BERKO HUHAA320FC, HUHAA324FC, HUHAA327FC, HUHAA348FC, HUHAA520FC User Manual

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5 (1)

HUHAAFC Series

Modular Unit Heaters

Installation, Operation & Maintenance Instructions

Specifications

Basic Model

Height

Width

Depth

Mounting

Wiring

Weight

Compartment

No.

in (mm)

in. (mm)

in. (mm)

lbs. (kg)

Volume

HUHAA320FC

 

 

 

 

 

27 (12.2)

 

 

 

 

 

 

 

 

 

HUHAA324FC

 

 

 

 

 

27 (12.2)

 

 

 

 

 

 

 

 

 

HUHAA327FC

 

 

 

 

 

27 (12.2)

 

 

 

 

 

 

 

 

 

HUHAA348FC

16

14

71/2

30 (13.6)

90 in3

 

 

HUHAA520FC

(406.4)

(355.6)

(190.5)

27 (12.2)

(14.70 cm3)

HUHAA524FC

 

 

 

 

 

27 (12.2)

 

 

 

 

 

 

 

 

 

HUHAA527FC

 

 

 

 

 

27 (12.2)

 

 

 

 

 

 

 

 

 

HUHAA548FC

 

 

 

 

 

30 (13.6)

 

 

 

 

 

 

 

 

 

HUHAA724FC

 

 

 

 

 

38 (17.2)

 

 

 

 

 

 

 

38 (17.2)

 

HUHAA720FC

 

 

 

 

 

 

 

 

 

 

 

 

38 (17.2)

 

HUHAA727FC

 

 

 

 

 

100 in3

 

3

19

7

1

/2

38 (17.2)

HUHAA748FC

21 /4

 

(1639 cm3)

 

(552.5)

(482.6)

(190.5)

 

 

38 (17.2)

HUHAA1020FC

 

 

 

 

 

 

 

 

 

 

 

 

38 (17.2)

 

HUHAA1024FC

 

 

 

 

 

 

 

 

 

 

 

 

38 (17.2)

 

HUHAA1027FC

 

 

 

 

 

 

 

 

 

 

 

 

38 (17.2)

 

HUHAA1048FC

 

 

 

 

 

 

Basic Mode

Height

Width

Depth

Mounting

Wiring

Weight

Compartment

No.

in (mm)

in. (mm)

in. (mm)

lbs. (kg)

Volume

HUHAA1520FC

 

 

 

54 (24.5)

 

 

 

 

 

 

 

HUHAA1524FC

 

 

 

50 (22.7)

 

 

 

 

 

 

 

HUHAA1548FC

213/4

19

12 3/4

50 (22.7)

140 in3

HUHAA2020FC

(552.5)

(482.6)

(323.9)

60 (27.2)

(2295 cm3)

 

 

 

 

 

 

 

 

 

 

HUHAA2024FC

 

 

 

55 (24.9)

 

 

 

 

 

 

 

HUHAA2048FC

 

 

 

55 (24.9)

 

 

 

 

 

 

 

HUHAA2524FC

 

 

 

89 (40.4)

 

 

 

 

 

 

 

HUHAA2548AFC

30

265/8

113/4

89 (40.4)

504 in3

HUHAA3020FC

89 (40.4)

(76.2)

(676.4)

(298.5)

(8260 cm3)

HUHAA3024FC

 

 

 

89 (40.4)

 

 

 

 

 

 

 

HUHAA3048AFC

 

 

 

89 (40.4)

 

 

 

 

 

 

 

HUHAA4024FC

 

 

 

119 (54.0)

 

HUHAA4048FC

30

265/8

171/4

119 (54.0)

648 in3

 

 

HUHAA5024FC

(76.2)

(676.4)

(435.1)

119 (54.0)

(10620 cm3)

HUHAA5020FC

 

 

 

119 (54.0)

 

HUHAA5048FC

 

 

 

119 (54.0)

 

ECR 41912

07/19

5200-11106-004

IMPOrtaNt INStrUCtIONS

WarNING !

wHEN UsiNg ELECTRiC AppLiANCEs, BAsiC pRECAUTioNs sHoULD ALwAys BE foLLowED To REDUCE THE RisK of fiRE, ELECTRiC sHoCK, AND iNJURy To pERsoNs, iNCLUDiNg THE foLLowiNg:

1.Read all instructions before installing or using this heater.

2.This heater is a commercial/industrial product not intended for use in a residential setting.

3.This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, etc. and curtains at least 3 feet (0.9 m) from the front of the heater.

4.Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended.

5.This heater has hot and arcing or sparking parts inside and is not intended for use in hazardous atmospheres where flammable vapors, gases, liquids or other combustible atmospheres as defined in the National Electrical Code are used or stored. failure to comply can result in explosion or fire.

6.Do not operate any heater after it malfunctions. Disconnect power at service panel and have heater inspected by a reputable electrician before using.

7.Do not use outdoors.

8.To disconnect heater, turn controls to off, and turn off power to heater circuit at main disconnect panel.

