Benelli TNT300 User Manual

EDITION:
TNT300-8-2014
TNT300 USER’S
MANUAL
2 5 6 7 7 9
CONTENTS
...........................................................................................................................................................................................................
Special Reminding
...........................................................................................................................................................................................
Preface
..................................................................................................................................................................................................................
Safety Notes
........................................................................................................................................................................................................
Safety Driving
Rules ...................................................................................................................................................................................
Protection Clothes
.....................................................................................................................................................................................
Serial Number
.................................................................................................................................................................................................... 10
Location
of
Parts ...............................................................................................................................................................................................
11
Meter & Indicator
........................................................................................................................................................................................
13
Primary Parts
......................................................................................................................................................................................................
15
Key switch
......................................................................................................................................................................................................
15
Left Handle
....................................................................................................................................................................................................
16
Right Handle
.................................................................................................................................................................................................
17
Fuel Tank
........................................................................................................................................................................................................
18
Rear Shock Absorber
..................................................................................................................................................................................
19
Rear Brake Pedal
..........................................................................................................................................................................................
21
TNT300
2
Shift Pedal
...................................................................................................................................................................................................
21
Tool Bag
.......................................................................................................................................................................................................
22
Notice
of
Use
of
Fuel and Engine Oil
......................................................................................................................................................
22
Running
In
.......................................................................................................................................................................................................
23
Inspection before Driving
..........................................................................................................................................................................
24
How
to
start
the
engine
........................................................................................................................................................................
25
Smooth launching
..................................................................................................................................................................................
26
To change gear
........................................................................................................................................................................................
27
Inspection& Maintenance
..........................................................................................................................................................................
27
Maintenance Schedule
.........................................................................................................................................................................
27
Oil Level & Oil Change
...........................................................................................................................................................................
31
Spark
plug
..................................................................................................................................................................................................
32
Catalytic
Converter............................................................................................................
.......................................................................
32
Battery
..........................................................................................................................................................................................................
33
Throttle Cable
Adjustment
...................................................................................................................................................................
36
Clutch Adjustment
...................................................................................................................................................................................
37
Chain Adjustment
....................................................................................................................................................................................
37
3
TNT300
Brake
...............................................................................................................................................................................................................
39
Maintenance
of
Air
Filter..........................................................................................................................................................................
41
Bulb Replacement
......................................................................................................................................................................................
41
Fuse Replacement
......................................................................................................................................................................................
42
Lubrication points
......................................................................................................................................................................................
43
Adjustment
of
Valve Clearance
.............................................................................................................................................................
43
Tire ...................................................................................................................................................................................................................
43
Storage Guideline
.............................................................................................................................................................................................
45
Speci£cation & Technical Parameter
.........................................................................................................................................................
47
TNT300
4
Warning: The motorcycle must
be
equipped
with the
quali£ed fuse
for
a safe driving, any
other unquali£ed
speci£cations
of
fuses are
not
allowed
to
use, especially
the
electric wires which
would
result severe damages
to
other
parts, even £re
accidents.
Location
of
fuse: beside
the battery;
Fuse speci£cation: 40A
for
main power
fuse.
Burnt fuse is usually caused
by the
internal circuit
fault of the
motorcycle. Simply estimate
the
whole situation
of
the
motorcycle before changing
the
spare fuse and
if the
fuse
still burn
after changing, send
the
motorcycle
to the
maintenance service center
as soon as possible.
It
can
only be
driven after
the fault
is
resolved. Notes: Before changing
the
fuse, switch
the
key
to " " in
case
of
short
circuit;
*
Make sure
the
contact
point of
fuse is
not
broken
while
changing
the
fuse, which
would
result bad contact,
parts
damage, and even
£re.
No recon£guration: Do
not
recon£gure
the
motorcycle
or
change
the
places
of the
parts and accessories
at will,
which
would
have a strong impact
on the
stability and safety
of the
motorcycle, probably operation faults.
