Benelli Tornado TNT600 Owner's Manual

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OWNER’S MANUAL 2013
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CONTENTS
PRE FACE 4 IMPORTANT NOTES 5 SPECIAL ATTENTION 6 SAFETY NOTES 7
SAFETY RIDING RULES 7 PROTECTIVE CLOTHES 8 PROTECTIVE HELMETS 8 NOTES FOR RIDING IN R AINY DAYS 8
SERIAL NUMBER 9
VEHICLE IDENTIFICATIONS NUMBER 9 ENGINE NUMBER: 9
CONFIGURATION OF PARTS 10
BODY PARTS 10 METER PANEL 13
OPERATION PROCEDURES 15
POWER LOCK 15 LEFT HANDLE 16 RIGHT HANDLE 18 FUEL TANK 20 GEAR SHIF TING PEDAL LEVER 21 REAR BRAKE PEDAL 22 SIDE STAND 23 REAR SUSPENSION PRELOAD 24
USAGE INSTRUC TION 25
FUEL 25 ENGINE OIL 26 BREAKING IN 26 CHECK BEFORE RIDING 27
DRIVING OF MOTORCYCLE 29
STA RTING 30 USING GEAR SHIF TING MECHANISM 30 DRIVING ON THE SLOPE 30 USING BRAKE AND STOPPING 30
INSPECTION AND MAINTENANCE 32
MAINTENANCE SCHEDULE 32 ENGINE OIL 34 SPARK PLUG 35 ADJUSTMENT OF ACCELERATOR CABLE WIRE 36 ADJUSTMENT OF CLUTCH 37 ADJUSTMENT OF IDLING SPEED 38 THROTTLE BODY 39 DRIVE CHAIN 40 BRAKE 44 TI RE 47 OIL ACCUMULATION PIPE 48 SERVICING OF AIR FILTER 49 CATALYTIC CONVERTER 50 CANISTER 51 FUEL INJEC TOR AND OIL PASSAGE 51 LUBRICATION OF PARTS 52 STOR AGE BATTERY 53
STORAGE G UIDANCE 58 SPECIFICATIONS AND TECHNICAL PARAMETERS 60
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Thanks for choosing TNT600 EFI two-wheeled motorcycle, which is combined with the national and international advanced technologies and would bring you a happy and safe riding experience.
Motorcycle driving is one of the most exciting sports events. Please fully understand and abide by the rules and requirements stated in this manual before driving.
This instruction manual covers the maintenance procedures, which would ensures the maximum performances and highest durability of your motorcycle service.
Benelli is equipped with professional technical service personnel and department, which is able to provide you with highest quality technical services.
Insisting in the principle of “customer rst”, Benelli makes great eorts to develop the products quality and performances so that the appearances and structures are always being innovated with advance structure.
The picture information in this Manual is only for references, the actual style may dier.
PREFACE
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1. Rider and passenger capacity.
This motorcycle is designed only for two riders.
2. Road surface for riding.
This motorcycle is suitable for highway riding.
3. Please carefully read this user manual. Careful and proper riding running-in will ensure the stable and smooth running of your motorcycle.
Please pay special attention on the following:-
IMPORTANT NOTES
Note : This is for the maintenance or more important events explanations.
Caution : This is for the operating specications of the motorcycle.
Warning : This is for the important procedures that may endanger safety of the
rider or would bring injuries if ignored.
The User Instruction should be considered as a permanent manual for the motorcycle. Please give it to the new owner if you transfer the motorcycle.
No copy or reproduction of any part in this manual without written approval from Benelli.
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• Fuse compartment is next to the storage battery.
• Fuse specication: 20A for main power source fuse and 15A for ECU system fuse.
• Burnt fuse is generally caused by a fault in the electrical circuit of the motorcycle. It is
recommended to send the motorcycle to our Authorised Service Center to have it check and repair.
SPECIAL ATTENTION
The motorcycle must be equipped with a specify fuse only to avoid any serious damage or accident.
Always ensure the positive and negative lead of the battery are properly install. (Never install in reverse order). When reversely installed please check the condition of the fuse. Before replace the fuse, please turn the key to “ “ to prevent the shor t circuit.
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1. Have a complete inspection before starting the engine so as to prevent possible accidents or damages of spare parts.
2. Never lend it to any people without a driving license.
3. To avoid damages by other motor vehicles, the rider shall try his/her best to be visible at all time. Including:
a) Wearing bright clothes; b) Keeping away from other motor vehicles;
4. Obey the trac rules strictly and do not jump queues;
5. Speeding is one the key reasons of the accidents. So keep the speed within the limit.
6. Turn on the signal lamp so as to be noticed by others when tuning the corner or changing a drive lane.
7. Ride carefully on a crossway, passageway of a parking lot and on highway.
8. Any modication disassembly of the spare parts would aect the safety driving and maintenance.
9. The installation of the accessories shall not aect the safety driving and operation performances of the motorcycle. The overloading of the electrical systems would easily cause damage.
SAFETY NOTES
SAFETY RIDING RULES
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1. In order to assure personal safety, the rider should wear protective helmet, protective glasses, driving boots, gloves and protective clothes. The passenger should also wear the protective helmet.
2. The exhaust system will be hot during running and still be hot for a while after the engine is stopped. Never touch the exhaust system when it is hot. Please wear the clothes that can fully cover your feet.
3. Please do not wear loose clothes that may be trapped by the control lever, foot pedal starting equipment, pedals or wheels during driving.