9.Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock, fire, or damage to the heater.

10.To prevent a possible fire, do not block air intake or exhaust in any manner.

11.Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire,

12.This heater is not intended for use in special environments. Do not use in damp or wet locations such as marine or greenhouse or in areas where corrosive or chemical agents are present.

13.when installing, see iNsTALLATioN iNsTRUCTioNs for additional warnings and precautions.

14.for safe and efficient operation, and to extend the life of your heater, keep your heater clean - see MAiNTENANCE iNsTRUCTioNs.

SaVE tHESE INStrUCtIONS

INStallatION INStrUCtIONS

WarNING

!

 

 

 

To prevent a possible fire, injury to persons or damage to the

4.

To reduce the risk of fire, do not store or use gasoline or

heater, adhere to the following:

 

other flammable vapors and liquids in the vicinity of the

1. Disconnect all power coming to heater at main service panel

 

heater.

 

5.

The ceiling or wall mounting structure and the anchoring

before wiring or servicing.

Important Note: This heater must be installed by a qualified

 

provisions must be of sufficient strength to support the com-

 

bined weight of the heater and mounting bracket.

person.

 

6.

All built-in thermostats: if the heater is used to prevent pip-

2. All wiring procedures and connections must be in accor-

 

ing or

liquids from freezing, and if the thermostat is set

dance with the National and Local Codes having jurisdiction

 

 

below 45° f (7°C), the fan must run continuously.

and the heater must be grounded.

 

7.

The heater must be mounted at least 7’ (2134 mm) above

3. Verify the power supply voltage coming to heater matches

 

the floor to avoid accidental contact with the fan blade which

the ratings as shown on the heater nameplate.

 

 

could cause injury.

 

 

CaUtION: ENERgiziNg HEATER AT A VoLTAgE gREATER

8.

Keep at least 5’ clearance in front of the heater. Refer to

THAN THE VoLTAgE pRiNTED oN THE NAMEpLATE wiLL

 

Table 1 for side, top and back clearance requirements.

DAMAgE THE HEATER AND VoiD THE wARRANTy AND

9.

Do not

mount mercury type thermostat directly on unit.

CoULD CAUsE A fiRE.

 

Vibration could cause heater to malfunction.

 

 

 

 

 

 

Heater location Instructions

Arrange units so that discharge air streams:

a.are subjected to a minimum of interference from columns, machinery and partitions;

b.wipe exposed walls without blowing directly at them;

c.are directed away from room occupants in comfort heating;

d.are directed along the windward side when installed in a building exposed to a prevailing wind.

Locate thermostats approximately 5' (1524mm) above the floor on interior partition walls or post away from cold drafts, internal heat sources and away from heater discharge air streams.

small rooms can be heated by one unit heater.

Large rooms require multi-unit installations. Number and capacity of units will be determined by volume of building and square feet of floor area to be heated. Arrange units to provide perimeter air circulation where each unit supports the air stream from another.

2

Mounting the Heater - General

The heater may be mounted to discharge the heated air either horizontally or vertically. When the heater is mounted for vertical discharge, it is recommended that the heater be positioned so that the access door will open away from the wall to provide greater access to the wiring and control compartment. If the heater is to be mounted with the access door facing a wall, the heater must be mounted far enough from that wall to allow full opening of the access door (a distance approximately equal to the width of the heater, check clearance before installing). Refer to Table 1 for wall and ceiling clearances before mounting heater.

The heater may be mounted for either vertical or horizontal discharge by the use of threaded rods. (Refer to Table 2 for threaded rod sizes required.) Observe the detailed procedures in the following installation instructions.

The heater may also be suspended from the wall or ceiling by means of an optional mounting bracket (type MMB or MCMB) which permits horizontal pivoting of the heater.

After the heater is installed, the louvers may be positioned to direct the heated air in the desired direction. When the heater is installed for horizontal discharge, the louvers should direct the air either straight ahead or downward. Directing the air upward may cause the heated air to remain in the ceiling area and waste energy.

Table 1. Wall and Ceiling Clearance, inches (mm)

Minimum Floor to Bottom of heater clearance is 7 feet

Unit

Discharge

Ceiling

Side Wall

Back Wall

3 & 5 kW

Horiz.

2 (50.8)

6 (152.4)

9 (228.6)

Vert.

6 (152.4)

18 (457.2)

18 (457.2)

 

7.5 to 10 kW

Horiz.

6 (152.4)

6 (152.4)

13 (330.2)

Vert.

6 (152.4)

24 (609.6)

24 (609.6)

 

15 to 20 kW

Horiz.

6 (152.4)

9 (228.6)

121/2 (317.5)

Vert

6 (152.4)

24 (609.6)

24 (609.6)

 

25 to 50 kW

Horiz.

16 (406.4)

12 (304.8)

181/2 (470.0)

Vert.