All the
recon£gurations
of the
electric system, emission
control
system, canister and any
other
systems
or
parts are
against
the driving
safety and
other
relative
tra£c
administration regulations. And all
the quality
problems
and
consequences resulted
by the
user's
recon£guration
or
changing
of the
parts
without
authorizations
would
be
taken
by the
user himself. The user shall obey
the
speci£c regulations and rules
of the tra£c administrative
department.
5
Notes
Running
in of Motorcycle
The very
beginning
1,000km driving-way
of the
motorcycle is
the
most
important part of its
service
life.
If the running in
is carried normally, a longest service
life
can
be
assured and
the
performances
of the new
motorcycle can
be fully ful£lled.
PREFACE
Thanks
for
choosing Benelli motorcycle, which is combined
with
international advanced technologies and
would
bring
you happy and safe
driving experience.
Please
fully
understand
the
rules and requirements stated
in
this
manual.
This instruction manual covers
the
maintenance procedures, which
would
ensure
the
maximum
performances
and highest
durability of
your motorcycle
if
appropriately
operated.
Our company is equipped
with
professional technical maintenance personnel and department, which is able
to
provide you
with high quality
technical maintenance
services. We make great eForts
to
develop
the products
quality
and performances so
that the
appearances and structures can
be
improved and may have diFerence
than
the
data
in
this manual. The picture information here is
only for
reference, subject
to our products.
6
Please carefully read this manual and stand
by the
key rules. The words
of
"Alarm", "Caution" and "Note" are
used
here
to
indicate
the
importance degrees, please make sure
that
you have
fully
understand
the
meanings as
following:
Alarm
------------ This is
for the important
procedures
that
may endanger safety
of the
driver and
would bring
injuries
if ignored.
Caution
------------ This is
for the
relative operation speci£cations
of the
motorcycle
in
case
of
damages
to the
motorcycle.
Note
------------ This is
for the maintenance
This instruction manual is a
daily care issues
document
of
this motorcycle, which should
be together transferred
to
a second owner
if
this motorcycle is
to be transferred.
SAFETY
NOTES
Alarm:
For
the
safety purpose,
the
driver should
be
speci£cally careful
with
understanding
on the
safety
notes
before
driving.
7
TNT300
1. Have a complete inspection before starting
the
engine so as
to
prevent possible accidents
or
damages
of parts.
2. Many accidents happen due
to
inexperienced driver. Make sure
the
driver is quali£ed before
driving the
motorcycle. Never give
it to
any people
without a driving license.
3. Most
of the
crashes between cars and motorcycles are caused
by the
car drivers'
"not
seeing"
the motorcycle
drivers.
In
order
to
avoid accidents,
the
driver shall expose himself/herself
by:
Wearing
bright
colored and re£ective
clothes;
Don't
drive
into the
invisible corner
of
rear-view
mirror of the other
car
drivers.
4. The driver shall obey
the
national and local laws and
rules.
Speeding is one
of the
key reasons
of the
accidents. So keep
the
speed
in the limit stated.
Use signals
lights
before
turning or
braking/accelerating
to
prevent
accidents
5.
In the
driving,
the
driver should
hold the
handles and keep
both
feet
on the
pedals and
the
passenger
should
grab somewhere
on the
vehicle
or the
driver
with
feet
on the
passenger
pedals.
6.
Any recon£guration
or
disassembly
of the
parts is illegal, which
would
aFect
the
safety
driving and
maintenance.
7. The after-market
accessories shall
not
aFect
the
safety
driving
and operation performances
of the motorcycle.
Overloading
of the
electrical systems
would
result dangers
to the vehicle.
8. Do
not
operate
the
engine
within
con£ned
space as
the
exhaust gas
would
cause damage
to the body.
