperature, Bottom Mount, Glass Pull Door Refrigerators Specifications

BOTTOM MOUNT REFRIGERATOR SPECIFICATIONS 11

Specification 1-Door 2-Door 3-Door

Compressor Mount Bottom Bottom Bottom Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 3 Door Construction Double Pane Double Pane Double Pane Hinge Type Torsion Bar Torsion Bar Torsion Bar Insulation - CFC-Free Foam-in-Place Urethane Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

76.2 ft.

Shipping Weight (Approx.) 488 lbs. 640 lbs. 724 lbs. Compressor BTUH/-10°F Evap. 2400 5400 5400 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valve Expansion Valv e Amp Rating 9.5 12.1 14.5 Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 NSF7 UL & CSA Listed Yes Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Corners Baked Enamel, Coved Corners Exterior Finish Baked Enamel Baked Enamel Baked Enamel Lighting

2 Insul. 1500 Milliamp Fluor. Lamps 3 Insul. 1500 Milliamp Fluor. Lamps 4 Insul. 1500 Milliamp Fluor. Lamps

Electrical Information 15 Amp Service Cord 20 Amp Ser vice Cord 20 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-20P Plug w/NEMA 5-20P Plug

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12 TOP MOUNT SOLID DOOR DRAWINGS & SPECIFICATIONS

Medium Temperature, Top Mount, Solid Pull Door Dimensional Drawings

Specification 1-Door 2-Door

Compressor Mount Top Top Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 Door Construction Foam-In-Place Foam-In-Place Hinge Type Camlift Camlift Insulation Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

Shipping Weight (Approx.) 440 lbs. 604 lbs. Compressor BTUH/-10°F Evap. 2126 2126 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valvee Amp Rating (80° Running) 8.7 8.7

8.9 BT30RS 8.9 BT50RS Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 UL Listed Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Cornerss Exterior Finish Baked Enamel Baked Enamel Compressor Make Tecumseh Tecumseh Electrical Information 15 Amp Service Cord 15 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-15P Plug

Refrigerator Specifications

Page 15

Compressor Model Number Copeland ASE24C3E-IAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/4C BP40 Charge Refrig.Type / Oz. / Grams R404A / 23 / 652.0

ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 1-Door Refrigerators

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 40 / 4 40 / 4 41 / 5 Suction Pressure (PSIG / Kpa) 44 / 303 45 / 317 49 / 338 Discharge Pressure (PSIG / Kpa) 211 / 1455 237 / 1634 269 / 1855 Compressor Amps 6.3 6.3 6.5 Total Refrigeration Amps 8.7 8.8 9.0

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

Compressor Model Number Americold HP121-1-3087 Recommended Operating Temp. Range (F/C) 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Capillary .054 x 7" Charge Refrig.Type / Oz. / Grams R404A / 15 / 425.2

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 38 / 3 38 / 3 37 / 3 Suction Pressure (PSIG / Kpa) 39 / 268 41 / 283 45 / 310 Discharge Pressure (PSIG / Kpa) 192 / 1324 217 / 1496 247 / 1703 Compressor Amps 3.9 4.0 4.2 Total Refrigeration Amps 5.7 5.8 6.0

SYSTEM PERFORMANCE

Medium Temp., Solid, 1-Door Refrigerators

1 DOOR (GLASS & SOLID) ELECTRICAL / REFRIGERATION SPECS 15

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ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 2-Door Refrigerators

Compressor Model Number Copeland AST54CIE-CAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/4C BP405 Charge Refrig.Type / Oz. / Grams R404A / 23 / 652.0

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 49 / 9 50 / 10 50 / 10 Suction Pressure (PSIG / Kpa) 48 / 331 49 / 332 50 / 345 Discharge Pressure (PSIG / Kpa) 238 / 1641 271 / 1868 306 / 2110 Compressor Amps 11.0 11.4 11.2 Total Refrigeration Amps 14.2 14.7 14.6

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 40 / 4 40 / 4 39 / 4 Suction Pressure (PSIG / Kpa) 38 / 262 42 / 289 45 / 310 Discharge Pressure (PSIG / Kpa) 196 / 1351 231 / 1593 264 / 1820 Compressor Amps 3.9 4.2 4.4 Total Refrigeration Amps 5.8 6.0 6.2 Center Mullion Heater 2.5 watt / foot 529 OHMS 115V

SYSTEM PERFORMANCE

Medium Temp., Solid, 2-Door Refrigerators

16 2 DOOR (GLASS & SOLID) ELECTRICAL / REFRIGERATION SPECS

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ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 3-Door Refrigerators

Compressor Model Number Copeland AST54CIE-CAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/2CP BP40 Charge Refrig.Type / Oz. / Grams R404A / 24 / 680.4

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 36 / 2 37 / 3 35 / 2 Suction Pressure (PSIG / Kpa) 43 / 296 42 / 289 43 / 296 Discharge Pressure (PSIG / Kpa) 205 / 1413 234 / 1648 271 / 1868 Compressor Amps 10.0 9.6 9.8 Total Refrigeration Amps 14.4 14.1 14.2

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

Compressor Model Number Americold HP110-1-3083 Recommended Operating Temp. Range (F/C) 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Capillary .049 x 5" Charge Refrig.Type / Oz. / Grams R404A / 15 / 425.2

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 41 / 5 40 / 4 38 / 3 Suction Pressure (PSIG / Kpa) 39 / 268 42 / 290 46 / 317 Discharge Pressure (PSIG / Kpa) 172 / 1186 196 / 1351 229 / 1579 Compressor Amps 1.8 1.9 2.1 Total Refrigeration Amps 3.3 3.4 3.5

SYSTEM PERFORMANCE

Medium Temp., Solid, 1 & 2 Door FMS

3 DOOR (GLASS) & FMS ELECTRICAL / REFRIGERATION SPECS 17

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WIRING DIAGRAM REFERENCE

18 WIRING DIAGRAM REFERENCE

MODELS LADDER COMPRESSOR ELECT BOX

BT30RF- EXPR 26-0983-00 BT30RF-FMS 00-0428-00 BT30RG-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01 00-0058-01/02 BT30RGCH-4.1 00-0052-00 00-0137-00 00-0056-00 00-0059-00 00-0050-01 00-0067-01 00-0058-01/02 BT30RS-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-01 00-0061-05 00-0050-01 00-0058-01 BT30RSFMS-4.1 00-0055-00 00-0071-00 00-0057-00 00-0050-04 00-0058-01 BT50RG-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0058-01/02 BT50RGCH-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0059-00 00-0050-01 00-0067-02 00-0058-01/02 BT50RS-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-02 00-0061-04 00-0061-05 00-0050-01 00-0058-01 BT50RSFMS-4.1 00-0055-00 00-0071-00 00-0057-00 00-0050-04 00-0058-01 BT80RG-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0058-01/02 ST260RIR-4.1 00-0053-00 00-0071-00 00-0064-00 00-0061-01 00-0061-04 00-0065-00 00-0050-03 00-0065-00 00-0017-12 ST30RGBB-4.1 00-0052-00 00-0137-00 00-0056-00 00-0061-01 00-0050-01 00-0067-01 00-0017-10 ST50RGBB-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0017-10 T30MGP-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01 T30MSP-4.1 00-0052-00 00-0071-00 00-0056-00 00-0050-01 T50MGP-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 T50MGPR-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0060-00 T50MSP-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-04 00-0050-01 T80MGP-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 T80MGPR-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0060-00 UMG30BS-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01 UMG50BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 UMG50RS-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0060-00 UMG80BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 UMG80RS-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0060-00 UMH30BS-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01 UMH50BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 UMH80BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03

DOOR SWITCH, RACEWAY

WIRING DIAGRAM REFERENCE

ANTI-SWEAT HTR, RACEWAY

INCAND LIGHT, RACEWAY

RECEPTACLE BOX / LIGHT EVAPORATOR

LIGHTS, FLUORESCENT SOLENOID

CONTROL PANEL

Page 19

LADDER WIRING DIAGRAM – 00-0052-00

WIRING DIAGRAM 19

MED TEMP 115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE

L1 N

CABINET MUST BE GROUNDED

DENOTES PIN NUMBER OF 9 PIN CONNECTOR

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

OPTIONAL

INDICATOR

BALLAST/SLIGHT SWITCH

DPSTDPST

ON/OFF

SWITCH

POWER POWER ON/OFF SWITCH

BK OE

BK RD WE

OPTIONAL DOOR

(MODELS WITH FLUORESCENT LIGHTING SYSTEM)

OPTIONAL

ON/OFF SWITCH

AND

CONTACTOR

FIELD WIRED TO CONDENSING UNIT

USE COPPER CONDUCTORS ONLY

CAVITY T'STAT

OE OE OE WE

CNC

SWITCH/S

OPTIONAL INCANDESCENT

FUSE

INTERIOR LIGHT OR DOOR AJAR

INDICATOR

BK/WE

COMP. CONTROL CONTACTOR

LIQUID LINE SOLENOID VALVE

(SELF CONTAINED MODELS)

BK WE

OPTIONAL DELUXE

CONTROL PANEL

BLOOD BANK MODELS

(REMOTE MODELS)

COMPRESSOR

OE WE

COND FAN/S

RECEPTACLEOPTIONAL LIGHTED SIGN KIT

OPTIONAL CIRCUIT BREAKER

BK WE

OPTIONAL POWER

FACTOR CORRECTION

CAPACITOR 55 MFD

BN WE WE

BK BK WE

EVAP FAN/S

OPTIONAL RECEPTACLES

OPTIONAL

CHART RECORDER

WEBK

OPTIONAL HEATED GLASS DOOR/S

BN WE

MULLION HEATERS/S

(SOLID 2 & 3 DOOR MODELS)

BK BK W/RIB

CONDENSATE PAN HEATER

OPTIONAL

P/N 00-0052-00 Rev A

Page 20

LADDER WIRING DIAGRAM – 00-0053-00

20 WIRING DIAGRAM

INCUBATOR

115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE

CABINET MUST BE GROUNDED

DENOTES PIN NUMBER OF 9 PIN CONNECTOR

L1 N

ON/OFF

CONTACTOR

DOOR SWITCH

BK OE

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

WEBKWE

YW BN

4EVAP FAN

ON/OFF

SWITCH

CONTROL PANEL

TEMPERATURE

MONITOR

DELUXE

PERIMETER HEATER

OE WE

COMPRESSOR

CONDENSOR FAN

BN WE

WEOE

BK WE

DELUXE

CONTROL PANEL

FUSE

CIRCUIT BREAKER

CONDENSATE PAN HEATER

BK/WE OE

TEMP

CONTROL

HIGH TEMP SAFETY

LIGHT SWITCH

DELUXE

CONTROL PANEL

BK BK W/RIB

RD BK

T'STAT

RECEPTACLE

BK WE

GYYW

CAL-ROD

INCANDESCENT

INTERIOR LIGHT

P/N 00-0053-00

GY WE

Page 21

LADDER WIRING DIAGRAM – 00-0055-00

WIRING DIAGRAM 21

MEDIUM TEMP SCIENTIFIC

115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE.

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

CABINET MUST BE GROUNDED

L1 N

BK WE

CAVITY

T'STAT

BK W/RIB

ON/OFF

SWITCH

& CONTACTOR

COMPRESSOR

OE WE

CONDENSOR FAN/S

WEOE

EVAPORATOR FAN/S

OPTIONAL

CHART RECORDER

WEBK

P/N 00-0055-00

Page 22

COMPRESSOR WIRING DIAGRAM – 00-0071-00

22 WIRING DIAGRAM

ELECTRICAL BOX ASSY

5 AMP-125/250V

TERMINAL BLOCK

AMERICOLD COMPRESSOR ASSY

O.L.

BEPE

WEYW

COMPRESSOR

RELAY

START BOX ASSY

TERM

NAL BOAR

HARNESS- COMPRESSOR GR-01

HARNESS- START

GR-01

115V, 60 HZ 220V, 50 HZ

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

PRESSURE SWITCH

(OPTIONAL)

E O

E W

CONDENSOR

FAN LEADS

NOTES-

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES; OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

K B

2) F FORWARD ROTATION CONDENSOR FAN (NORMAL OPERATION)

CONDENSOR

FAN #1

CONDENSOR

FAN #2

(OPTIONAL)

CONDENSOR FAN ASSY

RUN CAP

START CAP

Page 23

COMPRESSOR WIRING DIAGRAM – 00-0084-00

WIRING DIAGRAM 23

ELECTRICAL BOX ASSY

5 AMP-125/250V

TERMINAL BLOCK

BEPE

WEYW

COPELAND AST54

COMPRESSOR ASSY

COMPRESSOR

START BOX ASSY

TERMINAL BOA

HARNESS- START

GR-02

115V, 60 HZ 220V, 50 HZ

E O

E W

CONDENSOR

FAN LEADS

CONDENSOR

FAN #1

CONDENSOR

FAN #2

(OPTIONAL)

CONDENSOR FAN ASSY

O.L.