12 (304.8)

36 (914.4)

39 (914.4)

 

 

CEILING

 

BACK WALL

 

MOUNTING

 

THREADED

 

 

ROD

 

HOLES

B

D

 

 

MOUNTING

 

 

 

 

 

 

S

LOCK NUT

 

 

 

I

 

 

 

D

B

 

 

 

E

 

 

 

W

A

 

 

 

C

 

A

 

A

K

 

 

 

L

W

 

 

 

L

 

 

 

 

A

 

 

 

 

L

 

 

 

 

L

 

 

 

 

 

 

 

 

C

 

 

UNIT HEATER

(TOP VIEW)

 

Figure 1. Horizontal Discharge Mounting and Spacing.

Table 2. Rod Thread and Spacing Dimensions, inches (mm) for Horizontal Discharge

 

Unit

Rod Thread

A

B

C

D

 

Type

3

- 5 kW

 

 

 

 

6

41/16

3/4

 

 

61/16

 

(152.4)

(103.1)

(19.0)

 

 

 

 

 

 

 

 

 

(153.9)

 

 

 

 

7.5 - 10 kW

5/16 - 18

 

 

87/8

51/8

3/4

 

 

 

 

 

 

 

 

 

15

- 20 kW

 

 

113/8

 

(225.6)

(130.3)

(19.0)

 

 

(289.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

- 30 kW

 

 

109/16

 

14 - 12

63/16

5/8

 

 

(268.2)

 

(368.3)

(157.2)

(16.0)

 

 

3/8 - 16

 

 

 

 

 

 

 

 

 

 

40

- 50 kW

 

1515/16

 

14 - 12

63/16

5/8

 

 

 

 

 

(404.9)

 

(368.3)

(157.2)

(16.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Horizontal Discharge (Rod-mount from Ceiling)

1.Install four threaded mounting rods in the threaded holes and secure in place using lock nuts. (See Table 2).

2.Securely attach the four mounting rods to the ceiling. (Refer to Table 1 for wall and ceiling clearances, and Table 2 for mounting rod spacing).

Table 3. Rod Thread and Spacing Dimensions, inches (mm) for Vertical Discharge

Unit

Rod Thread

E

F

G

H

Type

3 - 5 kW

 

6

93/4

2

41/16

 

(152.4)

247.7)

(50.8)

(103.1)

 

 

 

5/16 - 18

 

 

 

 

 

 

 

 

 

7.5 - 20 kW

87/8

145/8

2

51/8

 

 

(225.6)

(371.6)

(50.8)

(130.3)

 

 

 

 

 

 

 

 

25 - 30 kW

3/8 - 16

141/2

211/4

23/16

63/16

(368.3)

(539.8)

(56.0)

(157.2)

 

 

 

 

 

 

 

 

 

CEILING

ACCESS

LOCK NUT

DOOR

 

B

A

C

K

W

A

L

L

CLEARANCE EQUAL TO WIDTH OF

HEATER TO PERMIT FULL OPEN-

ING OF THE ACCESS DOOR

 

 

BACK WALL

 

 

 

E

 

MOUNTING

 

 

 

ROD (4)

G

 

S

 

 

 

I

 

 

 

D

 

THREADED

 

E

 

MOUNTING

 

W

 

HOLES

F

 

A

 

 

 

L

 

 

 

L

(TOP VIEW)

H

Figure 2. Vertical Discharge Mounting and Rod Spacing

Vertical Discharge (Rod-Mount from Ceiling)

1.Remove bolts from the threaded holes in the back of the heater.

2.Install four threaded mounting rods in the threaded holes and and secure in place using lock nuts.

3.Securely attach the four mounting rods to the ceiling. (Refer to Table 1 for wall and ceiling clearances, and Table 3 for mounting rod spacing dimensions.)

Wiring Branch Circuit (Power)

1.Connect heater only to the voltage, amperage and frequency specified on the nameplate.

2.Field wiring must be properly sized to carry the amperage in accordance with the NEC.

3.The access door is hinged. There are either one or two screws accessible from the side that must be loosened to gain access. These screws are the captive type; do not try to remove them.

4.A knockout is provided in the back of the heater close to the power terminal block and the control terminal board. The control terminal board knockout is 1/2 inch (12.7 mm) conduit size. The power terminal block knockout is multiple diameter. Use the diameter that fits the required conduit size.

5.A ground terminal is provided near the power terminal board. The ground wire should be connected before other connections are made.

6.The power terminal block is equipped with box terminals sized to accept the correct size power supply wire. Branch circuit wire rated min 600V, 60° C is acceptable for heaters rated up to 80 amps. For heaters rated more than 80 amps, branch circuit wire must be rated at least 75°C. Either aluminum or copper wire is satisfactory for connection to the heater power terminal block box terminal. Copper wire is recommended and must be used with built-in disconnect switch.

3

7.Each heater has a wiring diagram affixed to the inside of the access door. Consult this diagram before making any field connections.

Important Note - Installation Screw Lug Torque:

During transportation it is possible screw lug connections can loosen. After installation, before power is turned on to the heater, check all screw lug connections for tightness to a recommended minimum torque of 35 in-lbs. (3.9 N-m). Loose connections may present a hazard.

