Berkel M2000 User Manual

OPERATING / TECHNICAL MANUAL
Continuous Feed Food Processors
Model M2000 - 115V - 1/2 HP Model M3000 - 115V - 3/4 HP
Designed and Assembled in U.S.A.
PRINTED IN U.S.A.
BERKEL
2006 Northwestern Parkway Louisville, KY 40203 800-348-0251 www.berkelequipment.com
BK45762 (01-13)
Continuous Feed Food Processors
Berkel M2000 / M3000
INDEX:
PAGE 1 TECHNICAL INFORMATION PAGE 2 ACCESSORIES: SLICERS & SHREDDERS PAGE 3 DICING ACCESSORIES
SPECIAL SLICER FOR JULIENNE CUTS
OPERATING INSTRUCTIONS
PAGE 4 OPERATING INSTRUCTIONS INDEX PAGE 5 SAFETY NOTES/VIDEO TRAINING TAPE PAGE 6 INSTALLING & REMOVING FEED HOPPER LID PAGE 7 INSTALLING & REMOVING SLICERS & SHREDDERS PAGE 8 INSTRUCTIONS: INSTALLING & REMOVING DICING GRIDS
& CORRESPONDING SLICERS
PAGE 9 DIAGRAM: INSTALLING & REMOVING DICING GRIDS
& CORRESPONDING SLICERS
PAGE 10 CLEANING
PREVENTATIVE MAINTENANCE PAGE 11 TROUBLE SHOOTING GUIDE PAGE 12 WORK STATION - MACHINE DIMENSIONS
(Cruise Ship and Navy Vessel Mounting)
TECHNICAL DATA AND PARTS LIST
PAGE 14 OVERALL SIDE VIEW PAGE 15 FEED HOPPER LID PAGE 16-17 INTERNAL VIEWS PAGE 18 ELECTRICAL WIRING DIAGRAM PAGE 19 ELECTRICAL WIRING DIAGRAM WITH TRIAC ASSEMBLY
PARTS LIST
PAGE 20-23 PARTS LIST
ACCESSORIES AND ACCESSORIES PARTS LIST
PAGE 26 SLICERS & SHREDDERS PAGE 27 DICING ACCESSORIES
SPECIAL SLICERS FOR JULIENNE CUTS PAGE 28 REPLACEMENT CUTTING EDGES & SHREDDER PLATES PAGE 29 REPLACEMENT CUTTING EDGES & JULIENNE BARS PAGE 30 EJECTORS
STORAGE RACK PAGE 31-32 ACCESSORIES AND PARTS LIST FOR M2000/M3000 PAGE 33 REPAIR PARTS/REPAIR SERVICE PAGE 34 WARRANTY
Continuous Feed Food Processors
Berkel M2000 / M3000
COMPACT AND STURDY DESIGN ALL CAST ALUMINUM AND STAINLESS STEEL
ATTACHMENTS ARE FULLY INTERCHANGEABLE WITHOUT TOOLS
HIGH OUTPUT, SAVES TIME AND LABOR COST
SIMPLE TO OPERATE AND EASY TO CLEAN
SAFE - UL LISTED, NSF
MADE IN U.S.A.
CAPACITY MODEL SLICING DICING MOTOR DIMENSIONS WEIGHT TRANSMISSION lbs/hr
1/2 HP A 20.375” (520mm) 41 lbs. M2000 600-650 650-800 115/60/1 B 18.25” (465mm) Poly V-Belt (18kg)
7.5 AMPS C 8.5” (216mm)
3/4 HP A 23.25” (590mm) 56 lbs. M3000 800-900 1400-1500 115/60/1 B 18.25” (465mm) Poly V-Belt (25.5kg)
10.8 AMPS C 8.5” (216mm)
WARRANTY: One Year, Parts, Labor, and Travel. (Cutting edges and dicing grids not included.)