115V, 60 HZ 220V, 50 HZ

HARNESS- COMPRESSOR GR-05

RUN CAP

IDENTIF

TERMIN

IED

RELAY

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

PRESSURE SWITCH

(OPTIONAL)

NOTES-

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES; OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

2) F FORWARD ROTATION CONDENSOR FAN (NORMAL OPERATION)

START CAP

Page 24

COMPRESSOR WIRING DIAGRAM – 00-0137-00

24 WIRING DIAGRAM

ELECTRICAL BOX ASSY

5 AMP-125/250V

TERMINAL BLOCK

BEPE

WEYW

COPELAND ASE24

COMPRESSOR ASSY

COMPRESSOR

START BOX ASSY

TERMINAL BOAR

HARNESS- START

GR-01

115V, 60 HZ 220V, 50 HZ

E O

E W

CONDENSOR

FAN LEADS

CONDENSOR

FAN #1

CONDENSOR

FAN #2

(OPTIONAL)

CONDENSOR FAN ASSY

RELAY

O.L.

115V, 60 HZ

220V, 50 HZ

HARNESS- COMPRESSOR GR-01

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

PRESSURE SWITCH

(OPTIONAL)

START CAP

NOTES-

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES;

OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

2) F FORWARD ROTATION CONDENSOR FAN (NORMAL OPERATION)

K B

Page 25

ELECTRICAL BOX WIRING DIAGRAM – 00-0056-00

WIRING DIAGRAM 25

Page 26

ELECTRICAL BOX WIRING DIAGRAM – 00-0057-00

26 WIRING DIAGRAM

Page 27

ELECTRICAL BOX WIRING DIAGRAM – 00-0064-00

WIRING DIAGRAM 27

Page 28

RACEWAY WIRING DIAGRAM – 00-0061-*

28 WIRING DIAGRAM

BLACK TAPE

MED. TEMP & INCUBATOR MODELS

LOW TEMP "PULSE" MODELS

REMOVE "OE" WIRE ON MED. TEMP & INCUBATOR MODELS

LOW TEMP MODELS

*GR-01

BLACK TAPE

1 DOOR

OPTIONAL DOOR SWITCH

MED. TEMP MODELS

LOW TEMP "PULSE" MODELS

REMOVE "OE" WIRE ON MED. TEMP MODELS

LOW TEMP MODELS

*GR-02

BLACK TAPE

REMOVE "OE" WIRE ON MED. TEMP MODELS

*GR-03

2 DOOR

OPTIONAL DOOR SWITCHES

DOOR 1

MED. TEMP MODELS

LOW TEMP "PULSE" MODELS

3 DOOR

VERTICAL MODELS

LOW TEMP MODELS

HARNESS- DOOR SWITCH GROUP -01

DOOR 1

HARNESS- DOOR SWITCH GROUP -02

DOOR 1

DOOR 2

HARNESS- DOOR SWITCH GROUP -03

YW NO

DOOR 2

OPTIONAL DOOR SWITCHES

DOOR 3

TERMINAL BLOCK

ELECTRICAL BOX ASSY

TIME CLOCK

12 N

PE BN

5 AMP-125/250V

X34

ARCOELECTRIC

(RED)

DOOR SWITCH TERMINAL NUMBERS

McGILL

CARLINGSWITCH

RECTIFIER

*GR-06

YW NO

TERMINAL BLOCK

5 AMP-125/250V

TIME CLOCK

ELECTRICAL BOX ASSY

TERMINAL BLOCK

5 AMP-125/250V

TIME CLOCK

ELECTRICAL BOX ASSY

651

"PULSE" (OPTIONAL)

1 2 3 4 5 6 7 8 O N

DISPLAY

1 324 213

CUT

WIRES

HARNESS- DISPLAY

321

HARNESS- INCANDESCENT LIGHT

HARNESS- HARDENING CABINET LIGHT

WE RD

INCANDESCENT LIGHT

(OPTIONAL)

ALL SOLID DOOR VERTICAL MODELS

OPTIONAL INCANDESCENT INTERIOR LIGHT

PULSE

MODELS

DOOR DOOR

W/0 DISPLAY

W/DISPLAY

PULSE DISPLAY IN SOLID DR FRT PANEL

*GR-05

NON-PULSE MODELS

GLASS HEAT

DOOR RECEPTACLE

(OPTIONAL)

PERIMETER HEATER

TERMINAL BLOCK

RACEWAY

BNBNBN

PERIMETER HEATER

(OPTIONAL)

TERMINAL BLOCK

PEOEBN

5 AMP-125/250V

ELECTRICAL BOX ASSY

MULLION HEATER

2 & 3 DOOR MODELS

BATTERY BACKUP

HARNESS- DOOR SWITCH

BLACK TAPE

UNDER COUNTER MODELS

HARNESS- ANTI-SWEAT HEATER

(OPTIONAL)

PUSHBUTTON

SWITCH

GROUP- 04

DOOR SWITCH

SHORT MULLION HEATER

(QUAD-DOOR HARDENING

CABINETS ONLY)

1 2 3 4 5 6 7 8 O N

DISPLAY

1423 123

TERMINAL BLOCK

RDWEBE

5 AMP-125/250V

ELECTRICAL BOX ASSY

WEBEYWPEOE

ELECTRICAL BOX ASSY

HARNESS- SHORT MULLION HEATER

ALL VERTICAL MODELS

OPTIONAL ANTI-SWEAT HTRS

OPTIONAL HEATED DOOR

*GR-04

5 AMP-125/250V

BNPE

Page 29

EVAPORATOR WIRING DIAGRAM – 00-0050-*

WIRING DIAGRAM 29

HARNESS- EVAPORATOR FAN EXTENSION

GROUP -01; 1 DOOR

GROUP -02; 2 DOOR/3 DOOR

EVAPORATOR AREA

MOUNTED

CAVITY T'STAT

OE OE

123456789

1432765

PEBNBE

(REMOVE JUMPER WHEN

INSTALLING THERMOSTAT)

HARNESS- EVAPORATOR AREA GROUP -02

BK BN

SPADESPADE

USE WITH

REMOTE

MOUNTED

CAVITY

T' STAT

BN BK BK WE

EVAP FAN/S

1 FAN

2 FANS

BKBK

WEWE

TO ELECTRICAL BOX

*GR.-01

MED. TEMP MODELS

HARNESS- MAIN CABINET

(EXIT EVAPORATOR AREA)

Page 30

FLUORESCENT LIGHT WIRING DIAGRAM – 00-0067-*

30 WIRING DIAGRAM

WE WE

BALLAST

BLK

LINE

WHT

LAMP 1

LAMP 2

TWO LAMP WIRING

BNOEBE PE

5 AMP-125/250V

ELECTRICAL BOX

BK/WE GY

ROCKER OR PUSHBUTTON LIGHT SWITCH

OPTIONAL

CONTROL PANEL

(1) DOOR CABINET- (1- BALLAST / 2- BULBS) *GR-01

GY GY

SEC

YW OE

BNPE

5 AMP-125/250V

ELECTRICAL BOX

HARNESS-

BALLAST TRANS.

INPUT/PRIMARY

OUTPUT/SECONDARY

BALLAST TRANFORMER

TYPICAL EXPORT TRANSFORMER CONNECTIONS *GR-04

EXPORT

HARNESS-

LIGHT SWITCH

BK/WE

SEC

RACEWAY

BK GYBKBK/WE

(OPTIONAL)

LIGHT SWITCH

CAVITY SIDEWALL

CAVITY LIGHT CHANNELS

RACEWAY

(OPTIONAL)

LIGHT SWITCH

CAVITY SIDEWALL

BK/WE BK BK GY

CAVITY LIGHT CHANNELS

BKBK GY

BK/WE

RACEWAY

(OPTIONAL)

LIGHT SWITCH

CAVITY SIDEWALL

CAVITY LIGHT CHANNELS

HARNESS-

BEBEBE

YWYW

YWYWWEWEYWWEWEYWYW

FLOURESCENT LIGHT, GR-02

HARNESS-

LAMP FIXTURE EXTENSION

ONE LAMP WIRING

BALLAST

CAP

BLK

LAMP 1

LINE

YWYWWEWEYW

FLOURESCENT LIGHT, GR-01

HARNESS-

LAMP FIXTURE EXTENSION

YWYW

HARNESS-

WHT

CAP

BALLAST

BLK

LAMP 1

LINE

LAMP 2

WHT

TWO LAMP WIRING

YW WE

TWO LAMP WIRING

BALLAST

BLK

LAMP 1

LINE

LAMP 2

WHT

BALLAST

BLK

LAMP 1

LINE

LAMP 2

WHT

TWO LAMP WIRING

BEOEBN

ELECTRICAL BOX

5 AMP-125/250V

RDRD

GYWEGY

BK/WE

ROCKER OR PUSHBUTTON LIGHT SWITCH

OPTIONAL

CONTROL PANEL

WEWEWE

YW YW

HARNESS-

LIGHT SWITCH

BKBK GY

(OPTIONAL)

LIGHT SWITCH

CAVITY SIDEWALL

BK/WE

WEYW

YW WE

YWPEOE

5 AMP-125/250V

ELECTRICAL BOX

RACEWAY

YW YW

WEYW

CAVITY LIGHT CHANNELS

RD RD

BK/WE GY

WEYW

RDRD

HARNESSLIGHT SWITCH

ROCKER OR PUSHBUTTON LIGHT SWITCH

OPTIONAL

CONTROL PANEL

(2) DOOR CABINET- (2- BALLAST / 3- BULBS) *GR-02

HARNESS-

WE BE

YW YW

WE WE

FLOURESCENT LIGHT, GR-03

YW YW

HARNESS-

LAMP FIXTURE EXTENSION

(3) DOOR CABINET- (2- BALLAST / 4- BULBS) *GR-03

Page 31

SOLENOID WIRING DIAGRAM – 00-0060-00

WIRING DIAGRAM 31

HARNESS- SOLENOID VALVE

BK BK OE

LIQUID LINE

SOLENOID VALVE

INSTALL ON REMOTE

MODELS

5 AMP-125/250V

Page 32

RECEPTACLE BOX/LIGHT WIRING DIAGRAM – 00-0059-00

32 WIRING DIAGRAM

HARNESS- RECEPTACLE BOX SUPPLY

BK BK

CIRCUIT BREAKER

RECEPTACLE BOX- BACK OF CAVITY

TERMINAL BLOCK

BKWE

WE BK

TERMINAL BLOCK

BKBKBKWE WE WE

RD BE

YW OE

PE BN

5 AMP-125/250V

ELECTRICAL BOX

Page 33

RECEPTACLE BOX/LIGHT WIRING DIAGRAM – 00-0065-00

WIRING DIAGRAM 33

GY GY

YW OE

BK/WE

5 AMP-125/250V

TERMINAL BLOCK

ELECTRICAL BOX

BK/WE

DELUXE CONTROL

PANEL CONNECTOR

HARNESS- LIGHT BOX SUPPLY

INCANDESCENT LIGHT

WEGY BK BK

CIRCUIT BREAKER

LIGHT BOX- BACK OF CAVITY

Page 34

CONTROL PANEL WIRING DIAGRAM – 00-0017-10

34 WIRING DIAGRAM

TERMINAL STRIP

SENSOR

GROUND

TO MATING PLUG

ON ELECTRICAL

BOX SEE DIAGRAM

GROUND

SHIELDED CABLE ASSEMBLY

P/N 19-A-1151-00

47K RESISTOR

INTERIOR

LIGHT

SWITCH

DIGIT DISPLAY

MODULE #1

WE BK OE BN YW RD PE BE

BATTERY

LOW VOLTAGE

RACEWAY

PINK

RED

CONTROLLER/MONITOR

19-1004-00

TERMINAL BOARD

OE BK

19-1009-00

RESISTOR

47K

ON/OFF

POWER

SWITCH

6V ALARM

FUSE 1.0 AMP

POWER RELAY

115V

TERMINAL STRIP

2 1

ALARM SYSTEM

MODULE #2

RELAY

INDICATOR

RED

LOW

POWER

FAILURE

TEMP.

INDICATOR

ALARM

SONALERT

THESE CONNECTIONS ARE MADE IN THE RACEWAY ON PANELS W/ALARM MODULE OPTION.

860

WE BK

INDICATOR

RED

HIGH

TEMP.