8.Single or three-phase power connections may be used with heater models HUHAA524FC, HUHAA520FC, HUHAA720FC, HUHAA724FC, HUHAA1024FC, HUHAA1020FC, and HUHAA1520FC. These units are factory wired for single-phase operation. If these heaters are for use with three-phased power, reconnect the wires as indicated in the wiring diagram attached to the heater. Additional information can be found by looking at the wiring illustrations in Figures 3a and 3b and following the directions shown below.

On models HUHAA524FC, HUHAA520FC, HUHAA724FC, HUHAA720FC, HHUHAA1520FC, HUHAA1024FC, and HUHAA1020FC, (Figure 3a), move only the two wires marked “A1”and marked “B1”; do not move or change any other wiring. The element lead wire marked “B1” which is factory connected to the power terminal block (terminal located closest to the elements) must be moved to terminal “B” on the three-phase terminal block.

HEATER FRONT

LEAD WIRE

3 PHASE BLOCK

 

 

 

 

"A1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO ELEMENTS

B

 

A

 

 

ELEMENTS

 

 

CONTACTOR

 

LEAD WIRE

POWER TERMINAL BLOCK

"B1"

(OR P2)

 

 

 

FACTORY-WIRED FOR SINGLE-PHASE POWER

HEATER FRONT

LEAD WIRE

3 PHASE BLOCK

 

"A1"

 

 

LEAD WIRE

 

"B1"

TO ELEMENTS

B

A

ELEMENTS

 

CONTACTOR

POWER TERMINAL BLOCK

(OR P2)

 

FIELD-WIRED FOR THREE-PHASE POWER

Figure 3a. Wiring Connections for Single-Phase and Three-Phase Power(HUHAA524FC, HUHAA520FC, HUHAA724FC, HUHAA720FC, HUHAA1024FC, HUHAA1020FC

B

C

D

D

C

 

 

 

 

 

 

1

 

 

 

 

1

 

 

3 PHASE BLOCK

 

 

 

 

D

C

 

 

 

1

B

C

D

1

 

3 PHASE BLOCK

B

C

D

D

C

 

 

 

 

 

 

1

 

 

 

 

1

 

 

3 PHASE BLOCK

 

 

 

 

D

C

 

 

 

1

B

C

D

1

 

3 PHASE BLOCK

FACTORY-WIRED FOR SINGLE-PHASE POWER

FIELD-WIRED FOR THREE-PHASE POWER

Figure 3b. Wiring Connections for Single-Phase and Three -Phase Power (HUHAA1520FC)

4

The relay (contactor) lead wire “A1” must be moved from the end terminal of the power terminal block (terminal closest to the contactor or control terminal board) to the “A” terminal of the lower terminal block (center terminal).

Model HUHAA1520FC (Figure 3b) has two three-phase terminal blocks located adjacent to the relays (contactors). Move only the two wires marked “C1” and “D1” on each of these two three-phase terminal blocks to terminal “B”. Do not move or change any other wires.

9.Electrical Accessories, either kits or factory-installed options, are shown connected by a dash line on the heater wiring diagram.

10.208/240 VOLT HEATER: The heaters are wired for 240V from factory. When heater is to be connected to 208V supply, the transformer leads MUST BE interchanged. For units rated 30/40kW or higher, interchange ORANGE and RED primary leads. The black colored lead is the COMMON for the transformer (50VA) provided with the high wattage units. For lower kW rated heaters, interchange BLACK and RED primary leads. The WHITE colored lead is the COMMON for the control transformer provided with these heaters. Always refer to the wiring diagram on the cover of the heater before making this reconnection of tranformer primary leads.

Control Wiring

LINE VOLTAGE IS PRESENT ON SOME OF THE TERMINALS ON THE CONTROL TERMINAL BOARD. ALWAYS DISCONNECT THE POWER FROM THE HEATER BEFORE MAKING ANY CONNECTIONS TO THE CONTROL BOARD TO PREVENT ELECTRIC SHOCK HAZARD.

1.Use min. 600 volts, NEC Class 1 insulated wire for all control circuit wiring.

2.Use a crimp-on type fork terminal on the wire ends that attach to the control terminal board if more than one connection is to be made under the terminal screw.

3.On units not provided with internal contactor (3 & 5 KW), refer to Figure 4 for wiring diagram.

NOTE: Thermostat and control circuit wiring must be suitable to handle the full load of the heater (example HUHAA520FC is rated 24amps)

4.On units provided with internal contactor (units rated 7 KW and higher) refer to Figure 5 for wiring diagram. Control wiring must be rated minimum 18 AWG.

CAUTION: To prevent a possible fire or damage to heater, if a two stage thermostat is provided, it MUST be wired so Stage 1 turns the rear heating element (where fan control is located) on first and off last. Stage 2 MUST turn on elements other than the rear element as the need for additional heat is required and will turn on last and off first.