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Continuous Feed Food Processors
Berkel M2000 / M3000
TYPE DESIGNATION SOME APPLICATIONS SIZE OF CUT
Coleslaw
SLICER S2
2 mm (1/16”)
SLICER S3
3 mm (1/8”)
SLICER S5
5 mm (3/16”)
Radishes Onions Cucumbers
Carrots, Celery Cucumbers Zucchini, Mushrooms Lettuce for Tacos
Scalloped Potatoes Cucumbers, Carrots Zucchini/Squash Tomatoes
SLICER S5C CRINKLE CUT
5 mm (1/4”)
SHREDDER SH2 Extra Fine
2 mm (1/32”)
SHREDDER SH3
3 mm (1/8”)
SHREDDER SH4
4 mm (3/16”)
SHREDDER SH7
7 mm (7/32”)
Carrots Potatoes Cucumbers
Carrot Salad Raw Root Celery Salad Parmesan Cheese
Carrots Julienne Cheese for Tacos and Salads
Carrots Cheese Hash Browns
Carrots Cheese for Pizza Hash Browns
SHREDDER SHP Fine
Parmesan Cheese Bread Crumbs
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Continuous Feed Food Processors
Berkel M2000 / M3000
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Continuous Feed Food Processors
Berkel M2000 / M3000
OPERATING INSTRUCTIONS
• SAFETY NOTES
• INSTALLING OF SLICERS & SHREDDERS
• INSTALLING OF DICING GRIDS WITH CORRESPONDING SLICERS
CLEANING
• PREVENTATIVE MAINTENANCE OF MACHINE AND ACCESSORIES
TROUBLE SHOOTING GUIDE
WORK STATION RECOMMENDATIONS (Cruise Ship and Navy Vessel mounting)
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Continuous Feed Food Processors
Berkel M2000 / M3000
OPERATING INSTRUCTIONS
SAFETY WARNING: Injury to the operator and damage to the machine can
result from incorrect use of this food processor. Read these instructions carefully and be sure that all users of the Berkel Food Processors are trained before being allowed to use the food processor.
CAUTION: Always use large and small SAFETY PUSHERS when
operating the Berkel Continuous Feed Processor. Do not insert hands or fingers into the feed hopper openings while machine is operating.
The Berkel Continuous Feed Processor is equipped with a magnetic interlock between the feed hopper lid and the power base. The interlock prevents the machine from operating unless the feed hopper lid is in the proper position.
ALWAYS unplug the power cord before CLEANING the machine or at any time while the machine is not in use.
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Continuous Feed Food Processors
Berkel M2000 / M3000
INSTALLING & REMOVING FEED HOPPER LID
WARNING: Always ensure that the ON/OFF switch (C) is in the OFF POSITION prior to installing or removing accessories.
REMOVING THE FEED HOPPER LID
Disengage the magnetic toggle lock (A) and open the feed hopper lid to the upright position (B). Slide feed hopper lid away from the food processor body.
INSTALLING THE FEED HOPPER LID
To install the feed hopper lid, hold the feed hopper lid in the upright position and line up the long hinge pin (C) with the pin hole (D). Slide feed hopper lid towards the food processor base until both hinge pins are fully engaged. Close feed hopper lid.
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Continuous Feed Food Processors
Berkel M2000 / M3000
INSTALLING & REMOVING SLICERS & SHREDDERS
OPERATING INSTRUCTIONS
INSTALLING OF SLICERS, JULIENNE SLICERS AND SHREDDERS
Disengage the magnetic toggle lock (A) and open the feed hopper lid until it rests on the back of the base.
Select the desired SLICER and place it onto the drive shaft until the top of the slicer is flush with the top end of the drive shaft. Close the feed hopper lid and engage the magnetic toggle switch.
Turn the ON/OFF SWITCH into the ON POSITION and start slicing your vegetables, either using the small or large feed hopper tube.
REMOVING OF SLICING ACCESSORIES
Turn ON/OFF SWITCH to OFF POSITION (E). Disengage magnetic toggle lock (A) and open feed hopper lid until it rests on the back of the base.