TERM. BOARD

TIME DELAY

AUDIO SILENCE

RELAY

1 1 5

A C

BUTTON

PUSH TO TEST

BUTTON

RESISTOR

INPUT

R E C E

P T A C L E

19-0998-00

TERMINAL BOARD

CIRCUIT BOARD

ALARM

COM

TRANSFORMER

230V

CHART

MODULE #4

115V

DOOR AJAR

MODULE

ORANGE

DOOR AJAR

TERM. BOARD

RECORDER

4-20mA(+)

GND(-)

RTD

*SHIELDED CABLE 19-A-1151-00

BLACK 19-A-1054-05

WHITE 19-A-1054-04

70 FUSE 1AMP 19-A-1049-00

GREEN LEAD

BLUE LEAD

PURPLE LEAD

RED LEAD

YELLOW LEAD

ORANGE LEAD

BROWN LEAD

BLACK LEAD

WHITE LEAD

18GY008GX2A

18PK008GX2A

18PE008GS2A

58 57

18WE008GS2A

18BN008GS2A

18BN008GX2A

18BK004GX2A

18WE004GG2A

18OE008GR2A

51 50 49 48 47 46 45

18RD008GS2A

44 43 42

18OE032SS2A

41 40

18RD008GR2A 18WE036GG2A

18BK036GG2A

18GY032SS2A

18BN004GR2A

18WE024GG2A

18BK024GG2A

18BE008GQ2A

WHITE LEAD

BLACK LEAD

18BK008GQ2A

18WE008GQ2A

18OE008GG2A

18OE004GR2A

18PE008GR2A

18GY012DG2A

18GY008GG2A

18YW004GR2A

18PE008DG2A

18PE008GG2A

18PE008GQ2A

RESISTOR W/LEADS

18RD004QQ2A

18GY004GQ2A

18YW008GQ2A

18YW008GR2A

18BN008GR2A

18YW008QR2A

18RD004GQ2A

18BE020RS2A

18PE020RS2A

18YW020QS2A

18GY016GL2A

18RD020GS2A

18PK016GL2A

18PK054GQ2A

BLACK LEAD

18RD054GQ2A

18RD008GR2A

BLACK & WHITE LEAD

ITEM NO

PART NO.

DATE

CHKD

RD = RED BK = BLACK BE = BLUE BN = BROWN WE = WHITE OE = ORANGE

CLR

2-26-96

DATE

COLOR CODE

LTH

XXX

00-C-0017-10

(60) (59) (58)

(56) (55) (54) (53)

(52) (51)

(44)

(41) (40)

(37)

(36)

(35)

(34) (33)

(30)

(29)

(28)

(27)

(26)

(25)

(24)

(23)

(22)

(21)

(20)

(18)

(17)

(16)

(15)

(14)

(13) (12) (11) (10)

(09)

(08) (07)

(06)

(05)

(03) (02)

WIRE CODE

WIRE

TERM

DRAWN

APPR

HARNESS

19-1020-00

GN = GREEN PE = PURPLE PK = PINK GY = GRAY TN = TAN YW=YELLOW

THK

(64)

: DATE

WIRE

TYPE

CODE

DETAIL

REV

HIGH VOLTAGE

RACEWAY

Page 35

CONTROL PANEL WIRING DIAGRAM – 00-0017-12

WIRING DIAGRAM 35

TERMINAL STRIP

SENSOR

TO MATING PLUG

ON ELECTRICAL

BOX SEE DIAGRAM

GROUND

SHIELDED CABLE ASSEMBLY

INTERIOR

LIGHT

SWITCH

DIGIT DISPLAY

MODULE #1

P/N 19-A-1151-00

47K RESISTOR

WE BK OE BN YW RD PE BE

NOTE: WHEN CHART RECORDER IS NOT PRESENT WIRE #48 IS CONNECTED TO J4/pin3 ON CONTROLLER/MONITOR AND WIRE #37 IS NOT USED.

RESISTOR

TERMINAL BOARD

128

TIME DELAY

RELAY

E C

1 1

T A

AUDIO SILENCE

BUTTON

CHART RECORDER

CIRCUIT BOARD

ALARM

PUSH TO TEST

BUTTON

19-0998-00

DOOR AJAR

MODULE

POTENTIOMETER

TEMPERATURE

CONTROLLER

TERMINAL BOARD

COM

TRANSFORMER

230V

115V

RED

BE PE

WHITE

SOLID STATE

RELAY

+ 3

4-20mA(+)

BLACK

GND(-)

RTD

*SHIELDED CABLE 19-A-1151-00

BLACK 19-A-1054-05

WHITE 19-A-1054-04

70 FUSE 1AMP 19-A-1049-00

GREEN LEAD

BLUE LEAD

PURPLE LEAD

RED LEAD

YELLOW LEAD

ORANGE LEAD

BROWN LEAD

BLACK LEAD

WHITE LEAD

18GY008GX2A

18PK008GX2A

18PE008GS2A

58 57

18WE008GS2A

18BN008GS2A

18BN008GX2A

18BK004GX2A

18WE004GG2A

18OE008GR2A

18RD008DG2A

18PK024SS2A

18OE024SS2A

48 47

18YW008AD2A 18BN008AD2A

18BE008AG2A

18RD008GS2A

44 43 42 41 40

18WE036GG2A

18BK036GG2A

18GY032SS2A

18BN004GR2A

18WE024GG2A

18BK024GG2A

18BE008GQ2A

WHITE LEAD

BLACK LEAD

18BK008GQ2A

18WE008GQ2A

18OE008GG2A

18OE004GR2A

18PE008GR2A

18GY012DG2A

18GY008GG2A

18YW004GR2A

18PE008DG2A

18PE008GG2A

18PE008GQ2A

RESISTOR W/LEADS

18RD004QQ2A

18GY004GQ2A

18YW008GQ2A

18YW008GR2A

18BN008GR2A

18YW008QR2A

18RD004GQ2A

18BE020RS2A

18PE020RS2A

18YW020QS2A

18GY016GL2A

18RD020GS2A

18PK016GL2A

18PK054GQ2A

BLACK LEAD

18RD054GQ2A

18RD008GR2A

BLACK & WHITE LEAD

ITEM NO

PART NO.

DATE

CHKD

RD = RED BK = BLACK BE = BLUE BN = BROWN WE = WHITE OE = ORANGE

CLR

2-26-96

DATE

COLOR CODE

LTH

XXX

00-C-0017-12

(60) (59) (58)

(56) (55) (54) (53)

(52) (51) (50) (49) (48) (47) (46)

(45) (44)

(37) (36)

(35) (34)

(33)

(30) (29) (28) (27) (26)

(25) (24)

(23) (22) (21) (20)

(18) (17) (16)

(15) (14)

(13)

(12)

(11)

(10)

(09)

(08)

(07)

(06)

(05)

(03) (02)

WIRE CODE

WIRE TERM

DRAWN

APPR

HARNESS

19-1020-00

GN = GREEN PE = PURPLE PK = PINK GY = GRAY TN = TAN YW=YELLOW

THK

(64)

: DATE

WIRE

TYPE

CODE

DETAIL

REV

BATTERY

PINK

RED

CONTROLLER/MONITOR

19-1004-00

TERMINAL BOARD

OE BK

ON/OFF

POWER

SWITCH

FUSE 1.0 AMP

LOW VOLTAGE

RACEWAY

RED

LOW

TEMP.

INDICATOR

SONALERT

HIGH

TEMP.

INDICATOR

BK OE

TERM. BOARD

THESE CONNECTIONS ARE MADE IN THE RACEWAY ON PANELS W/ALARM MODULE OPTION.

6V ALARM

RELAY

TERMINAL STRIP

4 3

MODULE #2

POWER

FAILURE

INDICATOR

ALARM

860

115V

POWER

RELAY

ALARM SYSTEM

DESCRIPTION

HIGH VOLTAGE

RACEWAY

WIRING DIAGRAM (CONTROL PANEL)

Page 36

CONTROL PANEL WIRING DIAGRAM – 00-0058-*

36 WIRING DIAGRAM

OPTIONAL CONTROL PANEL MOUNTED LIGHT SWITCH

BALLAST

CONNECTOR/S

GY GY

YW OE

BEWERDBKPE

5 AMP-125/250V

TERMINAL BOARD

BK/WE

HARNESS- PANEL, PUSHBUTTON LIGHT

ELECTRICAL BOX

OPTION #1- PUSHBUTTON LIGHT SWITCH WITH INDICATOR *GR-02

BALLAST

CONNECTOR/S

RD PE

YW OE

BE BN

5 AMP-125/250V

TERMINAL BOARD

BK/WE

HARNESS- PANEL, ROCKER LIGHT

ELECTRICAL BOX

OPTION #2- ROCKER LIGHT SWITCH *GR-04

47 K

BK/WE

PUSHBUTTON LIGHT SWITCH

WITH

INDICATOR

CONTROL PANEL

ROCKER

LIGHT SWITCH

CONTROL PANEL

OPTIONAL CONTROL PANEL MOUNTED ON/OFF POWER SWITCH

HARNESS- PANEL, KEYED ON/OFF

BN WE

T1 L1

L2T2

CONTACTOR

TYP FOR 115/60 OR 220/50

SEE ELECTRICAL BOX

DIAGRAM FOR 230/60

ELECTRICAL BOX

SERVICE PLUG

GND LEAD

POWER CORD

872

643

KEYED

ON/OFF SWITCH

CONTROL PANEL

OPTION #1- KEYED ON/OFF SWITCH *GR-01

HARNESS- PANEL, ROCKER ON/OFF

BN WE

T1 L1

T2 L2

CONTACTOR

TYP FOR 115/60 OR 220/50

SEE ELECTRICAL BOX

DIAGRAM FOR 230/60

GND LEAD

CONTROL PANEL

415

ROCKER

ON/OFF SWITCH

ELECTRICAL BOX

POWER CORD

SERVICE PLUG

OPTION #2- ROCKER ON/OFF SWITCH *GR-03

Page 37

WARNING

To avoid the possibility of an electrical shock, turn OFF the thermostat and unplug the power cord of the cabinet before cleaning or touching electrical connections or parts.

Page 38

MAINTENANCE & REPAIR

PRE-SERVICE CHECK LIST

You may avoid the cost and inconvenience of an unnecessary product call by first reviewing this check list of the most frequently encountered situations that are not the result of defective workmanship or materials.

COMPRESSOR RUNS TOO MUCH

1. A refrigerated cabinet automatically compensates for product loading by running longer and more often. Before calling for service, check running time for at least one hour the first thing in the morning (before store traffic starts).

2. Be sure the doors seal.A faulty gasket seal will cause increased running time.

3. Check the room temperature.The warmer the room, the more the compressor will run.

4. Check the condenser to be sure the face is clean.Dirt and lint will raise pressures and increase running time.Use a brush or vacuum to clean the condenser.

5. Be sure condenser fan operates.

6. Check to see that evaporator fans are running.

7. If product is too hard (cold), try setting the Temperature Control (thermostat) warmer. This will result in warmer cabinet temperature and reduced running time.

8. Check insufficient ventilation to condenser.

CABINET DOES NOT OPERATE

1. Be sure cabinet is plugged in.

2. Check that breakers or fuses are good and all switches in the supply line are ON.

3. Be sure that cabinet Master Power Supply Switch is ON.

4. If you are in an area with voltage problems, try shutting off all non-essential electrical equipment.

LIGHT IS OFF

1. If the cabinet is operating, be sure the lamp is properly seated in sockets.

2. If cabinet is not running, check that Master Power Supply Switch and Light Switch are ON, fuses are okay, no switch in the supply is OFF, and that the cabinet is plugged in.

CUSTOMER COMPLAINT ON STORED PRODUCT

1. Check cleaning solutions used inside cabinet.

2. Check cleaning solutions, paint, or other contaminants used in store maintenance.

3. Sometimes the ingredients used in some products or containers will contaminate other products.

4. Be sure to follow a weekly schedule for cleaning cabinet interior.

SERVICE

In the event of a malfunction, damage to the cabinet, or if the cabinet requires service beyond the items in the “Pre-Service Checklist,” contact your local service company or the dealer from whom the cabinet was purchased.

POWER FAILURE

Do not open the cabinet doors unnecessarily if power is cut off due to electrical failure.The cabinet will start up if the power supply returns, but will require sufficient time to reach maximum cold storage performance.

CABINET FAILURE

1. If the cabinet has stopped operating, check that the cabinet is securely plugged in and turned on.Contact a licensed electrician to locate and correct any power supply problems.

2. Do not open the cabinet doors unnecessarily.

3. Provisions for other storage of the product may be required to prevent spoilage.

If you call for service, describe your problem and giv e the following information to the service representative:

Cabinet Model No. ____________________________ Part No. ____________________________________ Serial No. __________________________________

(These numbers are located on a silver serial number rating plate in the upper left side of the cabinet interior.)

MAINTENANCE & REPAIR 39

Page 39

TOOLS:

To provide full service diagnostics and repairs on these cabinets, the following tools are needed:

A Multimeter An Electronic Leak Detector An Electronic Micron Gauge A Vacuum Pump capable of pulling to 50 microns Four Hand Valves A Compound Gauge Set A cylinder of nitrogen with a regulator capable of 10 to

400 pounds. Standard refrigeration hand tools, e.g.: wrenches, tube

cutter, swage and flare tools, wire strippers, wire crimp. ers, wire cutters, slot and phillips head screwdrivers.

PRODUCT HISTORY

The first rule in servicing a refrigeration system is to determine if the problem is an electrical or mechanical failure.

First, try to obtain the product’s history of operation from the customer.This will help identify the source of the problem.