2-STAGE

INTERNAL THERMOSTAT

REMOTE SUMMER RED FAN SWITCH (MRFS-1)

OR SUMMER FAN SWITCH MCFS (MANUAL)

MT-2

 

 

 

BLACK

 

 

 

H1

H2

F2

S

RED

 

 

 

BLACK

 

 

 

P1

P2

F1

 

MT-1

IMPORTANT! FOR 2 STAGE THERMOSTATS, USE:

1. H1 AND P1 FOR STAGE 1 CONNECTIONS 2. H2 AND P2 FOR STAGE 2 CONNECTIONS

OPERATING

INSTRUCTIONS

1.Heater must be properly installed before operation.

2.Turn power supply to heater “ON” at main switch panel.

3.Where applicable, refer to control accessory instructions regarding proper operation of any controls or accessories used with the heater.

NOTES:

1.THIS STYLE CONTROL TERMINAL BOARD USED WITH MODELS HUHAA324FC, HUHAA327FC, HUHAA320FC, HUHAA524FC, HUHAA527FC, AND HUHAA520FC.

2.WHEN UNIT IS WIRED FOR SINGLE-PHASE, JUMPER H1 TO H2. IF SINGLEPOLE THERMOSTAT IS USED WITH SINGLE-PHASE UNIT, CONNECT THERMOSTAT LEADS TO P1 AND H1.

3.EXTERNAL LINE VOLTAGE THERMOSTATS SHOULD BE TREATED AS SINGLE STAGE ONLY.

Figure 4. Control Terminal Board (for Heaters Without Contactors)

S

REMOTE SUMMER FAN

 

SWITCH (MRFS-1)

RED

BLACK TO W1

BLACK FAN RELAY

(FOR MRFS-2 AMD MHRT)

T

T

 

 

 

 

 

MT-1

MT-2

 

 

 

 

 

 

2-STAGE

 

 

 

TR

 

 

INTERNAL

 

 

 

S

 

THERMOSTAT

 

 

 

 

 

 

BLACK

G

 

 

SUMMER

 

 

RED

W2

F1

 

 

 

 

 

FAN

 

RED TO R

 

 

 

 

SWITCH

 

 

 

 

 

 

 

MHRT HEAT RECOVERY

C

R

W1

F2

 

 

 

 

 

 

 

 

THERMOSTAT OR

 

 

 

 

 

 

REMOTE FAN

T

 

 

 

 

 

SWITCH (MRFS-2)

 

 

 

 

 

 

 

 

 

 

NOTES:

1.THIS STYLE CONTROL TERMINAL BOARD USED WITH MODELS EXCEPT HUHAA324FC, HUHAA327FC, HUHAA320FC, HUHAA524FC, HUHAA527FC, AND HUHAA520FC.

2.REMOVE JUMPER W1 TO W2 WHEN 2-STAGE THERMOSTAT IS USED.

3.*ONLY ONE OF THESE ACCESSORIES MAY BE INSTALLED IN A SINGLE HEATER.

4.EXTERNAL LINE VOLTAGE THERMOSTATS SHOULD BE TREATED AS SINGLE STAGE ONLY.

IMPORTANT! FOR 2 STAGE THERMOSTATS, USE:

1.W1 AND R FOR STAGE 1 CONNECTIONS

2.W2 AND R FOR STAGE 2 CONNECTIONS

Figure 5. Control Terminal Board (for Heaters With Contactors)

5

How to Reset Manual Reset Safety Limit (Factory Installed Option Only)

The manual reset switch is located internally on the rear of the heater. On the 3KW and 5KW models, the access to the reset button is on the right side (when facing rear of heater); on all other models it is near the top rear of the heater.

The manual reset limit is in series with the automatic recycling protector (limit). The manual reset limit will not reset until the heater has cooled and the button is pushed in.

DO NOT TAMPER WITH OR BYPASS ANY SAFETY LIMITS INSIDE HEATER.

CAUTION - DO NOT CONTINUE TO ATTEMPT TO USE THE HEATER IF THE SAFETY CONTROL REPEATEDLY OPERATES AFTER BEING RESET. TO DO SO COULD PERMANENTLY DAMAGE THE HEATER OR CREATE A FIRE OR SAFETY HAZARD.

It is important to keep this heater clean. Your heater will give you years of service and comfort with only minimum care. To assure efficient operation follow the simple instructions below.

ALL SERVICING BEYOND SIMPLE CLEANING THAT REQUIRES DISASSEMBLY SHOULD BE PERFORMED BY QUALIFIED SERVICE PERSONNEL.

TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK OR INJURY, DISCONNECT ALL POWER COMING TO HEATER AT MAIN SERVICE PANEL AND CHECK THAT THE ELEMENT IS COOL BEFORE SERVICING OR PERFORMING MAINTENANCE.

User Cleaning Instructions:

1.After the heater has cooled, a vacuum cleaner with brush attachment may be used to remove dust and lint from exterior surfaces of the heater including the grille openings.

2.With a damp cloth, wipe dust and lint from grille and exterior surfaces.

3.Return power to heater and check to make sure it is operating properly.

