BENDIX SD-03-4516 User Manual

Bendix® SR-5™ Trailer Spring Brake Valve
PRESSURE
PROTECTION
VALVE
VALVE
SR-5
IDENTIFICATION
HOLE
COVER*
1/4” NPT TRAILER
SUPPLY
1/4” NPT TRAILER
SERVICE
FIGURE 1 - BENDIX
SR-5™ TRAILER SPRING BRAKE VALVE (*SHOWN WITH OPTIONAL ANTI-COMPOUNDING COVER)
3/8” NPT
DELIVERY (4)
EXHAUST
SD-03-4516
1/4” NPT
SERVICE
RESERVOIR
(2)
1/2” OR 3/4” NPT
SPRING BRAKE
RESERVOIR
DESCRIPTION
The Bendix® SR-5™ valve is a reservoir-mounted trailer valve that can control up to four spring brake actuators during parking or emergency applications. It has the following capabilities:
• Automatically applies trailer spring brakes in the event of a breakaway or trailer supply line failure.
• Protects trailer reservoir(s) air pressure in the event of a breakaway or trailer supply line failure.
• Allows no automatic trailer spring brake application with air pressure loss in trailer reservoir(s).
• Allows the trailer spring brakes to be applied and released repeatedly with a failed trailer reservoir(s):
• Optional anti-compounding-prevents an overriding service brake signal while the trailer supply line is at atmospheric pressure.
• Does not allow service system charging if a failure occurs in the parking brake circuit.
PORTS
1 - 1/2" or 3/4" NPT Spring Brake Reservoir Mounting (SPR BK RES)
1 - 1/4"-18 NPT Trailer Supply (TRL SUP) 1 - 1/4"-18 NPT Trailer Service (TRL SER) 4 - 3/8"-18 NPT Delivery (DEL) 2 - 1/4"-18 Service Reservoir (SERV RES) 1 - Exhaust (EXH) The SR-5™ valve appears very similar to the Bendix® SR-2™
valve. Both valves consist of a die-cast aluminum body and cover, pressure protection valve, and reservoir-mounting nipple. However, Figure 1 notes the distinguishing characteristic of the SR-5™ valve–a hole drilled into the at surface between the pressure protection valve and the body.
1
TRAILER SERVICE
SERVICE/SPRING BRAKE
RESERVOIR
TRAILER SUPPLY
SERVICE
RELAY VALVE
TWO-TANK SYSTEM
SERVICE/
SPRING BRAKE
RESERVOIR
SR-5
VALVE
TRAILER SERVICE
SERVICE/SPRING BRAKE
RESERVOIR
SR-5
VALVE
SERVICE
RELAY VALVE
TRAILER SUPPLY
ONE-TANK SYSTEM
FIGURE 2 - TYPICAL SYSTEM SCHEMATICS WITH BENDIX® SR-5™ TRAILER SPRING BRAKE VALVE
2
SERVICE
SPRING BRAKE
RELAY VALVE
FIGURE 3 - CHARGING BELOW 70 PSI
TRAILER SERVICE RES.
CHECK
VALVE
B
SERVICE/
RESERVOIR
CONNECTION
CHECK
VALVE
D
DELIVERY
SPRING
BRAKE
CHAMBER
TRAILER SERVICE
PASSAGE A
TRAILER SUPPLY
CONTROL PISTON
EXHAUST
OPERATION
CHARGING BELOW 70 PSI (SEE FIGURE 3)
Air fl ows through the trailer supply line, enters the Bendix SR-5™ valve trailer supply port, and moves the control piston. The control piston contacts the control inlet/exhaust valve, sealing off the piston’s exhaust passage.
As piston travel continues, the control inlet valve opens. Air acting on the control piston also fl ows through passage A, unseating check valve B, and fl owing past the open control
TRAILER SERVICE RES.
CHECK
VALVE B
SERVICE/
SPRING BRAKE
SERVICE
RELAY VALVE
RESERVOIR
CONNECTION
®
inlet valve. This air fl ows into the spring brake cavities, releasing the spring brakes.
CHARGING ABOVE 85 PSI (SEE FIGURE 4)
Air pressure acting on the control piston and fl owing through passage A also acts on pressure protection valve C. At approximately 85 psi, valve C opens. This allows the air to fl ow past check valve D and charge the trailer reservoir(s). The trailer braking system is now in the normal run mode. Service braking occurs through the trailer service relay valve.
TRAILER SERVICE
CHECK
VALVE D
PRESSURE
PROTECTION
VALVE C
PASSAGE A
FIGURE 4 - CHARGING ABOVE 85 PSI
DELIVERY
SPRING
BRAKE
CHAMBER
EXHAUST
CONTROL PISTON
3
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