Good facts from the cabinet user can help identify whether the problem is electrical, within the refrigeration system, or a “misapplication by the user”.Get the history of operation and failure by asking these questions:

1) Were there any brown-outs or power outages that they are aware of?

2) Is the cabinet on a dedicated circuit?

3) Has any other equipment in this area had operational problems?

4) When was the last time the cabinet’s operation was confirmed as working properly?

5) When was a problem noticed?

6) How long has the equipment run without this problem? (Years? Weeks? Days? Hours?)

7) Was anything tried prior to your arrival?

The refrigeration system should only be entered if it is absolutely necessary. It is critical that a clean, uncontaminated system be maintained.

If a system is unable to reach the proper operating temperature, a test of the unit’s mechanical refrigeration components is required.

COMPRESSOR EFFICIENCY TEST

To test the compressor, place compound gauge on the compressor’s suction port.

While the compressor is running, close off the suction line so that only the port and valve are part of the compressor’s low side.

When the valve is closed and vacuum has started, time how long it takes to pull the compressor’s low side to its lowest possible vacuum.

Compressors used on these cabinets should be capable of pulling at least 20 to 22 inches of vacuum in less than 40 seconds.

Next, shut off the compressor and watch the gauge. A one or two inch rise in pressure is acceptable, since a small amount of freon may remain on the low side of the compressor, after which the reading should stabilize.

If the pressure continues to rise, the discharge reeds in the valve head ha ve f ailed, allowing high pressure gas to return to the compressor.

If the compressor pulls less than 20 inches, the suction reeds have failed.

If the compressor takes longer than 40 seconds to pull to its ultimate low vacuum, one or both cylinders are not functioning as they should. Any reading less than these will require replacement of the compressor.

ENTERING THE SYSTEM

Entering the system should only be done as a last resort. Extreme care must be used no matter what the reason for entering the system. Of course there are times when it cannot be avoided, such as component or compressor replacement, or a leak within the system.

The system must also be entered any time you need to obtain the operating pressures.Again, use extreme caution to avoid any possible contamination.

Cabinets that use hermetic compressors typically do not have valve ports, so therefore process stubs for both suction and discharge sides of the system were added.

Line taps should only be used to obtain pressure readings, and not for the reprocessing of the system. The opening of a line tap is too restrictive for the pressure of vacuum procedures.

On a hermetic compressor system, once you have determined that reprocessing a system is required, recover refrigerant and remove the line taps.

40 MAINTENANCE & REPAIR

Page 40

Install hand valves at the process stub ends. Hand valves will be less restrictive to flow because of a larger opening. They will also be easier to use during repair procedures.

EVACUATION

Once the system has been cleaned and components have been replaced, you are ready to initiate the final servicing procedures necessary to achieve proper cabinet operation. Drier should be replaced prior to system processing.

Pull an evacuation to approximately 50 microns.

CHARGING

You should use a charging cylinder to measure in the correct amount of refrigerant.The charging methods are:

1. Add the refr igerant to the system until you reach a balanced pressure. This will give you an approximate static charge.

2. Weigh in the refrigerant using a scale calibrated in ounces.

The cabinet’s operation is now ready to be tested. A final check of the refrigeration lines should be made before running the cabinet.

Be sure the refrigeration lines are not kinked or rubbing against each other.

Also check that the door seals properly. An air leak will affect proper operation, and the cabinet’s ability to reach its coldest temperature.

Run the cabinet at both 100% run, and a cycling temperature for at least 24 hours. If the temperature and pressures are correct, the system can be considered repaired.

Hermetic systems should now have their process stubs pinched off, hand valves removed and the ends brazed shut.

MAINTENANCE & REPAIR 41

Page 41

COMPRESSOR INSTALLATION & MAINTENANCE

TO CHANGE THE COMPRESSOR:

1. Disconnect the power supply to the cabinet.

2. Disconnect the power supply leads at the compressor.

3. Disconnect wires to relay and capacitors.

4. Remove relay and starting capacitor and install on new compressor.

5. Remove defective compressor from condensing unit base.

6. Set new compressor in place.

7. Reconnect relay and capacitor wires.

8. Reconnect power supply lead.

9. Leak test, evacuate, and weigh in charge.

CHANGING DRIER

If flare connected, make sure flares and faces of fittings on new drier are clean and in good condition before installing new drier.

If sweat connected, clean tubing close to original drier before cutting tubing in clean area. Check that ends of the replacement drier are clean, then make brazed connection using as little heat as possible.

Cut tubing only with tube cutters, not hacksaws, to avoid metal filings from entering the system. Driers must be replaced any time you enter the system, except when you are obtaining pressures.

SERVICE VALVES

The compressors on some cabinets have service valves for measuring suction and discharge pressures. Two types are used. The first type is connected directly to the compressor body or shell and back seats to connect gauges to the access port. The second is on the end of a process tube and requires a gauge or charging line with a depressing pin to open valve when the connection is made.

This type valve should be tightly capped except when making the

gauge connection.

TO CHECK FOR OPEN WINDINGS

Use a multimeter. Measure ohms between “C” and “R” and between “C” and “S.”

If windings are O.K., multimeter will show a resistance reading between terminals.

If there is no reading, the compressor winding or windings are open and the compressor should be replaced.

TO CHECK FOR GROUNDED COMPRESSOR

Use multimeter.Touch probe from each terminal to an unpainted surface of compressor body. If there is no ground, there will be no change of the meter.

WARNING: Be Careful Not to Touch

Uninsulated Parts of the Meter Probes

A reading indicates a ground and the compressor should be replaced.

If there is voltage at the compressor terminals and the compressor tries, but does not run, check voltage at the compressor terminals while attempting to start the compressor.If the voltage at the compressor terminals is below 90% of the nameplate voltage, it is possible the motor may not have developed sufficient torque to start. Check to determine if:

A.Wire sizes are adequate. B. Electrical connections are tight. C. The circuit is not overloaded. D. The power supply is adequate.

A defective relay or capacitor may prevent the compressor starting.

TO CHECK OUT THE RELAY

1. Disconnect the cabinet from the power supply.

2. Remove the wires from the relay.

3. Touch probes to the contact terminals. Meter should show infinity if closed.

4. Touch probes to the terminals of coil. The meter should show a resistance reading.

If items 3 and 4 are O.K., the relay is good. If items 3 and 4 are not as indicated, change the relay.

CAUTION:

42 MAINTENANCE & REPAIR

Page 42

TO CHECK CAPACITORS

1. Disconnect the cabinet from the power supply.

2. Make sure the capacitors are discharged before touching terminal. (Shunt across the terminal of capacitor with a heavy insulated wire.)

3. Remove the wires from the capacitors.

4. Any capacitor found to be bulging, leaking, or damaged should be replaced.

5. Use a multimeter to check the run and start capacitors for shorts or open circuits.

With a good capacitor, the indicator should first move to a reading and then gradually increase to infinity.

If there is no reading change, an open circuit is indicated.

If the multimeter remains on a low resistance reading, a short circuit is indicated.

On run capacitor, touch probes to metal case and each terminal. If meter show any reading, a ground is indicated. All defective capacitors should be replaced.

MAINTENANCE & REPAIR 43

Page 43

CLEANING & MAINTENANCE

CLEANING THE CABINET EXTERIOR

Wipe the exterior occasionally with a cloth dampened in mild detergent water; rinse, and wipe dry with a soft, dry cloth. Do not use abrasive or caustic cleaners or scouring pads.

CLEANING THE CONDENSER - FIG. 1

1. Periodic cleaning of the condenser, located in the machinery compartment, can be easily accomplished by brushing the coils with a soft brush and/or using a vacuum cleaner with a brush attachment.

2. Be sure that dirt, dust, and collection of other debris do not build up to a point air circulation through the condenser is restricted.

3. Clean the condenser at least twice a year.

CLEANING THE STORAGE COMPARTMENT

IMPORTANT: Do not use any objects or cleaners which may leave residues, odors, or particles. Avoid the use of strong chemicals or abrasive cleaners which may damage the interior surfaces and contaminate product within the storage area.

1. Remove product and store in another suitable cabinet, if possible. Be sure to prevent spoilage of the product which may occur if it is left at room temperature.

2. Turn OFF the Master Power Supply Switch.

3. Remove the shelving.

4. Wash the inside surface of the doors and the entire interior storage area with warm water and baking soda solution—about a tablespoon of baking soda per quart of water. Rinse thoroughly with clear water and wipe dry. This procedure can also be used for cleaning the door gaskets.

5.Wash, rinse, and dry the shelving while it is outside of

the cabinet, using the same procedure as described for the storage area.

6. Be sure to correctly reinstall the shelving, turn ON the

Master Power Supply Switch, check the setting of the Temperature Control, and allow time for cooling of the storage area before storing product.

WARNING

To avoid the possibility of an electrical shock, turn OFF thermostat and unplug the electric cord of the cabinet before cleaning or touching electrical connections or parts.

CAUTION:

Make sure cabinet is disconnected from its power source prior to any

cleaning or maintenance.

FIG. 1

44 MAINTENANCE & REPAIR

Page 44

The ballast is located in the machinery compar tment (A), attached to the back of the electrical control box (B).

1. Disconnect the power to the cabinet.

2. Remove the front panel.

3. Remove the cover panel on the electrical wiring box.

4. Disconnect the leads to the ballast.

5. Replace the ballast with correct part.

6. Replace the electr ical wir ing box cover panel.

7. Replace the front panel.

8. Reconnect the power to the cabinet.

BALLAST REPLACEMENT

Figure 1

Figure 2

MAINTENANCE & REPAIR 45

Page 45

A nine pin wiring harness has been added to the upright models (med & low).

1. Electr ical Box to cabinet

2. Main wir ing har ness to evaporator area.

ELECTRICAL BOX / QUICK CONNECT

46 MAINTENANCE & REPAIR

Page 46

Disconnect the power supply to the cabinet. Access the raceway (top or bottom mount) by remov-

ing the front panels. Remove the raceway cover.

1. Terminal board (power to mullion heater).

2. Heated door receptacle.

3. Door switch.

4. Fluorescent light har ness.

CABINET RACEWAY / LOWER FRONT PANEL

MAINTENANCE & REPAIR 47

Page 47

INSTRUCTIONS – SOLID DOOR REMOVAL, INSTALLATION & ADJUSTMENT

48 MAINTENANCE & REPAIR

Page 48

CAM HINGE DOORS – OPERATION & REMOVAL (Solid Door Cabinets Only)

MAINTENANCE & REPAIR 49

HOLD-OPEN FEATURE

The doors can be opened up to a 95° angle and will maintain that position for loading or unloading the storage compartment. Refer to Fig. 1.

Door Removal

The door can be removed by opening door 180°. Grasp door with one hand. Remove two screws located in top bracket of door opening.Door can be lifted up and away from the BTM Bracket pin.

NOTE: Door closer cartridge is spr ing loaded.

ALIGNING THE DOORS

Proper alignment of the cabinet doors will eliminate hinge binding and provide correct gasket seal.

Top Bracket door opening slotted holes for up and down adjustment.

Spring Cartr idge located in door, can be removed by two screws Top of Door.

BTM Bracket Door opening slotted holes are for adjustment Left or Right

Page 49

TORSION ROD HINGED DOORS - Maintenance & Removal

GLASS DOOR CABINETS ONLY MAINTENANCE – ALIGNING DOORS

Proper alignment of the cabinet doors will eliminate hinge binding and provide correct gasket seal.

1. Check the level of the cabinet and door alignment by firmly closing each door.Observe the movement of the other doors. They should open slightly, then close and seal.

2. The hinge wings fastened to the cabinet door have slotted mounting holes for adjustment.

3. Additional adjustment can be made by adding shims between the hinge wing and either the door or the cabinet face.

REMOVING DOORS:

1. Loosen lower hex nut (Nut “A”) and release tension on the torsion rod.

2. Remove the hitch pin from the upper hinge pin.

3. Hold the door steady and unscrew the pin at top of the door.The door can now be lifted out of the lower hinge- bracket

REINSTALLING DOORS:

1. Set lower square shaft on door in lower hinge bracket

2. Insert top hinge pin and tighten to 12 ft./lbs. torque.

NOTE:Washer must be in place so top pin will not loosen and disconnect from door hinge.

3. Insert hitch pin through hole in upper hinge pin.

4. Run Nut “A” up snug. (You may have to loosen Nut “A” as you tighten tension as noted in Step 5.)

5. Set tension on door by turning square shaft in the direction the door closes. Set tension so that the door will self close when opened approximately 1". (Do not overtighten so door will slam.) Tighten Nut “A” so tension can be maintained.

NUT "A" SQUARE SHAFT

HINGE PIN

WASHER

HITCH PIN

TORQUE ROD REMOVAL

1. Loosen nut “A” to remove door.

2. Attach vice grips to shaft.

3. Dr ive torque rod out of door.

4. Install new rod into keyway slot in door frame.

5. Reattach nut after installing door.

6. Turn shaft clockwise then lock nut “A”.

7. Add torque until door will close by itself.

50 MAINTENANCE & REPAIR

Page 50

DOOR HANDLE & LOCK REPLACEMENT

SOLID DOOR

The door handle can be removed or replaced by removing the two chrome plug buttons in each end of the handle, “A”.