Maintenance Cleaning Instructions:

(To be performed only by Qualified Service Personnel)

At least annually, the heater should be cleaned and serviced by a qualified service person to assure safe and efficient operation. This should include as necessary, vacuuming dust and debris from the elements and fan, and checking all screw lug connections for tightness to a recommended minimum torque of 35 inlbs. (3.9 N-m). After completing the cleaning and servicing, the heater should be fully reassembled and checked for proper operation.

MAINTENANCE

INSTRUCTIONS

It is important to keep this heater clean. Your heater will give you years of service and comfort with only minimum care. To assure efficient operation follow the simple instructions below.

ALL SERVICING BEYOND SIMPLE CLEANING THAT REQUIRES DISASSEMBLY SHOULD BE PERFORMED BY QUALIFIED SERVICE PERSONNEL.

TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK OR INJURY, DISCONNECT ALL POWER COMING TO HEATER AT MAIN SERVICE PANEL AND CHECK THAT THE ELEMENT IS COOL BEFORE SERVICING OR PERFORMING MAINTENANCE.

User Cleaning Instructions:

1.After the heater has cooled, a vacuum cleaner with brush attachment may be used to remove dust and lint from exterior surfaces of the heater including the grille openings.

2.With a damp cloth, wipe dust and lint from grille and exterior surfaces.

3.Return power to heater and check to make sure it is operating properly.

6

HUHAA FC

Built-in Controls

Key No.

Description

Part Number

1

Thermostat, One Pole (MT-1)

5813-0036-000

 

 

 

 

Thermostat, Two Stage (MT-2)

5813-0035-000

 

 

 

2

Knob, Thermostat

3301-0060-000

 

 

 

3

Label, Thermostat

3502-1781-000

 

 

 

4

Screws, Fl. Hd., 6-32 x 1/4

5202-7009-021

 

 

 

5

Clip, Thermostat

1403-0041-000

 

 

 

6

Switch, 25A, OEM

5216-0132-000

 

 

 

 

Switch, 25A, K & N

5216-0204-000

 

 

 

 

Switch, 63A, OEM

5216-0131-000

 

 

 

 

Switch, 63A, K & N

5216-0203-000

 

 

 

 

Switch 25A, Electro

5216-0200-000

 

 

 

7

Screw, M4 x 10, Rd. Hd., (25A)

 

 

 

 

Screw, 63A, M5 x 16, Rd. Hd.

 

 

 

8

Knob, 25A, OEM “T1”

OEM “T1”

 

 

 

 

Knob, 25A, K & N

K & N S1B 6001

 

 

 

 

Knob, 63A, OEM

OEM “S4”

 

 

 

 

Knob, 63A, K & N

K & N S2B G001

 

 

 

 

Knob, Electro

EI 141747

 

 

 

9

Switch, Toggle, 600V

5216-0130-000

 

 

 

10

Relay, Fan, 24V Coil

5018-0008-000

 

 

 

11

Switch Assembly

5216-0199-000

 

 

 

12

Manual Reset Limit

4520-0012-000

 

 

 

Heater Replacement Parts

Key No.

Description

Part Number

1

Spring, Element (used on 20kW and below only)

5208-0073-000

 

Spring, Element (used on 25kW and below only)

5208-0073-001

 

 

 

2

Spring, Capillary Tube

5208-0072-000

 

 

 

3

Spring, Element Retainer

5208-0074-000

 

 

 

4

Switch (used on 25kW thru 50kW only)

5216-7076-001

 

 

 

5

Insulator (used on 25kW thru 50kW only)

2900-0031-000

 

 

 

6

Bracket Extension

 

 

(used on 15kW, 20kW, 40kW and 50kW only)

1215-0282-000

7

Switch Bracket

1215-0256-000

 

 

 

8

Fan Delay

4520-0010-000

 

 

 

14

Speed Nut

4100-7036-026

 

 

 

15

Bracket, Captive Screw (used on 3kW thru 20kW only)

1215-0291-000

 

Bracket, Captive Screw (used on 25kW thru 50kW only)

1215-0289-000

17

Protector, Linear Limit (used on 3kW thru 5kW only)

4520-0011-000

 

Protector, Linear Limit (used on 7kW thru 20kW only)

4520-0011-001

 

Protector, Linear Limit (used on 25kW thru 50kW only)

4520-0011-002

20

Clamp (used on 20kW thru 50kW only)

1417-5004-000

 

Bracket, Mounting Capacitor (used on 20kW, 208v only)

1215-0314-000

22

Terminal Lug (used on 7kW thru 50kW only)

3504-7002-001

25

Bushing (used on 20kW thru 50kW only)

25221-60131

26

Washer, Ground (used on 3kW thru 5kW only)

6401-0084-000

27

Screw, Ground (used on 3kW thru 5kW only)

5202-0290-002

28

Louver (used on 3kW thru 5kW only)

3503-0036-000

 

Louver (used on 7kW thru 20kW only)

3503-0036-001

 

Louver (used on 25kW thru 50kW only)

3503-0036-002

29

Spring, Louver

5208-7005-001

 

 

 

32

Terminal Block, 3-Phase (used where models

 