Protective helmet that conforms to the safety quality standard is the primary protective gear in driving. The most serious accident is head injury. Please wear protective helmet and protective glasses as well.
Pay special attention in rainy days as the road is wet and the brake distance is two times as of the clear days. Avoid the signs for paints, manhole cover and greasy dirty grounds. Be careful of railway crossing, railings and bridges. Slow down when the road condition is not clear.
PROTECTIVE CLOTHES
PROTECTIVE HELMETS
NOTES FOR RIDING IN RAINY DAYS
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Vehicle Identication Number and the Serial Number are used for the registration of the motorcycle, including all necessary back up service.
Remember the numbers for the possible uses in the future.
1. The frame number is printed in the right side of head tube
2. Product nameplate is riveted on the head tube.
3. The engine number is printed on lower part of the right case of engine crank case.
SERIAL NUMBER
VEHICLE IDENTIFICATIONS NUMBER VIN:
ENGINE NUMBER:
Please write down the numbers for your references;
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CONFIGURATION OF PARTS
BODY PARTS
1. Clutch Lever Left
2. Left Handle Switch
3. Clutch Lever
4. Fuel Tank Lock
5. Meter
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2
3
4
5
6
7 8
9
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6. Right Handle Switch
7. Right Side Mirror
8. Front Brake Lever
9. Throttle
10. Fuel Tan k
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1. Rear Brake
2. Rear Foot Pedal
3. Front Foot Pedal
4. Rear Brake Pedal
5. Fuel Oil Observation Hole Side Stand
6. Front Brake
1 2 3 4 5 6
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1. Front Brake
2. Gear Shift Pedal Lever
3. Front Foot Pedal
4. Side Stand
5. Rear Foot Pedal
1 2 3 4 5
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Left Signal Lamp Indicator Light
Right Signal Lamp Indicator Light
High Beam Indicator Light
Engine Lubricant
Neutral Gear Indicator Light
Function Button
Fuel Oil Level Indicator
Tachometer Odometer
Temperature
Speedometer
Time Display
x1000rpm
FI
TRIP
km/h
km
C
CLOCK
E
F
N
METER PANEL
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1. Left signal lamp indicator light
When the turn signal lamp is turning left, the left
steering lamp indicator light will ash.
2. Right signal lamp indicator light
When the turn signal lamp is turning right, the right
signal lamp indicator light will ash.
3. High beam indicator light
When the head lamp high beam is on, the high beam
indicator light will be on.
4. Engine lubricant
5. Neutral gear indicator light
When the transmission is on neutral position, the
neutral gear indicator light will be on.
6. Function button
7. Tachometer
Tachometer indicates the revolution of engine.
8. Temperature
9. Speedometer
Speedometer indicates the driving speed, km/hour.
10. Time display
11. Fuel oil level indicator
12. Odometer
TRIP or ODO function on the odometer can be chosen
as required.
TRIP: An odometer than can be zero cleared, recording
the driving mileage within a period. On the state of TRIP, please press ADJUST button three times to clear.
ODO: recording all the driving mileage, measured in
km. Odometer keeps records of the driving mileages in kilometers.
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When the key turns to “ ”position, the power gets through and the engine starts to run. The key can not be taken out. When the key turns to “ ”position, the power cuts o, and the engine can not run. The key can be taken out. (Park) position: when the vehicle parks at roadside at night, the key turns to “ ” position, the key can be taken out now, the rear lamp (parking lamp) will be kept on. (Lock) position: turn the key counter-clockwise to “ ” position, the lock will extend out the lock core to lock.
OPERATION PROCEDURES
POWER LOCK
Lock the turn direction and take out the key to prevent from being stolen. Turn and conrm the lock. Do not park in the place holding up the trac.
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LEFT HANDLE
Clutch Handle
Headlamp High-Low Beam
Turn Signal Lamp Switch
Horn
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Clutch handle
When starting the engine or shifting the gear, operate the clutch handle to cut o the driving of rear wheel.
Horn button
Pressing the horn button, the horn will make sound.
Headlamp high-low beams switch
Press the headlamp high -low beams switch to position, the headlamp high beam will be on and high beam indicator light in the instrument panel lights up too; Press the switch to “ ”position, the headlamp low beam will be on. Use low beam light when driving in the downtown or in front of vehicles so as not to inuence the vision of other people.
Turn signal lamp switch
Press the left turn signal lamp switch , the left turn signal light will ash. At the same time, the green turn indicator light in the instrument panel will ash too. Turn the turn signal lamp switch to the middle position to cancel the turn signal.
Lighten up the turn signal lamp when making a turn or changing lanes. Turn o the turn signal lamp in time after making a turn so as not to aect the normal driving of other vehicles and avoid accidents.
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RIGHT HANDLE
Front Brake Handle
Hazard Warning Lamp Button
Engine O Switch
Accelerator Control Handle
Electric Starting Switch
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Engine o switch
When the switch is pressing at position, the power of the complete vehicle will be on and the engine can start. When the switch is pressing at position the power of the complete vehicle will be cut o and the engine can not start.
Hazard warning lamp button
Electric starting switch
Press the electric starting switch, the electric motor will run and the engine can start.
Accelerator control handle
The accelerator control handle is used to control the speed of engine. Turn the handle facing the driver to accelerate, turn the handle reversely to decelerate.
Front brake handle
Grasp the right brake handle slowly to front brake.
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