The lock mechanism can be removed by drilling out the two pop rivets in the stainless steel cam cover – “B”.

Access can be gained to the retainer clip which holds the lock barrel in place.The lock can now be removed.

GLASS DOOR

The door handle can be removed or replaced by pulling the door gasket out of its retaining groove just behind the door handle and inserting a philips head screwdriver into the recessed holes provided. Retainer screws hold the handle in place.

The lock mechanism is not replaceable on glass door models.

MAINTENANCE & REPAIR 51

Page 51

DOOR GASKET REPLACEMENT

The gasket is replaceable on glass or solid door models. A retainer is molded into the door frame.The door gasket is then tapped into the retainer and secured for airtight door seal.

1. Remove door from cabinet.

2. Lay door front down on a flat, firm, nonscratch surface.

3. Pr y up one corner of gasket with a putty knife or screwdriver. Pull gasket from perimeter of door retainer.Clean new gasket and straighten to insure proper fit.

4. Pull gasket from perimeter of door retainer.

5. Clean new gasket and straighten to insure proper fit.

6. Place gasket over retainer in door frame.

7. Using a rubber mallet, tap the gasket into the retainer. (NOTE: Gasket can be soaked in warm water to make pliable.)

8. Place door back onto cabinet.

52 MAINTENANCE & REPAIR

Page 52

CENTER MULLION HEATER REPLACEMENT

DISCONNECT POWER SUPPLY TO CABINET

Grip inner mullion cover panel at top while pulling on the inner mullion panel. Spread plastic extrusion apar t at the top. Continue down the mullion assembly until mullion cover is free.Set aside.

Again spread plastic extrusion apart and carefully remove the insulation material. This will expose the mullion heater taped in place. Heater leads are routed either up or down (top mount or BTM mount) into an electrical raceway to a terminal board where they can be disconnected and replaced. Assemble in reverse order.

Note: reseal holes provided with a silicone sealant upon repair.

MAINTENANCE & REPAIR 53

Page 53

EVAPORATOR DRAIN PAN REPLACEMENT

The evaporator drain pan is located in the upper interior of the cabinet. It pivots down for ease of accessibility.

1. Disconnect the power to the cabinet

2. Release R.H. and L.H. Lock screws.

3. Drop the front of the pan and swing it back.

4. Disconnect the ground wire.

5. Raise the pan, unhook from back.

6. Remove the drain line from the drain hole.

7. Remove the pan from the cabinet.

8. Reconnect the power to the cabinet.

54 MAINTENANCE & REPAIR

Page 54

LIGHT SWITCH REPLACEMENT

On commercial models, the light switch is located inside the cabinet. It is on the light channel assembly.

On scientific cabinets, the light switch is located on the front control panel.

1. Disconnect the power to the cabinet.

2. Remove the plastic lamp shield. Remove the lamp bracket from the cabinet.

3. Remove the lock nut on the switch body.

4. Disconnect wire leads.

5. Connect new switch.

6. Replace the lock nut.

7. Replace the lamp shield.

8. Reconnect the power to the cabinet.

MAINTENANCE & REPAIR 55

Page 55

FLUORESCENT BULB REPLACEMENT

1. Remove the plastic outer lamp shield.

2. Grasp the bulb.

3. Raise the bulb up. Pull out of the socket.

4. Remove the lamp shields and the end caps.

5. Place a new bulb in the shield. Attach the end caps.

6. Inser t the bulb into the cabinet, push up and snap into place.

56 MAINTENANCE & REPAIR

Page 56

The thermostat is located in the upper left hand corner of the drain pan area. It functions to control the temperature within the cavity of the cabinet. Rotate the thermostat clockwise for colder and counterclockwise for w a rmer.

NOTE: location of bulb well in coil.

1. Disconnect power to the cabinet.

2. Lower evaporator drain pan.

3. Remove screws on mounting bracket.

4. Slide ther mal bulb assembly out of cabinet.

5. Replace thermostat into position as indicated in above photo.

6. Replace screws.

7. Replace evaporator drain pan.

8. Reconnect power to cabinet.

(Do not crimp capillary tube. This will affect thermostat’s performance or make it inoperable.)

TEMPERATURE CONTROL

Position #7 is the coldest. Position #1 is the warmest.

Temperature Range Adjustment

MAINTENANCE & REPAIR 57

Colder

Page 57

TEMPERATURE CONTROL Flammable Material Storage & Chromatography Refrigerators

SPECIFICATIONS

FEATURES:

Temp. Range: -30°F / -34°C Adjustable Differential

Full Motor Rating

Capillary Bulb Switch Elec. (Full Load)

Type Range °F Diff. °F Length Size Action Rating 120V AC 240V AC

1609-101 -30 to +90 Adj. 31⁄2 to 40 5 ft. 53⁄4" x 3/8" Close FGH 16A 8A

(-34 to +32°C) (2 to 22°C) on Rise

58 MAINTENANCE & REPAIR

Page 58

METERING DEVICE REPLACEMENT

The refrigerant metering device in this cabinet is expansion valve. It is a Sporlan FBV 1/4-C. It is located on the face of the evaporator coil behind the drain pan. (Super heat setting 6° to 8° valve is field adjustable.)

1. Disconnect power to the cabinet.

2. Remove the evaporator drain pan.

3. Isolate the valve from the remainder of the system.

4. Remove the valve and replace with exact part num-

ber new valve.

5. Reposition the sensing bulb in original location.

6. Replace the drain pan.

7. Reconnect power to the cabinet.

(Non-adjustable Shown)

MAINTENANCE & REPAIR 59

Page 59

EVAPORATOR FAN MOTOR REPLACEMENT (Rear Fan)

1. Disconnect the power to the cabinet and locate the

evaporator fan in the cabinet interior behind the evaporator coil.

2. Remove the fan guard by rotating it counter clock-

wise to the position shown.

3. Remove the fan and bracket assembly by rotating it

to the position shown.

4. Lower the fan assembly and remove the tw o screws

that fasten the motor to the bracket.

Note: To assist the removal of the guard and bracket, press on the detent bumps to guide them out of the obround holes.

60 MAINTENANCE & REPAIR

Page 60

SHELVING / DRAWER Installation & Adjustment

To install shelves or drawers in a level position, insert the cantilever plate tabs into the rectangular holes in the desired position on the shelf standard. Lower the rear of the shelf so that the slots in the plate are completely down over the bottom of the holes.

NOTE: Suppor ting the front of the shelf with one hand while pushing down on the rear of the shelf will help ease installation.

To slope shelves, insert the cantilever plate tabs into the rectangular holes in the desired position on the shelf standard. Lift up on the rear of the shelf so that the top tab is locked behind the top of the rectangular hole. Hold the rear of the shelf up while lowering the front of the shelf until the bottom tab is inserted in the appropriate hole in the shelf standard.

MAINTENANCE & REPAIR 61

Page 61

CASTER INSTALLATION INSTRUCTIONS

62 MAINTENANCE & REPAIR

Page 62

ELECTRICAL &

REFRIGERATION

INFORMATION

BT30RF-FMS

Flammable Material Storage

Refrigerator/Freezer

To meet the requirements for storing flammable material, cabinet has no openings, other than the door, or any electrical components below the compressor compartment.

NOTE: Do not modify cabinet or remove label on the front which specifies storage limits.

PERFORMANCE CHARACTERISTICS: TEMPERATURE

Refrigerator: 4°C (38°F)

Freezer: -15°C (5°F)

Page 63

ELECTRICAL & REFRIGERATION SPECS. BT30RF-FMS Medium Temp., Solid, 1-Door Refrigerators

Compressor Model Number Americold HP110-1-3083 Compressor BTUH / -10°F Evaporator 1013 Recommended Operating Temp. Range (F/C) 35°F to 50°F (2°C to 10°C) Cabinet V olts 115 Expansion Device Capillary .031 x 7" Charge Refrig.Type / Oz. / Grams R404A / 13 / 368.5

SYSTEM COMPONENTS – R-404A

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 37 / 2.7 42 / 5.5 44 / 6.6 Suction Pressure (PSIG / Kpa) 4.8 / 33 8.1 / 56 11.9 / 82 Discharge Pressure (PSIG / Kpa) 180 / 1241 227 / 1565 262 / 1806 Compressor Amps 1.2 1.2 1.3 Total Refrigeration Amps 1.2 1.3 1.4 Freezer Temp. -3 / -19.5 -2 / -18.9 8 / -13

SYSTEM PERFORMANCE

ELECTRICAL / REFRIGERATION SPECIFICATIONS 65

Page 64

EVAPORATOR LAYOUT

This cabinet is of standard design with the exception of a freezer compartment located at the top interior of the cabinet - “A”.

Depending on the application and number of door openings, this cabinet will need to be manually defrosted. A stainless steel pan has been provided to collect the water during a manual defrost.

TO DECONTAMINATE

Should more extensive cleaning and decontamination be necessary, the freezer door can be removed and the evaporator assembly pivoted down for complete access to the cabinet interior. The seam of silicone rubber sealant may also be removed and replaced if needed.

TO REMOVE FREEZER DOOR

1. Open freezer door and remove top thumbscrew

securing hinge support bracket to the cabinet wall.Tilt bracket forward and lift door off hinge pin.

2. Remove second fastener and hinge support bracket.

TO TILT FREEZER EVAPORATOR ASSEMBLY DOWN

1. Pull tray and remove it from under freezer compartment.

2. Remove freezer door.

3. Remove thumbscrews, lower left and right front side of evaporator freezer interior.

4. Carefully swing down front edge of evaporator freezer assembly for full access to back of freezer and upper interior cabinet walls. Thermostat bulb may have to be disconnected.

5. Reverse process to reassemble.

NOTE:Door may be hard to open for a short period after closing. Wait a few seconds to allow interior air pressure to balance.

DEFROSTING AND CLEANING

To delay the need for a complete defrost, a plastic scraper may be used to scrape frost off of evaporator freezer surfaces.

However, a complete defrost will be required periodically. To defrost, perform the following:

1. Unload product from cabinet.

2. Turn master power supply switch to “OFF,” and

unplug power supply plug.

3. Collect defrost water in tray under evaporator

freezer. A pan of warm water set in the freezer, or a fan blowing into it, will speed the process.

4. Wipe all freezer and drain tray surfaces clean.

Let it dry.

5. Remove shelves and shelf standards if necessary

to wipe down and dry refrigerator compartment.

6. Retur n all components; plug in power supply cord;

turn master supply switch to “ON.”

7. Once cabinet has attained desired temperature

reload cabinet with product.

66 EVAPORATOR LAYOUT

Page 65

THERMOSTAT BULB LOCATION & BT30RF-FMS SOLAR DIGITAL THERMOMETER OPT.

These bulbs are located at the rear left hand side of the freezer box.

The thermostat is mounted to the electrical box on the right hand side. The temperature is set in degrees Celsius (Figure 1).

THERMOSTAT BULB LOCATION & SOLAR DIGITAL THERMOMETER 67

Page 66

CONDENSING UNIT AREA BT30RF-FMS

1. Compressor

2. Thermostat

3. Perimeter hot gas loop

4. Condenser coil

5. Strainer / Drier

6. Heat exchange

Rear View

68 CONDENSING UNIT AREA

Page 67

EXPLOSION PROOF REFRIGERATOR/FREEZER BT30RF-EXPR

The model 525D is also UL listed for storing Flammable Materials. DO NOT MODIFY CABINET OR REMOVE LABEL ON THE FRONT WHICH SPECIFIES STORAGE LIMITS.

CONTAINER REQUIREMENTS

Refer to the latest edition of the following codes to determine correct container requirements and the definition of flammable or combustible liquids.

National Fire Protection Agency (NFPA) 45 Fire Protection for Laboratories using Chemicals.

National Fire Protection Agency (NFPA) 99 Health Care Facilities Chapter 7, Laboratories in HealthRelated Institutions.

NFPA Address: Batter ymarch Park

Quincy, MA 02269

You must follow these codes when storing flammable materials

The refrigerator/freezer complies with the following:

1. U.L. Listed, Commercial Refrigerator/Freezer for Haz-ardous Locations. Also Listed for Flammable Materials Storage. Control number 47R6.

2. For use in Class 1, Division 1, groups C and D Hazardous Locations.Operating Temperature Code, T4A.

3. Meets Requirements of OSHA 29CFR 1910.307.

4. Accepted for use:The City of New York

Department of Buildings MEA 327-87-E

CAUTION:

TO PREVENT IGNITION OF HAZARDOUS ATMOSPHERES, DISCONNECT THE PRODUCT FROM THE SUPPLY CIRCUIT BEFORE OPENING ELECTRICAL BOXES. KEEP ASSEMBLY TIGHTLY CLOSED WHEN IN OPERATION.