 

can be 1 or 3 phase)

5823-0003-000

33

Terminal Doublers (used where required)

5819-7012-005

 

 

 

BUILT-IN CONTROLS —

 

 

 

Made-to-Order Units Only

 

 

 

 

 

 

 

SINGLE-POLE

 

 

 

 

THERMOSTAT,TWO-STAGE

 

 

 

 

THERMOSTAT, HEAT

 

 

 

 

RECOVERY THERMOSTAT

 

3

4

 

 

5

2

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

12

POWER

 

 

 

 

SUMMER

DISCONNECT

 

 

 

 

FAN

SWITCH

 

 

 

10

SWITCH

 

 

 

 

 

 

 

 

8

 

11

 

 

 

 

9

 

 

 

7

 

 

 

6

 

9

 

 

 

 

7

BERKO HUHAA320FC, HUHAA324FC, HUHAA327FC, HUHAA348FC, HUHAA520FC User Manual

25KW THRU 50KW ONLY

7KW THRU 20KW ONLY

3KW THRU 5KW ONLY

THESE PARTS ARE USED ON FACTORY 2T OPTION ONLY

8

 

9

10

11

12

13

16

18

19

21

Model No.

Back Case

Transformer**

Motor

Fan Blade

Cover

Front Case

Element Assy.

Element Guard

Capacitor

HUHAA324FC

1425-2004-000

3900-2002-006

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-000

2504-0011-000

HUHAA348FC

1425-2004-000

5814-0003-002

3900-2005-000

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-002

2504-0011-000

HUHAA327FC

1425-2004-000

3900-2002-007

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-001

2504-0011-000

HUHAA320FC

1425-2004-000

3900-2002-006

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-024

2504-0011-000

 

 

 

 

 

 

 

 

 

 

HUHAA548FC

1425-2004-000

5814-0003-002

3900-2005-000

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-005

2504-0011-000

HUHAA527FC

1425-2004-000

3900-2002-007

1210-2000-000

1402-0336-001

1425-0009-015

1802-0087-004

2504-0011-000

HUHAA724FC

1425-0010-004

5814-0003-000

3900-2014-002

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-006

2504-0013-001

HUHAA720FC

1425-0010-004

5814-0003-000

3900-2014-001

1210-0090-000

1402-0339-002

1425-0009-006

1802-0087-031

2504-0013-001

HUHAA748FC

1425-0010-004

5814-0003-002

3900-0347-005

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-008

2504-0013-001

HUHAA727FC

1425-0010-004

5814-0003-001

3900-2014-003

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-007

2504-0013-001

HUHAA1024FC

1425-0010-004

5814-0003-000

3900-2014-002

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-031

2504-0013-001

HUHAA1027FC

1425-0010-004

5814-0003-001

3900-2014-003

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-010

2504-0013-001

HUHAA1048FC

1425-0010-004

5814-0003-002

3900-0347-005

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-011

2504-0013-001

HUHAA1020FC

1425-0010-004

5814-0003-000

3900-2014-001

1210-0090-000

1402-0339-002

1425-0009-016

1802-0087-036

2504-0013-001

 

 

 

 

 

 

 

 

 

 

HUHAA1524FC

1425-0014-000

5814-0003-000

3900-0361-000

1210-0090-001

1402-0339-003

1425-0009-017

1802-0087-012

2504-0012-001

HUHAA1548FC

1425-0014-000

5814-0003-002

3900-0361-001

1210-0090-001

1402-0339-003

1425-0009-017

1802-0087-013

2504-0012-001

HUHAA1520FC

1425-0014-000

5814-0003-000

3900-0361-002

1210-0090-001

1402-0339-003

1425-0009-017

1802-0087-031

2504-0012-001

 

 

 

 

 

 

 

 

 

 

HUHAA2024FC

1425-0013-000

5814-0003-000

3900-0362-000

1210-0096-000

1402-0339-003

1425-0009-017

1802-0087-014

2504-0012-001

1432-0002-003

HUHAA2048FC

1425-0013-000

5814-0003-002

3900-0362-001

1210-0096-000

1402-0339-003

1425-0009-017

1802-0087-015

2504-0012-001

1432-0002-003

HUHAA2020FC

1425-0013-000

5814-0003-000

3900-0362-002

1210-0096-000

1402-0339-003

1425-0009-017

1802-0087-026

2504-0012-001

1432-0002-003

 

 

 

 

 

 

 

 

 

 

HUHAA2524FC

1425-0011-003

5814-0003-000

3900-0364-000

1210-0098-000

1402-0340-002

1425-0012-007

1802-0087-016

2504-0014-001

1432-0002-001

HUHAA2548AFC

1425-0011-003

5814-0003-002

3900-0363-001

1210-0098-000

1402-0340-002

1425-0012-007

1802-0087-017

2504-0014-001

1432-0002-003

 

 

 

 

 

 

 

 

 

 