TNT300
8
PROTECTION
CLOTHES
1. Fatal accidents
of
motorcycle drivers are mostly caused
by
head injuries. For
the
purpose
of
personal safety,
the
driver should wear a safety helmet, and also motorcycle boots, gloves and
protection
clothes. The passenger
shall
also wear
the same.
2. The exhaust
pipe will be
very
hot during driving
and
the
heat
will
last after
turning oF the
engine. Never
touch
the mu£er
and wear those clothes
that
can
totally
cover
the legs.
3.
Don't
wear those loose clothes
that
may interfere
with the control
levers, pedals
or wheels.
9
TNT300
Vehicle identi£cation number
(VIN) and
the
serial number are used
for the
registration
of the
motorcycle,
which
can also make sure
that the
dealer
would
provide you
better
services
involving
accessories
purchasing
or other
services.
Record
the
numbers
for the
possible use
in the future.
Vehicle identi£cation number
(VIN) is
printed on the right
side
of the
head
tube.
The engine number is
printed on
lower
part of the right
case
of
engine crank
case
Please
write down the
numbers
for
your
reference.
Vehicle Identi£cation
Number(VIN):
Engine
Number:
TNT300
10
1.
Clutch lever
3
4
2. Left switch
handle
3.
Meter
4. Key
switch
1
5. Right switch
handle
7
6. Throttle
grip
7.
Front brake lever
5
2
6
11
TNT300
8. Rear shock
absorber
9. Rear brake
pedal
10.
Shift pedal
11. Side
stand
12. Tank
8
12
9
10
11
TNT300
12
1
9
10
2
11
5
3
4
14
6
7
METER &
INDICATOR
8 13
1.
TURNING
INDICATOR
The
indication
lamps
would
£ash
with the turning signals.
2.
TURNING
INDICATOR
The
indication
lamps
would
£ash
with the turning signals.
3.
HIGH BEAM INDICATOR
LAMP
This gauge shows
the
temperature
of coolant
13
TNT300
When
the high
beam lamp
of the
headlamp turns on,
the high
beam indicator lamp
would be on.
4.
ENGINE OIL PRESSURE
WARNING
LAMP
When this indicator
light
up,
that
means
the
bike has
the
risk
of insu£cient lubrication
and should
be checked/
repaired
immediately.
5.
NEUTRAL INDICATOR
LAMP
When
the
transmission is
in the
neutral,
the
green indicator lamp
would be on.
6.
FUNCTION BUTTON
A
Short press
the button to
switch between
trip
and odometer functions
on the
meter. Long press
the button A to
reset
the
"Trip"
mileage.
7.
FUNCTION BUTTON B
Long press
the button to
enter
time
adjusting mode. Shortly press
the button B to
select a
digit for
clock
adjust-
ment.
Within time
adjusting mode, short press
function button A to
adjust
the
value
of
clock;
If function button A is
long
pressed,
the
value
of
clock
will swiftly
change,
to
reach
the
desired value easily.
If both
Function A and
Func-
tion B are short pressed simultaneously, displaying units
of
coolant temperature, mileage and speed can
be
switched between
the
metric and imperial
units.
8. TACHOMETER
Tachometer indicates
the revolution
per
minute of engine
9.
COOLANT TEMPERATURE
GAUGE
TNT300
14
10. SPEEDOMETER
Speedometer shows
the running
speed,
hours/kilometers.
11. CLOCK
It
shows
the time
12.
FUEL LEVEL
INDICATOR
:
It
indicates
the fuel
level
in the fuel tank
13.
ODOMETER/ TRIP
METER
Odometer records
the total
mileage driven, and Trip meter can
be
reset,
which
records
the
mileages driven
in
a speci£c
period.
14.
FI
INDICATOR
It
£ashes when
EFI
system
trouble
happens and
it
shows
up
when
it does
self-diagnosis
PRIMARY
PARTS
KEY
SWITCH
(
OF)position:
All the
circuits are
oF.
15
TNT300
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