For Satisfactory Operation

1. The cabinet should be free standing with a mini-

mum of 4" between the cabinet rear and the wall. To allow air flow over the compressor and machinery compartment, a minimum of 12" overhead clearance should be provided.

2. Level cabinet so door will slowly close when held

open about 4" and released. This setting assures self closing if the door is closed hard enough to rebound open.

ELECTRICAL SUPPLY REQUIREMENTS

The electrical power supply must be installed according to the latest edition of the NATIONAL ELECTRICAL CODE – specifically Article 510 – Hazardous (Classified Locations - Specific).Appropriate materials and wiring methods must be used in order to comply with the current National Electrical Code for Class 1, Group I and D area installation. All local and other appropriate codes must be followed.

WARNING:

Be absolutely sure that the surrounding location has been checked for the absence of explosive concentrations before any electrical work is started.

Over current Protection: 15 amps. (If fuses are used use time delay type.)

GROUNDING

WARNING:

For personal safety, this cabinet must be properly GROUNDED. The ground wire to the cabinet must be installed on the green screw located in the conduit outlet box. (Refer to drawing.)

The conduit outlet box is where the incoming power wires are connected to the cabinet wires.

The incoming ground wire must be properly installed from the power supply. Consult a licensed electrician if you have any doubt about this wire being properly installed.

EXPLOSION PROOF REFRIGERATOR/FREEZER 71

Page 68

DEFROSTING & CLEANING

While scraping frost off of evaporator freezer surfaces with a plastic scraper will delay the need, a complete defrost will be required periodically.To defrost:

1. Unload cabinet of product.

2. Disconnect or tur n off the power supply.

3. Collect defrost water in tray under evaporator freez-

er. Pans of warm water set in the freezer, or a fan blowing into it will speed the process.

4. Wipe all freezer and drain tray surfaces clean and dry.

5. Remove shelves and shelf standards if necessary,

to wipe down and dry refrigerator compartment.

6. Retur n all components; connect power supply.

7. Once cabinet has attained desired temperature,

reload cabinet with product. Intervals between defrosting will depend on product and number of door openings, humidity, ambient temperature, etc.

To Decontaminate

To Remove Freezer Door

1. Open freezer door and remove top thumb screw

securing hinge support bracket to cabinet wall. Tilt bracket forward and lift door off hinge pin.

2. Remove second fastener and hinge support bracket.

To Tilt Freezer Evaporator Assembly Down

1. Pull tray and remove it from under freezer com-

partment.

2. Remove freezer door.

3. Remove thumb screws, lower left and right front

side of evaporator freezer interior.

4. Carefully, swing down front edge of evaporator

freezer assembly, for full access to back of freezer and upper interior cabinet walls. Thermostat bulb may have to be disconnected.

5. Reverse process to reassemble.

72 EXPLOSION PROOF REFRIGERATOR/FREEZER

Page 69

ELECTRICAL/REFRIGERATION SPECS. BT30RF-EXPR Medium Temp., Solid, 1-Door Refrigerator/Freezer

Compressor Tecumseh AE800AT-421-A4 Recommended Operating Temp. Range 35°F to 50°F (2°C to 10°C) Cabinet V olts 115 Expansion Device Capillary Tube - 8' x .036 Charge Refrig.Type / Oz. / Grams R-134A / 10 / 283.5

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 37 / 2.7 41 / 5° 40 / 4.5 Suction Pressure (PSIG / Kpa) -3 / -21 3 / -21 1 / 7 Discharge Pressure (PSIG / Kpa) 107 / 738 126 / 869 144 / 993 Compressor Amps 2.1 2.2 2.4 Total Refrigeration Amps 2.4 2.4 2.4 Cabinet Pull Down 70° to 44° - Approx. 2 Hr.

SYSTEM PERFORMANCE

ELECTRICAL/REFRIGERATION SPECIFICATIONS 73

Page 70

UNIT COMPARTMENT LAYOUT BT30RF-EXPR

1. Compressor (Explosion Proof)

2. PTC Relay & Overload (sealed enclosure)

3. Thermostat

4. Thermostat Adjustment (enclosed)

5. Liquid Line Process Tube (high side)

6. Compressor Process Tube (high side)

7. Cold W all Process Tube (low side)

8. Hot Gas Perimeter Loop

9. Condenser Inlet and Outlet

10. Capillary Tube Inlet

8899

1100

74 UNIT COMPARTMENT LAYOUT

Page 71

CABINET REAR VIEW BT30RF-EXPR

The Condenser is attached to the rear of the cabinet via the hold down brackets as shown. The condensor consists of a 2-piece series circuit arrangement. It utilizes natural conv ection to dissipate heat generated by the refrigerant cycle. This condenser should be checked periodically and cleaned as necessary.

CABINET REAR VIEW 75

Page 72

TEMPERATURE CONTROL BT30RF-EXPR

Located on the unit compartment, behind the front grill. The temperature setting may be changed by:

1. Remove the two screws that hold the cover in place;

2 Adjust the temper ature control knob to desired cav-

ity temperature. Replace cover.

The thermostat dial is calibrated in degrees Fahrenheit, but does not indicate temperatures inside the storage compartment. Typical performance for thermostat control settings is listed below. Cabinet thermostats are factory preset for 0°F.

Thermostat Setting Freezer Temp. Cavity Temp.

+20° +11°F 51° +10° +12°F 41° +5° +10°F 41°

SWITCH HOUSING COVER REMOVED

IMPORTANT: Use only factory authorized replacement parts and procedures.

CAUTION: Always disconnect supply circuits before removing explosion proof cover.

REPLACEMENT OF SWITCHES

Types E121 & F120

1. Remove cover, (2) switch mounting screws, switch and insulator.

2. Disconnect (3) switch wires at switch terminal.

3. Install new switch and wire per SET POINT ADJUSTMENTS.

4. Mount switch and insulator inside enclosure and recalibrate per SET POINT ADJUSTMENTS.

SET POINT ADJUSTMENTS

NOTE: For set point adjustments and recalibration, connect control to a calibrated temperature source and stabilize unit.

TYPE E121

Adjust set point by turning external knob and pointer to desired setting on scale.

Recalibration—adjusting set point after replacing switch(es) and/or thermal assembly:

Slowly turn adjustment knob until switch transfers. Compare switch transf er point to actual temperature .If they do not agree, loosen set screws on adjustment knob and align pointer to indicate actual temperature.

76 TEMPERATURE CONTROL

Page 73

THERMOSTAT BULB PLACEMENT BT30RF-EXPR

The Thermostat Bulb is routed through a hole provided on the top, lefthand side of the unit compartment (1). The bulb is then inser ted into a clamp located on

top of the stainless steel evaporator as shown in Figure 2.

THERMOSTAT BULB PLACEMENT 77

Page 74

EVAPORATOR LAYOUT BT30RF-EXPR

This cabinet is of standard design with the exception of a freezer compartment located at the top interior of the cabinet: “A”. Refr igeration is accomplished by tubing being attached to the freezer compartment housing: “B”.

Depending on the application and number of door openings, this cabinet will need to be manually defrosted. A stainless steel pan has been provided to collect the water during a manual defrost.

78 EVAPORATOR LAYOUT

Page 75

USE COPPER CONDUCTORS ONLY

CABINET MUST BE GROUNDED

The electrical power supply must be installed according to the latest edition of the National Electrical Code - Article 510 - Hazardous (Classified) locations - specific appropriate materials and wiring methods must be used in order to comply with the current code for Class I, Group C and D area installation. All local and other appropriate codes must be followed.The installation must be made by a licensed professional electrician and contractor.

WIRING DIAGRAM 13-988-525D

THERMOSTAT

COMPRESSOR

TERMINAL

BLOCK

OVERLOAD

WHITE

BLACK

VIOLET

115V / 60 HZ. / 1PH

SUPPLY

WIRING DIAGRAM 79

Page 76

ELECTRICAL &

REFRIGERATION

INFORMATION

ST260RI

ST260RIR

Page 77

MODULE #1 – DIGITAL DISPLAY Blood Bank & Incubator Models

Vendor – Analogic

Effective Through June, 2002

GENERAL

This module contains the ON/OFF power switch, interior cabinet light switch and digital meter displaying cavity temperature.

1. Cabinet power is controlled by a keyed ON/OFF switch. The key is removable in both positions. In the OFF position the battery charger and power failure relay in the optional Alarm System Module are still energized. CAUTION - Risk of Electrical

Shock. Disconnect Power Before Servicing.

2. Interior cabinet light is controlled by a push button. In

the recessed position, cabinet light is on and the switch will glow (on glass door cabinet and incubator only).

3. The digital process meter monitors cavity conditions.

Cabinet temperature is displayed on a g reen v acuum fluorescent display in degrees centigrade (°C). Four red status indicators que the attendant of display mode and temperature alarm conditions. The maximum (peak) temperature and minimum (valley) temperature are saved for instant recall at a later time. The unit may be provided with alarm relay contacts for audio, visual and remote signaling from the optional Alarm System Module. Also a 420 mA process signal may be incorporated within the unit to drive an optional circular chart recorder.

SETTING & REVIEWING PARAMETERS

1. In normal mode of operation the instr ument displays the current temperature reading. By pressing the ‘D’ key, other values and operating parameters may be sequentially reviewed.While the ‘D’ key is held down a code indicating the parameter is displayed; when the key is released, the parameter value is shown (See Table 1 for par ameters).When these values are displayed, the two left side red indicator bars are lit, indicating a non-standard display (See Figure 1).

2. When the desired parameter value is displayed, press k key to en ter numer ic entr y mode. One digit will blink (for changing values only).

3. Press the m key to adjust this digit to the desired value, then press k to select the next digit.

4. When the right most digit is blinking and correct, press the ‘E’key to store the value and return to normal meter operation.

5. If a mistake is made at any point before the ‘E’key is pressed, press the ‘X’key to cancel the operation and return to the default display.

6. The peak or valley values may be reset to the current display by pressing the ‘E’ key when the value is displayed.

BUTTON FUNCTIONS

DDISPLAY Display next parameters

in order

k RIGHT Make first Digit active.

Then step right one digit. m UP Increment active digit by one. E ENTER Enter the displayed value in

parameter memory or reset

peak or valley measurement. X EXIT Cancel current operation

and display interior cabinet

temperature. ANOT USED

9-Segment Display

Lit When Not Showing Cavity Temperature in °C

Low Temp. Alarm Indicator

High Temp. Alarm Indicator

Buttons Located Behind Hinged Access Cover

Cabinet Interior Light Switch (Glass Door Cabinets & Incubators)

Keyed ON/O FF Power Switch

82 MODULE #1

FIGURE 1

Page 78

MODULE #1 – ANALOGIC PARAMETERS

MODULE #1 PARAMETERS 83

Page 79

MODULE #1 – DIGITAL DISPLAY Blood Bank & Incubator Models

Vendor – Daytronics

Effective July, 2002 Through Present

84 MODULE #1

Page 80

MODULE #1 – DAYTRONICS PARAMETERS

MODULE #1 PARAMETERS 85

Page 81

OPTIONAL ALARM SYSTEM

GENERAL

This module contains audio and visual alarm signals for power failure, low and high cavity temperature, plus a contact for remote alarm connection.

1. A power failure alarm is provided to que the attendant of interrupted electrical service. This alarm is only functional when the keyed ON/OFF po wer switch is in the ON position, and the battery is connected and properly charged. In a power failure condition all cabinet monitoring and operation ceases.

1. A. A rechargeable battery is provided external to the

communicator panel, when the Alarm System Module is installed.Connect the red wire coded + to the positive battery terminal and the pink wire coded - to the negative.The battery is located in the compressor compartment.

1. B. Whenever the cabinet is plugged into an electrical

supply the power failure relay and battery charger will be energized regardless of the key ed ON/OFF power switch position. This provides continuous charging of the battery. Caution should be used when servicing the cabinet.

1. B. CAUTION - Risk of Electrical Shock Disconnect

Power Before Servicing Unit.

2. The temperature alarms indicate to the attendant that cavity conditions are in excess of either the predetermined low or high temperature limits. These cavity

temperature limit alarms are signalled from the Digital Display Module and set via the digital process meter. See Table 1 for f actory settings.T o adjust alarm points see “Setting and Revie wing Par ameters”under MODULE # 1, DIGITAL DISPLAY.

3. A button is provided for testing proper alarm system signaling. When depressed the battery is exclusively used to power all visual alarm indicators, audio alarm circuit, and relay controlling the remote alarm contact. This test should be conducted daily to insure functionability and satisfactory battery charge.When testing alarms, visually check to see if lights from “Power Failure,” “Low Temp.,” and “High Temp.” indicators come on when button is depressed. A burned out bulb in an indicator will disable that alarm function.

4. During an alarm situation, the audio portion of the alarm signal may be silenced by depressing the “SILENCE” button. If the alarm condition is not corrected within sixty minutes the audio signal will again be activated.This function has no effect on the visual signal or remote alarm contact.