HUHAA3024FC

1425-0011-003

5814-0003-000

3900-0364-000

1210-0098-000

1402-0340-002

1425-0012-007

1802-0087-018

2504-0014-001

1432-0002-001

HUHAA3048AFC

1425-0011-003

5814-0003-002

3900-0363-000

1210-0098-000

1402-0340-002

1425-0012-007

1802-0087-019

2504-0014-001

1432-0002-003

HUHAA3020FC

1425-0011-003

5814-0003-000

3900-0364-000

1210-0098-000

1402-0340-002

1425-0009-017

1802-0087-028

2504-0014-001

1432-0002-001

 

 

 

 

 

 

 

 

 

 

HUHAA4024FC

1425-0011-001

5814-0003-000

3900-0350-000

1210-0097-000

1402-0340-003

1425-0012-006

1802-0087-020

2504-0015-001

1432-0002-004

HUHAA4048FC

1425-0011-001

5814-0003-002

3900-0350-001

1210-0097-000

1402-0340-003

1425-0012-006

1802-0087-021

2504-0015-001

1432-0002-004

 

 

 

 

 

 

 

 

 

 

HUHAA5020FC

1425-0011-001

5814-0003-000

3900-0350-000

1210-0097-000

1402-0340-003

1425-0012-006

1802-0087-022

2504-0015-001

1432-0002-004

HUHAA5024FC

1425-0011-001

5814-0003-000

3900-0350-000

1210-0097-000

1402-0340-003

1425-0012-006

1802-0087-022

2504-0015-001

1432-0002-004

HUHAA5048FC

1425-0011-001

5814-0003-002

3900-0350-001

1210-0097-000

1402-0340-003

1425-0012-006

1802-0087-023

2504-0015-001

1432-0002-004

 

 

 

 

 

 

 

 

 

 

 

23

24

30

31

34

35

Model No.

Relay***

Insulator

Terminal Block, Power

Terminal Block, Control

Fuse Block

Fuse

HUHAA324FC

5823-0004-000

5823-0001-000

HUHAA348FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA327FC

2900-0030-000

5823-0004-000

5823-0001-000

HUHAA320FC

5823-0004-000

5823-0001-000

 

 

 

 

 

 

 

HUHAA548FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA527FC

2900-0030-000

5823-0004-000

5823-0001-000

HUHAA720FC

5018-0003-000

5823-0004-000

5823-0002-000

HUHAA724FC

5018-0003-000

5823-0004-000

5823-0002-000

HUHAA748FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA727FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

 

 

 

 

 

 

 

HUHAA1024FC

5018-0003-000

5823-0004-000

5823-0002-000

HUHAA1027FC

5018-0003-000

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA1048FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA1020FC

5018-0004-100

5823-0004-000

5823-0002-000

 

 

 

 

 

 

 

HUHAA1524FC

5018-0005-004

5823-0004-001

5823-0002-000

HUHAA1548FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA1520FC

5018-0005-008

5823-0004-003

5823-0002-000

2025-0002-000

2019-0007-010

 

 

 

 

 

 

 

HUHAA2024FC

5018-0006-000

5823-0004-002

5823-0002-000

HUHAA2048FC

5018-0004-100

2900-0030-000

5823-0004-000

5823-0002-000

HUHAA2020FC

5018-0005-000

5823-0004-002

5823-0002-000

2025-0002-000

2019-0007-008

 

 

 

 

 

 

 

HUHAA2524FC

5018-0005-004

5823-0004-002

5823-0002-000

2025-7002-000

2019-7008-077

HUHAA2548FC

5018-0005-004

2900-0030-000

5823-0004-001

5823-0002-000

 

 

 

 

 

 

 

HUHAA3024FC

5018-0005-004

5823-0004-003

5823-0002-000

2025-7002-000

2019-7008-079

HUHAA3048AFC

5018-0005-004

2900-0030-000

5823-0004-001

5823-0002-000

HUHAA3020FC

5018-0006-000

5823-0005-000

5823-0002-000

2025-7002-000

2019-7008-080

 

 

 

 

 

 

 

HUHAA4024FC

5018-0005-004

5823-0005-000

5823-0002-000

2025-7002-000

2019-7008-079

HUHAA4048FC

*

2900-0030-000

5823-0004-002

5823-0002-000

2025-7002-000

2019-7008-079

 

 

 

 

 

 

 

HUHAA5020FC

5018-0005-004

5823-0005-000

5823-0002-000

2025-7002-000

2019-7008-080

HUHAA5020FC

5018-0006-000

5823-0005-000

5823-0002-000

2025-7002-000

2019-7008-080

HUHAA5048FC

*

2900-0030-000

5823-0004-002

5823-0002-000

*Two relays are used: 35A relay P/N 5018-0004-000 and 40A relay P/N 5018-0006-000.

**24V secondary shown. For 120V secondary, increase last digit by 3. (i.e. for MUHAA348FC, 24V secondary use 5814-0003-002; for 120V secondary use 5814-0003-005.)

***24V H.C. shown. For 120 H.C., increase last digit by 1. (i.e.: for HUHAA348FC, 24V H.C. use 5018-0004-000; for 120V H.C. use 5018-0004-001.)

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