Hold SLICER with both hands and rotate counter clockwise until the slicer bushing is disengaged from the drive shaft pin. Lift SLICER off the drive shaft, clean it and place the SLICER back into the storage rack which is automatically supplied with your new Berkel Food Processor.
Clean your Berkel Food Processor - SEE CLEANING - and close feed hopper lid. Unplug the power supply cord while the Berkel Food Processor is not in use.
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Continuous Feed Food Processors
Berkel M2000 / M3000
INSTALLING & REMOVING DICING GRIDS & CORRESPONDING SLICERS
PRIOR TO USING YOUR NEW BERKEL FOOD PROCESSOR, READ THE OPERATING INSTRUCTIONS CAREFULLY.
WARNING: Always ensure that the ON/OFF switch is in the OFF position prior to
installing or removing accessories.
INSTALLING OF DICING GRIDS WITH DICING SLICERS
Disengage the magnetic toggle lock (A) and open the feed hopper lid until it rests on the back of the base.
Select the desired DICING GRID and install it INTO THE TOP SEAT of the cutting compart­ment (B), top surface of DICING GRID facing up. (Size mark is located on top surface of grid ­D8, D11, D14, D22). DICING GRID MUST BE FLUSH with the top rim of the cutting compartment.
Install the corresponding DICING SLICER (S8 with D8, S11 with D11, S14 with D14 or D22) by placing the SLICER onto the drive shaft above the DICING GRID. Top surface of slicer must be flush with top of drive shaft.
Close the feed hopper lid and engage the magnetic toggle lock. Turn the ON/OFF switch to the ON position.
IMPORTANT: Dice vegetables through the large feed hopper tube only!
REMOVING OF SLICING AND DICING ACCESSORIES
Turn ON/OFF SWITCH to OFF POSITION (E). Disengage magnetic toggle lock (A) and open feed hopper lid until it rests on the back of the base.
Hold SLICER with both hands and rotate counter clockwise until the slicer bushing is disengaged from the drive shaft pin. Lift SLICER off the drive shaft, clean it and place the SLICER back into the storage rack which is automatically supplied with your new Berkel Food Processor.
CLEAN THE DICING GRID WITH A CARROT WHILE THE GRID IS STILL LOCATED in the cutting compartment. We recommend the use of a carrot to push the remaining vegetables through the grid.
Place DICING GRID into the storage rack and CLEAN your Berkel Food Processor ­SEE CLEANING - and close feed hopper lid. Unplug the power supply cord while storing the Berkel Food Processor in between uses.
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Continuous Feed Food Processors
Berkel M2000 / M3000
INSTALLING & REMOVING DICING GRIDS & CORRESPONDING SLICERS
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Continuous Feed Food Processors
Berkel M2000 / M3000
CLEANING
WARNING: Unplug unit from power supply prior to cleaning.
REMOVE FEED HOPPER LID and rinse thoroughly under running water. NEVER USE DISHWASHER. Feed hopper lid may be soaked in sanitizing lotion if desired.
HAND WIPING or RINSING of the cutting compartment of the Berkel Food Processor is recommended. Do not use pressure washer inside the cut­ting compartment.
WARNING: The SLICING AND DICING ACCESSORIES are
equipped with SHARP KNIVES. Use caution when rinsing the accessories or when sanitizing. NEVER PLACE ACCESSORIES INT O THE DISH­WASHER and NEVER LEAVE ACCESSORIES submerged in sanitizing lotion unless attended by operator . IMMEDIATELY REMOVE accessories from sanitizing lotion after soaking and store in accessories storage rack in safe and visible place.
PREVENTATIVE MAINTENANCE
WARNING: The power cord must be disconnected prior to the start of
any inspection or check-up. ALWAYS REMOVE ANY ACCESSORIES from the Berkel Food Processor
prior to any maintenance or inspection.
The Berkel Food Processor does not require periodic maintenance. All mov­ing internal parts are quipped with DOUBLE SEALED BALL BEARINGS which are maintenance free. NO LUBRICATION REQUIRED.
DO NOT DIRECT water pressure or steam directly to the housing or bottom of the food processor.
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