5. A normally open alarm contact is provided on the reverse side of the communicator panel.It is intended for low voltage, N.E.C. Class II wiring only. Upon an alarm condition the contact closes until the problem, has been corrected.

FACTORY ALARM SETTINGS

LOW HIGH TYPE OF LIMIT LIMIT CABINET ALARM ALARM

Lab Refrigerator ——— 9°C Lab Freezer ——— -10.0°C Whole Blood Refrigerator 1.5°C 5.5°C Plasma Freezer -40.0°C -19°C Refrigerated Incubator -15.0°C 50.0°C

TABLE 1

Visual Alarm Indicators

Alarm Circuit

Test Switch

Timed Audio

Silence Switch

Audio Alarm

86 OPTIONAL ALARM SYSTEM

Page 82

ALARM SYSTEMS COMPONENTS

Rear Views of an Alarm Module

1 Battery Charger 26 Volt Relay 3 120 Volt Relay 4Silence Indicator Light 5Time Delay Relay 6Test Switch 7High Temp. Indicator 8Low Temp Indicator 9Power Failure

10 Remote Alar m Contacts

Emergency Procedure Planning:

Post adjacent to, or on the cabinet door, instructions to follow in the event of an alarm condition:

1. Persons to be notified and the telephone numbers of each;

2 The location of other refrigera-

tor/freezers that might have the space for emergency storage;

3. The telephone numbers to

call for electrical refrigeration system repair.

111100

ALARM SYSTEMS COMPONENTS 87

Page 83

GENERAL

Incubator cabinets incorporate a proportional electronic temperature controller.

Cavity temperature is maintained by the electronic temperature controller located on the communicator panel. Set control knob pointer on desired cavity temperature. (See photo at left.)

Cavity temperature may fluctuate slightly with varying ambient temperature.

The photo below shows the rear view of the temperature control module. This module maintains cabinet temperature by pulsing voltage to a heater located under the evaporator coil. This module consists of a solid state controller, solid state relay and a potentiometer. When replacing the solid state relay, make sure the polarity between the controller and the relay coil are the same. When the cabinet has reached set point temperature, the load light indicator on the controller should be blinking on and off.

NOTE: If the cabinet temperature controller is set below 0°C manual defrost will be necessary.

CAVITY TEMPERATURE CONTROL Refrigerated Incubator

88 CAVITY TEMPERATURE CONTROL

Page 84

MODULE #4 – DOOR AJAR/RECEPTACLE SWITCHES Refrigerators

WHOLE BLOOD REFRIGERATORS – GENERAL

This type of refrigerator has a panel indicator to que the attendant of an open cabinet door. The temperature probe is located in a simulated product load within the cavity.

Whenever the cabinet door is open a panel indicator light is illuminated, when the door closes the light goes out.

DOOR AJAR

FIGURE 1

MODULE #4 89

Page 85

WIRING DIAGRAM – Control Panel ST260RIR

Incubator

90 WIRING DIAGRAM

TERMINAL STRIP

SENSOR

TO MATING PLUG

ON ELECTRICAL

BOX SEE DIAGRAM

GROUND

SHIELDED CABLE ASSEMBLY

INTERIOR

LIGHT

SWITCH

DIGIT DISPLAY

MODULE #1

P/N 19-A-1151-00

47K RESISTOR

WE BK OE BN YW RD PE BE

NOTE: WHEN CHART RECORDER IS NOT PRESENT WIRE #48 IS CONNECTED TO J4/pin3 ON CONTROLLER/MONITOR AND WIRE #37 IS NOT USED.

RESISTOR

TERMINAL BOARD

128

TIME DELAY

RELAY

E C

1 1

T A

AUDIO SILENCE

BUTTON

CHART RECORDER

CIRCUIT BOARD

ALARM

PUSH TO TEST

BUTTON

19-0998-00

COM

DOOR AJAR

MODULE

POTENTIOMETER

TEMPERATURE

CONTROLLER

TERMINAL BOARD

TRANSFORMER

230V

115V

BE PE

RED

WHITE

SOLID STATE

RELAY

+ 3

4-20mA(+)

BLACK

GND(-)

RTD

*SHIELDED CABLE 19-A-1151-00

BLACK 19-A-1054-05

WHITE 19-A-1054-04

70 FUSE 1AMP 19-A-1049-00

GREEN LEAD

BLUE LEAD

PURPLE LEAD

RED LEAD

YELLOW LEAD

ORANGE LEAD

BROWN LEAD

BLACK LEAD

WHITE LEAD

18GY008GX2A

18PK008GX2A

18PE008GS2A

58 57

18WE008GS2A

18BN008GS2A

18BN008GX2A

18BK004GX2A

18WE004GG2A

18OE008GR2A

18RD008DG2A

18PK024SS2A

18OE024SS2A

48 47

18YW008AD2A 18BN008AD2A

18BE008AG2A

18RD008GS2A

44 43 42 41 40

18WE036GG2A

18BK036GG2A

18GY032SS2A

18BN004GR2A

18WE024GG2A

18BK024GG2A

18BE008GQ2A

WHITE LEAD

BLACK LEAD

18BK008GQ2A

18WE008GQ2A

18OE008GG2A

18OE004GR2A

18PE008GR2A

18GY012DG2A

18GY008GG2A

18YW004GR2A

18PE008DG2A

18PE008GG2A

18PE008GQ2A

RESISTOR W/LEADS

18RD004QQ2A

18GY004GQ2A

18YW008GQ2A

18YW008GR2A

18BN008GR2A

18YW008QR2A

18RD004GQ2A

18BE020RS2A

18PE020RS2A

18YW020QS2A

18GY016GL2A

18RD020GS2A

18PK016GL2A

18PK054GQ2A

BLACK LEAD

18RD054GQ2A

18RD008GR2A

BLACK & WHITE LEAD

ITEM NO

RD = RED BK = BLACK BE = BLUE BN = BROWN WE = WHITE OE = ORANGE

XX PART NO.

DATE

CHKD

CLR

2-26-96

DATE

COLOR CODE

LTH

XXX

00-C-0017-12

HARNESS

19-1020-00

(60) (59)

(58)

(56) (55) (54) (53) (52) (51) (50) (49)

(48) (47) (46) (45) (44)

(37) (36)

(35)

(34)

(33)

(30)

(29) (28) (27) (26) (25) (24) (23)

(22)

(21) (20)

(18) (17)

(16)

(15)

(14)

(13) (12) (11) (10)

(09)

(08) (07) (06) (05)

(03)

(02)

WIRE CODE

GN = GREEN PE = PURPLE PK = PINK GY = GRAY TN = TAN YW=YELLOW

WIRE

THK

TERM

APPR

(64)

DRAWN

WIRE

TYPE

CODE

DETAIL

: DATE

REV

BATTERY

PINK

RED

CONTROLLER/MONITOR

TERMINAL BOARD

OE BK

ON/OFF

POWER

SWITCH

19-1004-00

FUSE 1.0 AMP

LOW VOLTAGE

RACEWAY

RED

LOW

TEMP.

INDICATOR

SONALERT

HIGH

TEMP.

INDICATOR

BK OE

TERM. BOARD

THESE CONNECTIONS ARE MADE IN THE RACEWAY ON PANELS W/ALARM MODULE OPTION.

6V ALARM

TERMINAL STRIP

4 3

MODULE #2

RELAY

POWER

FAILURE

INDICATOR

ALARM

860

115V

POWER

RELAY

ALARM SYSTEM

DESCRIPTION

HIGH VOLTAGE

RACEWAY

WIRING DIAGRAM (CONTROL PANEL)

Page 86

1Evaporator Coil

2Cap Tube (14' x .042)

3Thermodisc

(open 140°F / close 130°F)

4 Heater Calrod

(800 Watts / 16.5 Ohms)

5R.T.D.Temperature Probe

INCUBATOR EVAPORATOR LAYOUT

CABINET INTERIOR LAYOUT

1 Receptacle Box

22 Amp Fuse

3Electrical Outlet

4Incandescent Light

INCUBATOR EVAPORATOR & CABINET INTERIOR LAYOUTS 91

Page 87

ELECTRICAL/REFRIGERATION SPECS. ST260RIR Incubator

Compressor HP117-1-3085 Compressor BTUH / -10°F Evap 1777 Recommended Operating Temp. Range 5°F to 122°F (-15°C to 50°C) Cabinet V olts 115 Expansion Device Capillary .042 x 14' Charge Refrig.Type / Oz. / Grams R404A / 15 / 425.2

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F / C) 31 / -2 30 / -2 30 / -2 Suction Pressure (PSIG / Kpa) 16 / 200 18 / 213 21 / 213 Discharge Pressure (PSIG / Kpa) 173 / 1068 198 / 1268 227 / 1358 Compressor Amps 2.4 2.6 2.8 Total Refrigeration Amps 10.8 6.1 10.1

SYSTEM PERFORMANCE

92 ELECTRICAL / REFRIGERATION SPECIFICATIONS

Page 88

TROUBLESHOOTING CHARTS

TROUBLE COMMON CAUSE REMEDY

UNIT WILL NOT RUN.

Blown Fuse. Check power for “live”circuit. If outlet is

“dead” but building has power, replace the fuse.Try to deter mine the cause of the overload or short circuit

Low Voltage. Check outlet with voltmeter.Should check

115V plus or minus 10%. If circuit is overloaded, either reduce load or

have electrician install separate circuit. If unable to remedy any other way, install

auto-transformer.

Open motor or temperature control. Jumper across terminals of control. If unit

runs and connections are all tight, replace control. Power element may have lost charge or points may be dirty. Repair or

replace thermostat. Open relay. Check relay. Replace if necessary. Open overload. Check overload.Replace if necessary Open compressor. Check compressor.Replace if necessary. Open service cord. Check with ohmmeter at unit. If no circuit

and current is indicated at outlet, replace

or repair. Broken lead to compressors or cold Repair or replace broken leads.

control. Service cord not plugged in. Plug in cord.

CABINET TOO W ARM.

Thermostat position set too warm, not Turn knob to colder position. allowing unit to operate often enough.

Fan motor not running. Check and replace fan motor if necessary. Shortage of refrigerant Check for leaks. Repair, evacuate and

recharge system. Not enough air circulation around Relocate cabinet or provide clearance to

cabinet. allow sufficient circulation. Dirty condenser or obstructed Clean the condenser and the ducts.

condenser ducts. Thermostat control capillary not Refer back to removal/installation

properly installed. instructions detailed in this manual.

TROUBLESHOOTING 93

Page 89

TROUBLE COMMON CAUSE REMEDY

CABINET RUNS

Not enough air circulation around Relocat e cabinet or provide p roper clearances

CONTINUOUSLY.

cabinet or circulation is restricted. around cabinet.Remove restriction. Cooling large quantities of product or Explain to customer that heavy loading

heavy loading. causes long running time. Refrigerant charge undercharged Check, evacuate and recharge with proper

or overcharged. charge. Room temperature too warm. Ventilate room as much as possible. Thermostat defective. Check control.If it allows unit to operate all

the time, replace control.

NOISY OPERATION.

Loose flooring or floor not firm. Tighten flooring or brace floor. Tubing contacting cabinet or other tubing. Move tubing gently! Cabinet not level. Level cabinet. Compressor mechanically grounded. Replace compressor mounts. Fan hitting drain pan or Move fan.

mechanically grounding. Shipping bands rubbing. Make sure all shipping bands have been cut

and removed. Loose fan blades or motor. Tighten fan blades and/or motor. Loose parts or refrigeration or electrical Tighten all loose fittings. Move misplaced

lines out of place. lines.

UNIT CYCLES ON

Short relay. Replace relay

OVERLOAD.

Weak overload protector. Replace overload protector. Low voltage. Check outlet with voltmeter. Underload voltage

should be 115V plus or minus 10%. Check

for several cabinets on same circuit or

extremely long or underseed cord being used. Short compressor. Check with meter and also ground before

replacing.

CABINET LIGHTS

Light switch off or defective. Try new bulb or bulbs.Inspect lampholders

WILL NOT WORK.

for signs of bad connections.

COMPRESSOR

Incorrect voltage. Check voltage to compressor terminal

WILL NOT RUN.

board.Voltage must be plus or minus 10% of

nameplate voltage.

94 TROUBLESHOOTING

Page 90

TROUBLE COMMON CAUSE REMEDY

UNIT RUNS

Abnormally high, heavy use of cabinet. Heavy usage requires more operation

TOO MUCH.

Check usage and correct or explain. Shortage of refrigerant. Unit must r un Put in the normal charge and check for

longer and will operate at a lower leaks. than normal suction pressure.

Overcharge of refrigerant.Excess- Remove excess charge. ively cold or frosted suction liner results in lost refrigeration effort.

Restricted air flow over condenser Correct the condition. or air or non-condensable gases in system.

High room temperature. Check for temperature variance.Correct

condition. Compressor inefficient. Replace. Thermostat setting too cold. Raise setting.

UNIT SHORT CYCLES.

Cycling on overload because of high/low Check voltage, head pressure and air line voltage with variance more or less passages.Repair and correct condition. than 10% from 115 volts.May also be caused by head pressures too high.

PRODUCT T OO COLD.

Thermostat set too cold. Set warmer.(Setting #1 is the warmest; #7 is

the coldest.) Thermostat bulb contact bad. If the bulb contact is bad, the bulb tempera-

ture will lag behind the sleeve temperature,

causing the unit to run longer and make the

cabinet too cold. Make sure bulb makes good

contact with the bulb well. Room temperature abnormally low. Correct conditions.

PRODUCT T OO WARM.

Thermostat set too warm. Set colder.(setting #1 is the warmest; #7

the coldest. Thermostat contact points dirty Clean or replace thermostat.

or burned. Thermostat out of adjustment. Readjust or change thermostat. Excessive service load or abnormally Educate customer about problems that are

high room temperature. caused by improper loading and excessive

room temperature fluctuations. Excessive frost accumulation. Defrost the cabinet.

TROUBLESHOOTING 95

Page 91

COMPRESSOR – TROUBLESHOOTING CHARTS

TROUBLE COMMON CAUSE REMEDY

WON’T START. NO HUM.

Open line circuit. Check wiring, fuses, receptacle. Protector open. Wait for reset—check current. Control contacts open. Check control, check pressures. Open circuit in stator. Replace stator or compressor.

WON’T START. HUMS

Improperly wired. Check wiring against diagram.

INTERMITTENTLY. (cycling on protector)

Low line voltage. Check main line voltage, determine location of

voltage drop. Open starting capacitor. Replace star ting capacitor. Relay contacts not closing. Check by operating manually. Replace relay if

defective. Open circuit in start winding. Check stator leads.If leads are all right,

replace compressor. Stator winding grounded (normally Check stator leads. If leads are all right

will blow fuse.) replace compressor. High discharge pressure. Eliminate cause of excessive pressure.Make

sure discharge shut-off and receiver valves

are open if applicable. Tight compressor. Check oil level – correct binding condition, if

possible.If not, replace compressor. Weak starting capacitor or one weak Replace.

capacitor of a set.

COMPRESSOR STARTS –

Low line voltage. Bring up voltage.

MOTOR WON’T GET OFF ST AR TING WINDING.

Improperly wired. Check wiring against diagram. Defective relay. Check operation – replace relay if defective. Running capacitor shorted. Check resistances. Replace capacitor if

defective. Starting and running windings shorted. Check capacitance – replace if defective. Starting capacitor weak or one of a Check capacitance.Replace if defective.

set open. High discharge pressure. Check discharge shutoff valves.

Check pressure. Tight compressor. Check oil level.Check binding. Replace

compressor if necessary.

96 TROUBLESHOOTING

Page 92

TROUBLE COMMON CAUSE REMEDY

COMPRESSOR STARTS

Low line voltage. Bring up voltage.

& RUNS BUT CYCLES ON PROTECTOR.

Additional current passing through Check for added fan motors and pumps protector. connected to wrong side of protector.

Suction pressure too high. Check compressor for proper application. Discharge pressure too high. Check ventilation, restrictions and overcharge. Protector weak. Check current - replace protector if

defective. Running capacitor defective. Check capacitance. Replace if defective. Stator partially shor ted or grounded. Check resistances; check for ground. Replace

if defective. Inadequate motor cooling. Correct cooling system. Compressor tight. Check oil level.Check for binding condition. Unbalanced line (three-phase). Check voltage of each phase.If not equal,

correct condition of unbalance. Discharge valve leaking or broken. Replace valve plate.

STARTING CAPACITORS

Short cycling. Reduce number of starts to 20 or less per

BURNT OUT.

hour. Prolonged operation on starting Reduce starting load (install crankcase

winding. pressure limit valve), increase voltage if

low – replace relay if defective. Relay contacts sticking. Clean contacts or replace relay. Improper relay or incorrect relay setting. Replace relay. Improper capacitor. Check parts list for proper capacitor rating:

mfd. and voltage. Capacitor terminals shorted by water. Install capacitors so terminals won’t be wet.

RUNNING CAPACITORS

Excessive line voltage. Reduce line voltage to not over 10% above

BURNT OUT.

rating of motor. High line voltage and light load. Reduce voltage if over 10% excessive. Capacitor voltage rating too low. Install capacitors with recommended voltage

rating Capacitor terminals shorted by water Install capacitors so terminals won’t be wet.

RELAYS BURNT OUT.

Low line voltage. Increase voltage to not less than 10% above

motor rating. Excessive line voltage. Reduce voltage to not more than 10% above

motor rating. Incorrect running capacitor. Replace with correct capacitor. Short cycling. Reduce number of starts per hour. Relay vibrating. Mount relay rigidly. Incorrect relay. Use relay recommended for specific motor

compressor.

TROUBLESHOOTING 97

Page 93

FLUORESCENT LAMP – TROUBLESHOOTING CHARTS

TROUBLE COMMON CAUSE REMEDY

NORMAL END OF LIFE.

Normal failure.Active material on Replace lamp promptly.

Lamp won’t operate.Flashes momen-

cathodes exhausted.

tarily and goes out or blinks on and off. Ends probably blackened.

SHORT LIFE.

Wrong lamp type used. Replace with lamp type marked in owner’s

manual. Wrong type of starter. Replace with correct starter. Ballast not supplying the specified Replace with correct ballast for rating for

electrical values. lamp size. Wrong type of ballast used. Replace ballast with proper type. Too low or too high voltage. Check primary voltage with range

specified on ballast name plate. Poor circuit contact (likely at lamp- Lampholders should be rigidly mounted

holders). and lamp securely seated. Ballast improperly or incompletely Study ballast label wiring diagram and

connected. check connections. Too many lamp starts. Average life for most lamps is dependent on

number of starts and hours of operation.

END BLACKENING.

Normal end of life. Replace lamp promptly.

Dense blackening at one end or both, extending 2"-3" from base.

Mercury deposit – generally within Should evaporate as lamp is operated. 1" of lamp end.

Poor circuit contact likely at the Lampholders should be rigidly mounted lampholder. and lamp securely seated.

Ballast improperly or incompletely Study ballast wiring instructions and check connected. connections.

Wrong type lamp used. Replace with correct lamp type. Wrong type of starter or defective Replace with proper starter.

starter causing on/off blinking or prolonged flashing at each start.

Ballast installed not supplying the Replace with ballast of correct rating for specified electrical values. lamp size.

Line voltage too low or too high. Check line voltage with range specified on

ballast plate. Ballast improperly or incompletely Study ballast label wiring instructions and

connected. check connections.

The manufacturer uses standard fluorescent lamps in ail of its applications. Standard one- and two-lamp ballast circuits are used.

Replacement lamps should be purchased over the counter from a local electrical wholesaler. The table below indicates general problems that may be encountered with fluorescent lighting applications, possi-

ble causes, and corrective maintenance suggestions.

98 TROUBLESHOOTING

Page 94

TROUBLE COMMON CAUSE REMEDY

NO STARTING EFFORT

Open lamp cathode circuit due to If open, circuit is shown by continuity test or

OR SLOW STARTING.

broken cathode, air leak, or by viewing end of bulb against a pinhole open weld. of light. Replace lamp.

Wrong lamp type used. Replace with lamp type indicated in owner’s

manual. Starter at end of life. Replace starter. Starter sluggish. Replace starter. Ballast installed not supplying the Replace with correct ballast of correct

specified electrical values. rating for lamp size. Temperature cold air contact to Correct installation of lamp protection

bulb. tubes, or shields to prevent cold air effects. Circuit voltage. Check voltage and correct if possible.

DECREASED LIGHT

Temperature operation, cold air Properly install jacketed lamps where

OUTPUT. Full illumination of

affects lamp performance. applicable.

bulbs requires correct assembly of all components of lighting system.

Circuit voltage. Check voltage and correct if possible. Ballast improperly or incompletely Study ballast label wiring instructions and

connected. check connections. Dust or dirt on lamp or fixture. Clean.

BLINKING ON/OFF:

Normal failure. Active material on Replace lamp promptly.

Accompanied by shimmering

cathodes exhausted.

effect during “lighted” period.

Possible lamp fault in some lampholders. Replace lamp. Investigate further if

successive lamps blink or flicker during

“lighted” period. Wrong type of starter or defective starter. Replace with proper starter. Ballast installed not supplying the Replace with correct ballast with correct

specified electrical circuit. rating for lamp size. Circuit voltage. Check voltage and correct if possible. Loose circuit contact. Lampholders should be rigidly mounted and

lamp securely seated.

OVERHEATED BALLAST.

Wrong lamp type used. Replace with correct lamp number located in

owner’s manual. Wrong ballast used.Wrong voltage Replace ballast.

rating. Circuit voltage. Check voltage and correct to design

specifications. Ballast improperly or incompletely Study ballast label. Correct if installed

connected. wrong.

TROUBLESHOOTING 99

Page 95

COMPRESSOR AREA MEDIUM TEMP. Component Identification

100 COMPRESSOR AREA ILLUSTRATION

ITEM

2 3 4 5 6

DESCRIPTION COMPRESSOR

START COMPONENT ASS'Y, FAN MOTOR FAN BLADE FILTER/DRIER CONDENSER COIL

Page 96

ELECTRICAL BOX ASSEMBLY – (All components shown where applicable)

ELECTRICAL BOX ILLUSTRATION 101

BLACK

WHITEYELLOWORANGE

BLUE RED

FUSE

5 AMP-125/250V

PURPLE

BROWN

HARNESS PLUG FROM BALLAST, WIRED FOR ONE LAMP, MUST BE IN THIS POSITION

T2 T1

L2 L1

OFF

REFER TO THIS VIEW FOR MODELS WITH TIME CLOCK DEFROST CONTROL

LABEL

SIDE VIEW

BALLAST ASSY. SEE DETAIL

THIS LOCATION USED

BALLAST BOX ASSEMBLY

ONLY ON DUAL BALLAST MODELS

BLACK

FUSE

5 AMP-125/250V

WHITEYELLOWORANGE

BLUE RED

PURPLE

BROWN

OFF

THERMOSTAT, CW MODELS

SIDE VIEW

REFER TO THESE VIEWS FOR COLD WALL AND DUAL TEMPERATURE MODELS

SEQ

DESCRIPTION TOGGLE SWITCH, POWER

THERMOSTAT

TERMINAL BOARD

RELAY, POWER (SCIENTIFIC MODELS)

RECEPTACLE

BALLAST

FUSE

RUN CAPACITOR

START CAPACITOR

CAPACITOR, RUN 55 MFD/370 60

10 11

HARNESS, BALLAST

POWER CORD

Page 97

START COMPONENT ASSEMBLY

102 START COMPONENT ILLUSTRATION

BLACK WIRE

ORANGE JUMPER WIRE

ORANGE WIRE

ITEM

1 2 3 4 5 6

DESCRIPTION CAPACITOR, START CAPACITOR, RUN RELAY, START TERMINAL BLOCK HARNESS, COMPRESSOR HARNESS, ELECTRICAL BOX

Page 98

EVAPORATOR COIL ASSEMBLY

EVAPORATOR COIL ILLUSTRATION 103

ATTACH RETAINER IN

THIS POSITION AT ENDS OF COIL

SECTION 'A-A'

INCUBATOR

EXPANSION VALVE BULB

EXP. VALVE MTG. STRAP

ATTACH RETAINER IN

THIS POSITION AT ALL LOCATIONS EXCEPT ENDS

SECTION 'B-B'

REMOTE MODELS, STRAINER INSERTED

PRIOR TO BRAZING

'B'

'A'

1/16

SEQ

DESCRIPTION EVAPORATOR COIL

EXPANSION VALVE

STRAINER, INLET TXV

HEATER, DEFROST

4 5

RETAINER, HEATER

Page 99

EVAPORATOR FAN SHROUD ASSEMBLY

104 EVAPORATOR FAN SHROUD ILLUSTRATION

Page 100

SIDE LIGHT ASSEMBLY

SIDE LIGHT ILLUSTRATION 105

ASSEMBLY SHOWN IS LEFT SIDE FOR TOP MOUNT MODELS. ON BOTTOM MOUNT MODELS WIRES EXIT AT THE BOTTOM AND THE SWITCH IS MOUNTED IN THE RIGHT SIDE ASSEMBLY. ON SCIENTIFIC MODELS, SWITCH IS MOUNTED IN THE CONTROL PANEL.

SEQ

DESCRIPTION LAMPHOLDER, TOP (SPRING LOADED PLUNGER)

LAMPHOLDER, BOTTOM (STATIONARY)

SWITCH, TOGGLE

ASSEMBLY SHOWN IS RIGHT SIDE FOR BOTTOM MOUNT MODELS. ON TOP MOUNT MODELS WIRES EXIT AT THE TOP AND THE SWITCH IS MOUNTED IN THE LEFT SIDE ASSEMBLY. ON SCIENTIFIC MODELS, SWITCH IS MOUNTED IN THE CONTROL PANEL.

Beverage Air BT30RF-EXPR Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual